An integrated bag-beating conveyor

By designing an integrated bag conveyor on the automated assembly line, combining the beat mechanism and belt conveyor, the problem of insufficient compactness of the ton bag of materials is solved, and the working hours are shortened and bumps are avoided during the transmission process.

CN222743377UActive Publication Date: 2025-04-11ZHENGZHOU HAIFU ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420538011.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-04-11
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

In the automated assembly line, the filling material of ton of packaging bags is insufficient, resulting in limited or inaccurate filling amount. The traditional method of quickly falling after lifting a crane requires specific processes, resulting in a lengthening of working hours.

Method used

An integrated bag conveyor is designed, combining the patting mechanism and the belt conveyor, and adjust the height simultaneously through the integrated frame, and use the vertical movement of the patting tray to pat the bottom of the ton bag to make the material solid and avoid bumping problems.

Benefits of technology

It achieves the solidity of ton bags of materials, shortens working hours, avoids bumps in the transmission process of ton bags, and simplifies the height adjustment process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated bag-beating conveyor, comprising a belt conveyor, a beating mechanism and an integrated frame; the belt conveyor is installed along the length direction of the frame; the beating mechanism is arranged at the upstream end of the frame and fixedly installed with the frame, the beating mechanism comprises a beating tray capable of vertical movement, the lowest stroke position of the beating tray is not lower than the working surface of the belt conveyor; the frame is provided with height-adjustable supporting legs at the bottom, the integrated bag-beating conveyor adopts an integrated frame, combines the beating mechanism with the belt conveyor, and beats the ton bag from the bottom before the ton bag completely falls on the belt conveyor to make the internal material thereof solid, and the beating mechanism and the belt conveyor adopt an integrated frame, which is convenient for the beating mechanism and the belt conveyor to adjust the height synchronously, and avoids the problem of ton bag bumping caused by the bottom of the ton bag being lower than the working surface of the belt conveyor.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated machinery, in particular to an integrated bag-beating conveyor. Background Art

[0002] In the existing automated assembly lines, ton packaging bags have always been a difficult problem to solve. The main difficulty lies in that when filling ton bags, materials are mostly filled by free fall, and ton bags are made of flexible materials. After filling, the density of the internal materials is insufficient, that is, the filling volume of the ton bag is limited or substandard. The traditional method is to use a crane to lift the ton bag and then drop it quickly, using the inertia of the material to quickly compact the material in the ton bag. This method requires the formulation of specific procedures and the overall working hours are lengthened. Therefore, during the material transmission process, the ton bag should be compacted without pausing to shorten the working hours and improve production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an integrated bag-beating conveyor, which adopts an integrated frame and combines a beating mechanism with a belt conveyor. Before the ton bag completely falls on the belt conveyor, the ton bag is beaten from the bottom to make the internal material solid. The beating mechanism and the belt conveyor adopt an integrated frame, which is convenient for synchronous height adjustment of the beating mechanism and the belt conveyor, avoiding the problem of ton bag collision caused by the bottom of the ton bag being lower than the working surface of the belt conveyor, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated bag-beating conveyor, comprising a belt conveyor, a beating mechanism and an integrated frame;

[0005] Belt conveyor, installed along the length of the frame;

[0006] A flapping mechanism is arranged at the upstream end of the frame and fixedly mounted on the frame, wherein the flapping mechanism comprises a flapping tray capable of vertical movement, and the lowest stroke position of the flapping tray is not lower than the working surface of the belt conveyor;

[0007] The bottom of the rack is provided with height-adjustable supporting legs.

[0008] As a preferred technical solution of the utility model, both ends of the belt conveyor are connected to the frame through an adjustment mechanism, and the adjustment mechanism includes a tensioning adjustment plate and a tensioning adjustment base plate, the tensioning adjustment plate is fixedly installed on the frame, the end rollers of the belt conveyor are rotatably installed on the tensioning adjustment base plate, the tensioning adjustment base plate and the tensioning adjustment plate are slidably installed along the length direction of the belt conveyor, and an adjustment bolt for adjusting the spacing is arranged between the two.

[0009] As a preferred technical solution of the utility model, a telescopic cylinder is arranged between the slapping tray and the frame in the vertical direction, and a guide rod is arranged at the bottom of the slapping tray to slide vertically with the frame.

[0010] As a preferred technical solution of the utility model, the edge of the beating tray is provided with an inclined upwardly turned flange.

[0011] As a preferred technical solution of the utility model, the support leg is a columnar structure, and a leveling bolt is vertically arranged at the bottom end thereof.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the integrated bag-beating conveyor adopts the vertical movement of beating the tray to beat the bottom of the ton bag, so as to make the material inside solid, and the whole process can be set in the suspension and transportation process of the ton bag, without setting a specific process, thereby shortening the working time;

[0013] At the same time, the flapping mechanism is combined with the belt conveyor, and the two adopt an integrated frame, so that the two can be adjusted in height synchronously, so that the lowest position of the flapping pallet is always not lower than the working surface of the belt conveyor, thereby avoiding the problem of bumping when the ton bag is transferred from the flapping mechanism to the belt conveyor. When used for ton bags of different heights, only the height of the supporting legs needs to be adjusted. The entire adjustment is a synchronous adjustment of the belt conveyor and the flapping mechanism. The adjustment method is simple and efficient, and there is no need to adjust the positional relationship between the flapping mechanism and the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a partial cross-sectional view of the utility model;

[0016] Figure 3 It is an enlarged view of point A of the present utility model.

[0017] In the figure: 1. belt conveyor; 2. beating mechanism; 201. guide rod; 202. telescopic cylinder; 203. beating tray; 3. frame; 4. supporting leg; 5. adjustment mechanism; 501. tensioning adjustment plate; 502. tensioning adjustment bottom plate; 503. adjustment bolt. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 , the utility model provides a technical solution: an integrated bag-beating conveyor, comprising a belt conveyor 1, a beating mechanism 2 and an integrated frame 3;

[0020] The belt conveyor 1 and the beating mechanism 2 are fixed synchronously by an integrated frame 3. When transporting ton bags of different specifications, it is only necessary to adjust the height of the frame 3 to synchronously complete the height adjustment of the belt conveyor 1 and the beating mechanism 2.

[0021] The belt conveyor 1 is installed along the length direction of the frame 3;

[0022] The flapping mechanism 2 is arranged at the upstream end of the frame 3 and fixedly mounted to the frame 3. The flapping mechanism 2 includes a flapping tray 203 capable of vertical movement. The lowest stroke position of the flapping tray 203 is not lower than the working surface of the belt conveyor 1.

[0023] The lowest position of the beating tray 203 is always not lower than the working surface of the belt conveyor 1, so that the bottom of the ton bag after beating is always higher than the working surface of the belt conveyor 1, and when the ton bag is transferred from the beating mechanism 2 to the belt conveyor 1, the bottom will not bump;

[0024] The frame 3 is provided with height-adjustable supporting legs 4 at the bottom.

[0025] See also Figure 3 , both ends of the belt conveyor 1 are connected to the frame 3 through an adjustment mechanism 5, the adjustment mechanism 5 includes a tension adjustment plate 501 and a tension adjustment bottom plate 502, the tension adjustment plate 501 is fixedly installed on the frame 3, the end roller of the belt conveyor 1 is rotatably installed on the tension adjustment bottom plate 502, the tension adjustment bottom plate 502 and the tension adjustment plate 501 are slidably installed along the length direction of the belt conveyor 1, and an adjustment bolt 503 for spacing adjustment is arranged between the two;

[0026] The relative position relationship between the slidingly mounted tension adjustment plate 501 and the tension adjustment base plate 502 is adjusted to change the tension of the conveyor belt of the belt conveyor 1, and the adjustment mechanism 5 is located outside the frame 3. Adjustment only requires rotating the adjustment bolt 503, which is simple and convenient.

[0027] See also Figure 2 A telescopic cylinder 202 is provided between the slapping tray 203 and the frame 3 in the vertical direction, and a guide rod 201 is provided at the bottom of the slapping tray 203 to slide vertically with the frame 3;

[0028] The telescopic cylinder 202 is preferably a pneumatic cylinder, which is driven by high-pressure gas and can beat quickly and at high frequency. A guide rod 201 is added to guide and improve the movement stability of the beating tray 203.

[0029] See also Figure 1 The edge of the beating tray 203 is provided with an inclined upwardly turned flange to support the bottom edge of the ton bag during the beating process.

[0030] See also Figure 2 The supporting leg 4 is a columnar structure, and a leveling bolt is vertically arranged at its bottom end.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated bag-beating conveyor, characterized in that: It comprises a belt conveyor (1), a beating mechanism (2) and an integrated frame (3); The belt conveyor (1) is installed along the length direction of the frame (3); A flapping mechanism (2) is arranged at the upstream end of the frame (3) and is fixedly mounted on the frame (3), wherein the flapping mechanism (2) comprises a flapping tray (203) capable of vertical movement, and the lowest stroke position of the flapping tray (203) is not lower than the working surface of the belt conveyor (1); The frame (3) is provided with height-adjustable supporting legs (4) at the bottom.

2. The integrated bag-beating conveyor according to claim 1 is characterized in that: The two ends of the belt conveyor (1) are connected to the frame (3) through an adjustment mechanism (5), the adjustment mechanism (5) comprising a tension adjustment plate (501) and a tension adjustment bottom plate (502), the tension adjustment plate (501) is fixedly mounted on the frame (3), the end rollers of the belt conveyor (1) are rotatably mounted on the tension adjustment bottom plate (502), the tension adjustment bottom plate (502) and the tension adjustment plate (501) are slidably mounted along the length direction of the belt conveyor (1), and an adjustment bolt (503) for adjusting the spacing is arranged between the two.

3. The integrated bag-beating conveyor according to claim 1 is characterized in that: A telescopic cylinder (202) is arranged between the slapping tray (203) and the frame (3) in the vertical direction, and a guide rod (201) is arranged at the bottom of the slapping tray (203) and slides vertically with the frame (3).

4. The integrated bag-beating conveyor according to claim 1 is characterized in that: The edge of the beating tray (203) is provided with an inclined upwardly turned flange.

5. The integrated bag-beating conveyor according to claim 1 is characterized in that: The supporting leg (4) is a columnar structure, and a leveling bolt is vertically arranged at the bottom end thereof.