Wooden door edge sealing automatic rotating and reversing automatic line
By designing the automatic backward conversion line of wooden door edge seals, and using automatic conveying line and steering mechanism, the problem of inefficiency of wooden door edge sealers in the existing technology is solved, and the automation and efficient production of wooden door edge seals are realized.
Patent Information
- Application Number
- CN202421626498.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing wooden door edge sealing machine can only seal one edge at a time, which requires manual handling of wooden doors, which is time-consuming and labor-intensive and has low production efficiency.
An automatic automatic conversion line for the edge seal of wooden door is designed, including an edge sealing machine, a first conveying line, a second conveying line and a steering mechanism. The wooden door is sealed at the sealing of the edge sealing machine through the automatic conveying line to realize automatic conversion direction.
The wooden door edge sealing process is automated, manual handling is reduced, production efficiency is improved, labor costs are saved, and the probability of wooden doors falling on the conveying line is reduced.
Smart Images
Figure CN222743490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wooden door processing, in particular to an automatic rotary turning line for edge sealing of wooden doors. Background Art
[0002] In the production process of wooden doors, edge banding of the four sides of the wooden door is a necessary process. In the prior art, edge banding machines are usually used to band the four sides of the wooden door. However, the edge banding machine can only band one side at a time, and it takes a total of four times to complete the edge banding of the four sides of the wooden door. After one side is banded, the wooden door needs to be moved to the sealing part of the edge banding machine, and then the swing direction of the wooden door is adjusted so that the unbanded side is aligned with the edge banding machine for edge banding. However, if the wooden door is simply moved to the sealing part of the edge banding machine manually after each side is banded, this is obviously time-consuming and labor-intensive, and the production efficiency is low.
[0003] Therefore, an automatic rotation and turning line for edge sealing of wooden doors is proposed. Utility Model Content
[0004] The utility model aims to overcome the deficiencies of the prior art and provide an automatic rotation and reversing line for edge sealing of wooden doors.
[0005] The purpose of this utility model is achieved through the following technical solutions:
[0006] An automatic rotating and reversing line for edge banding of wooden doors comprises an edge banding machine, a first conveyor line, a second conveyor line and two steering mechanisms of the same structure, wherein the conveying direction of the first conveyor line is parallel to and opposite to the conveying direction of the second conveyor line; the edge banding machine is located on one side of the first conveyor line; one of the steering mechanisms is located at the output end of the first conveyor line, and the other steering mechanism is located at the input end of the second conveyor line, and a guiding mechanism is provided on the steering mechanism arranged at the input end of the second conveyor line; the wooden door with a rectangular structure can be moved to the output end of the second conveyor line via the first conveyor line, the two steering mechanisms and the second conveyor line in sequence.
[0007] Furthermore, in the utility model, the steering mechanism arranged at the input end of the second conveyor line includes a frame, and a Y-direction conveying mechanism, a guide mechanism and an X-direction conveying mechanism all arranged on the frame, the conveying direction of the Y-direction conveying mechanism is perpendicular to the conveying direction of the first conveyor line, and the conveying direction of the X-direction conveying mechanism is parallel to the conveying direction of the first conveyor line; the guide mechanism is located in the conveying direction of the Y-direction conveying mechanism; when the wooden door is conveyed to the guide mechanism by the Y-direction conveying mechanism, the X-direction conveying mechanism works, and the wooden door is turned on the frame under the control of the X-direction conveying mechanism and the guide mechanism.
[0008] Furthermore, in the present invention, the Y-direction conveying mechanism comprises a plurality of synchronously working belt conveying mechanisms, which are arranged on the frame in parallel and at intervals; the X-direction conveying mechanism comprises a plurality of synchronously working conveying rollers, which are arranged on the frame in parallel and at intervals.
[0009] Furthermore, in the utility model, the guide mechanism includes a support plate arranged on the frame, a plurality of support balls rotatably arranged on the support plate, a first guide wheel rotatably arranged on the support plate and a second guide wheel rotatably arranged on the frame, the upper surface of the support plate is parallel to the conveying direction of the belt conveying mechanism; a plurality of the support balls protrude from the upper surface of the support plate, and the highest point of any of the support balls protruding from the support plate is higher than the upper surface of the belt conveying mechanism; the first guide wheel is located in the conveying direction of the belt conveying mechanism, the second guide wheel is located in the conveying direction of the conveying roller, and the projection of the first guide wheel in the X-axis direction and the projection of the second guide wheel in the X-axis direction do not overlap, and the moving wooden door can abut against the first guide wheel and the second guide wheel in sequence.
[0010] Furthermore, in the present invention, one of the belt conveying mechanisms is disposed between the two conveying rollers.
[0011] Furthermore, in the present invention, a placement table is provided at the input end of the first conveyor line and the output end of the second conveyor line.
[0012] Furthermore, in the present invention, a plurality of rollers are arranged in an array on the tabletop surface of any of the above-mentioned placement tables.
[0013] The beneficial effects of the utility model are:
[0014] The utility model provides an automatic reversing and reversing line for edge sealing of wooden doors. A conveying line is arranged on one side of an edge sealing machine. When the edge sealing machine seals one edge of the wooden door, the conveying line automatically conveys the wooden door back to the sealing position of the edge sealing machine (i.e., the input end of the first conveying line). The edge sealing of one edge is completed after each conveying process (the input end of the first conveying line→the reversing mechanism→the output end of the second conveying line). Then, the swing direction of the wooden door is adjusted, and the remaining edges are edge sealed in sequence. In the edge sealing process of the wooden door, it is not necessary to manually carry wooden boards, thereby saving labor costs. The reversing mechanism on the conveying line facilitates conveying the wooden door that has completed one edge sealing process to the second conveying line, and the wooden door is then conveyed to the sealing position of the edge sealing machine via the second conveying line. When the edge sealing machine seals the width edge of the wooden door, it is conveyed to the second conveying line by two reversing mechanisms after sealing. At this time, the guiding mechanism can make the wooden door reverse on the second conveying line, so that the length edge of the wooden door is the same as the conveying direction of the second conveying line. In this way, most of the wooden doors are located on the second conveying line, thereby reducing the probability of them falling from the second conveying line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0016] Figure 2 This is a schematic diagram of the conveying process of a wooden door according to an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the conveying process of a wooden door according to an embodiment of the utility model;
[0018] Figure 4 This is a schematic diagram of the conveying process of a wooden door according to an embodiment of the utility model;
[0019] Figure 5 The figure is a schematic diagram of the conveying process of the wooden door according to the embodiment of the utility model.
[0020] In the figure: 101-edge banding machine; 201-first conveyor line; 301-second conveyor line; 401-steering mechanism; 4011-frame; 4012-Y-axis conveying mechanism; 4013-X-axis conveying mechanism; 501-guide mechanism; 5011-support plate; 5012-support ball; 5013-first guide wheel; 5014-second guide wheel; 601-placing table; 701-roller; 801-wooden door. DETAILED DESCRIPTION
[0021] The following will be combined with the embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5 , the utility model provides a technical solution:
[0023] An automatic rotating and reversing line for edge banding of wooden doors comprises an edge banding machine 101, a first conveying line 201, a second conveying line 301 and two steering mechanisms 401 of the same structure, wherein the conveying direction of the first conveying line 201 is parallel to and opposite to the conveying direction of the second conveying line 301; the edge banding machine 101 is located on one side of the first conveying line 201; one steering mechanism 401 is located at the output end of the first conveying line 201, and the other steering mechanism 401 is located at the input end of the second conveying line 301, and a guide mechanism 501 is provided on the steering mechanism 401 arranged at the input end of the second conveying line 301; a wooden door 801 of a rectangular parallelepiped structure can be moved to the output end of the second conveying line 301 via the first conveying line 201, the two steering mechanisms 401 and the second conveying line 301 in sequence. The edge banding machine 101, the first conveying line 201 and the second conveying line 301 are all prior art, and will not be described in detail here.
[0024] Specifically, the steering mechanism 401 arranged at the input end of the second conveyor line 301 includes a frame 4011, and a Y-axis conveying mechanism 4012, a guide mechanism 501 and an X-axis conveying mechanism 4013 all arranged on the frame 4011. The conveying direction of the Y-axis conveying mechanism 4012 is perpendicular to the conveying direction of the first conveyor line 201, and the conveying direction of the X-axis conveying mechanism 4013 is parallel to the conveying direction of the first conveyor line 201; the guide mechanism 501 is located in the conveying direction of the Y-axis conveying mechanism 4012; when the wooden door 801 is conveyed to the guide mechanism 501 by the Y-axis conveying mechanism 4012, the X-axis conveying mechanism 4013 works, and the wooden door 801 is turned on the frame 4011 under the control of the X-axis conveying mechanism 4013 and the guide mechanism 501.
[0025] Specifically, the Y-axis conveying mechanism 4012 includes a plurality of synchronously working belt conveying mechanisms, which are arranged in parallel and at intervals on the frame 4011 ; the X-axis conveying mechanism 4013 includes a plurality of synchronously working conveying rollers, which are arranged in parallel and at intervals on the frame 4011 .
[0026] Specifically, the guide mechanism 501 includes a support plate 5011 arranged on the frame 4011, a plurality of support balls 5012 rotatably arranged on the support plate 5011, a first guide wheel 5013 rotatably arranged on the support plate 5011, and a second guide wheel 5014 rotatably arranged on the frame 4011, the upper surface of the support plate 5011 is parallel to the conveying direction of the belt conveying mechanism; a plurality of support balls 5012 protrude from the upper surface of the support plate 5011, and the highest point of any support ball 5012 protruding from the support plate 5011 is higher than the upper surface of the belt conveying mechanism; the first guide wheel 5013 is located in the conveying direction of the belt conveying mechanism, the second guide wheel 5014 is located in the conveying direction of the conveying roller, and the projection of the first guide wheel 5013 in the X-axis direction and the projection of the second guide wheel 5014 in the X-axis direction do not overlap, and the moving wooden door 801 can be abutted against the first guide wheel 5013 and the second guide wheel 5014 in turn.
[0027] In some implementations of this embodiment, a belt conveying mechanism is disposed between two conveying rollers.
[0028] In order to facilitate the placement of the wooden door 801 , a placement table 601 is placed at the input end of the first conveyor line 201 and the output end of the second conveyor line 301 .
[0029] When the wooden door 801 is placed on the placement table 601, the friction between the wooden door 801 and the placement table 601 is relatively large due to the surface contact between the wooden door 801 and the placement table 601, which will increase the resistance to movement of the wooden door 801 on the placement table 601. In order to solve this problem, a plurality of rollers 701 are arranged in an array on the table surface of the placement table 601. The presence of the plurality of rollers 701 changes the surface contact into point contact, thereby greatly reducing the friction between the wooden board and the rollers 701, thereby facilitating movement.
[0030] Working principle:
[0031] Please refer to Figure 1When the edge banding machine 101 performs edge banding on the length side of the wooden door 801 (i.e., when the width side of the wooden door 801 moving on the conveyor line is perpendicular to the conveying direction of the first conveyor line 201 / the second conveyor line 301), the guide mechanism 501 is not used for guidance. The edge banding machine 101 completes the edge banding process on the length side of the wooden door 801 during its movement on the first conveyor line 201. After the edge banding process is completed, it moves to the steering mechanism 401 located at the output end of the first conveyor line 201. The plurality of conveying rollers and the plurality of belt conveying mechanisms on the steering mechanism 401 work together to convey the wooden door 801 to the steering mechanism 401 located at the input end of the second conveyor line 301. Then, the plurality of conveying rollers and the plurality of belt conveying mechanisms on the steering mechanism 401 work together to convey the wooden door 801 to the second conveyor line 301. The wooden door 801 is finally moved to the placement table 601 located at the output end of the second conveyor line 301 (i.e., the sealing position of the edge banding machine 101) after being conveyed by the second conveyor line 301.
[0032] When the edge banding machine 101 performs edge banding on the width edge of the wooden door 801 (i.e., when the width edge of the wooden door 801 moving on the conveying line is parallel to the conveying direction of the first conveying line 201 / the second conveying line 301), the guide mechanism 501 is required for guidance. Because when the wooden door 801 moves to the second conveying line 301, if its length edge is perpendicular to the conveying direction of the second conveying line 301, if the width of the second conveying line 301 is small, the two ends of the wooden door 801 are likely to be in a suspended state. In this case, the wooden door 801 is likely to fall from the second conveying line 301 during the movement on the second conveying line 301. In order to solve this problem, the width of the second conveying line 301 can be widened, and the length of the conveying roller on the second conveying line 301 should be lengthened accordingly. However, this method will increase the production cost on the one hand, and increase the floor space of the conveying line on the other hand, wasting space. Therefore, a guide mechanism 501 is provided on the steering mechanism 401 located at the input end of the second conveying line 301 to solve the above problem.
[0033] Specifically, from Figure 3 From the perspective of FIG. 1 , after the wooden door 801 moves to the steering mechanism 401 at the input end of the second conveyor line 301, it moves upward under the conveyance of the belt conveyor mechanism until the wooden door 801 abuts against the first guide wheel 5013. When the wooden door 801 moves on the belt conveyor mechanism, it is in contact with the conveying roller.
[0034] When the wooden door 801 moves onto the support plate 5011, the multiple support balls 5012 support the wooden door 801, so that the bottom surface of the upper end of the wooden door 801 is separated from the upper surface of the belt conveyor mechanism, but at this time, the bottom surface of the lower end of the wooden door 801 is still partially in contact with the belt conveyor mechanism and the conveyor rollers. When the wooden door 801 contacts the first guide wheel 5013, the multiple conveyor rollers start to work, and the belt conveyor mechanism can stop working or not. Figure 3 From the perspective of , since the lower end of the wooden door 801 is partially in contact with the conveying roller, the lower end of the wooden door 801 will rotate counterclockwise around the central axis of the first guide wheel 5013 under the action of the conveying roller, and the wooden door 801 will contact the second guide wheel 5014 during the rotation. Figure 4 After the wooden door 801 contacts the second guide wheel 5014, it continues to rotate counterclockwise until the wooden door 801 is no longer in contact with any supporting ball 5012. Figure 5 At this time, the turning of the wooden door 801 is completed, and the length side of the wooden door 801 is parallel to the conveying direction of the second conveyor line 301. The turned wooden door 801 is conveyed to the output end of the second conveyor line 301 under the conveyance of the second conveyor line 301.
[0035] The above is only a preferred embodiment of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. An automatic rotary turning line for edge sealing of wooden doors, characterized by: The invention comprises an edge banding machine (101), a first conveying line (201), a second conveying line (301) and two steering mechanisms (401) of the same structure, wherein the conveying direction of the first conveying line (201) is parallel to and opposite to the conveying direction of the second conveying line (301); the edge banding machine (101) is located on one side of the first conveying line (201); one of the steering mechanisms (401) is located at the output end of the first conveying line (201), and the other steering mechanism (401) is located at the input end of the second conveying line (301); and a guide mechanism (501) is provided on the steering mechanism (401) arranged at the input end of the second conveying line (301); and a wooden door (801) of a rectangular parallelepiped structure can be moved to the output end of the second conveying line (301) via the first conveying line (201), the two steering mechanisms (401) and the second conveying line (301) in sequence.
2. The automatic rotation and reversing line for edge sealing of wooden doors according to claim 1 is characterized by: The steering mechanism (401) arranged at the input end of the second conveying line (301) comprises a frame (4011), and a Y-direction conveying mechanism (4012), a guide mechanism (501) and an X-direction conveying mechanism (4013) all arranged on the frame (4011); the conveying direction of the Y-direction conveying mechanism (4012) is perpendicular to the conveying direction of the first conveying line (201), and the conveying direction of the X-direction conveying mechanism (4013) is parallel to the conveying direction of the first conveying line (201); the guide mechanism (501) is located in the conveying direction of the Y-direction conveying mechanism (4012); when the wooden door (801) is conveyed to the guide mechanism (501) by the Y-direction conveying mechanism (4012), the X-direction conveying mechanism (4013) works, and the wooden door (801) is turned on the frame (4011) under the control of the X-direction conveying mechanism (4013) and the guide mechanism (501).
3. The automatic rotation and reversing line for edge sealing of wooden doors according to claim 2 is characterized by: The Y-direction conveying mechanism (4012) comprises a plurality of synchronously operating belt conveying mechanisms, wherein the plurality of belt conveying mechanisms are arranged in parallel and at intervals on the frame (4011); the X-direction conveying mechanism (4013) comprises a plurality of synchronously operating conveying rollers, wherein the plurality of conveying rollers are arranged in parallel and at intervals on the frame (4011).
4. The automatic reversing and turning line for edge sealing of wooden doors according to claim 3 is characterized by: The guide mechanism (501) comprises a support plate (5011) arranged on the frame (4011), a plurality of support balls (5012) rotatably arranged on the support plate (5011), a first guide wheel (5013) rotatably arranged on the support plate (5011), and a second guide wheel (5014) rotatably arranged on the frame (4011); the upper surface of the support plate (5011) is parallel to the conveying direction of the belt conveyor mechanism; the plurality of support balls (5012) protrude from the upper surface of the support plate (5011), and any The highest point of the support ball (5012) protruding from the support plate (5011) is higher than the upper surface of the belt conveyor mechanism; the first guide wheel (5013) is located in the conveying direction of the belt conveyor mechanism, and the second guide wheel (5014) is located in the conveying direction of the conveying roller, and the projection of the first guide wheel (5013) in the X-axis direction and the projection of the second guide wheel (5014) in the X-axis direction do not overlap, and the moving wooden door (801) can be in contact with the first guide wheel (5013) and the second guide wheel (5014) in turn.
5. The automatic rotation and reversing line for edge sealing of wooden doors according to claim 3 is characterized by: One of the belt conveying mechanisms is disposed between two of the conveying rollers.
6. The automatic reversing and turning line for edge sealing of wooden doors according to claim 1 is characterized by: The input end of the first conveying line (201) and the output end of the second conveying line (301) are both provided with a placement table (601).
7. The automatic reversing and turning line for edge sealing of wooden doors according to claim 6 is characterized by: A plurality of rollers (701) are arranged in an array on the tabletop surface of any of the placement tables (601).