Product fault detection device with RMA
By designing a fault detection device with RMA function, and automatically pushing the faulty product by using a servo motor-driven control mechanism, the problem of low efficiency of fault product detection and troubleshooting in the prior art is solved, and the efficiency of finished product detection and safety of the production process is improved.
Patent Information
- Application Number
- CN202421621060.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing fault detection devices lack RMA structure during flow detection, which makes it difficult to effectively detect and eliminate faulty products, affecting the qualification rate and use efficiency of finished products.
A fault detection device with RMA product is designed, including a device bracket, a conveying component, a detection component, a push component and a control mechanism. Through the control screw and lift rod driven by the servo motor, the push plate is driven to move on the top of the conveying assembly, realizing automatic push and material return review of faulty products.
It realizes automatic detection and push of faulty products, improves the efficiency of finished products, facilitates staff to review and recover material return of faulty products, and improves the efficiency and safety of the production process.
Smart Images

Figure CN222743529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fault detection devices, in particular to a fault detection device for RMA products. Background Art
[0002] Communication equipment is used for information exchange between computers and the outside world, and is divided into byte equipment and block equipment. Common network communication equipment includes switches, bridges, repeaters, etc. Repeaters are connection devices that work on the physical layer. They are suitable for interconnecting two completely identical networks. Their main function is to expand the distance of network transmission by retransmitting or forwarding data signals. Corresponding fault detection equipment is usually required on the production line of the equipment to improve the qualified rate of finished products.
[0003] Existing product fault detection devices are usually not equipped with a corresponding RMA (Returned Material Authorization) structure to send out faulty products when performing production line inspection, which is not convenient for improving the actual production inspection efficiency of finished products and is not conducive to people's use. Therefore, those skilled in the art provide a product fault detection device with RMA to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a device for detecting faults of RMA products to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a RMA product fault detection device, comprising an equipment bracket, a conveying component is installed on the equipment bracket, detection components are installed on both sides of the equipment bracket through detachably connected support rods, a pushing component is slidably installed on one side of the equipment bracket, a control mechanism for driving the pushing component to move is installed under the conveying component, an opening corresponding to the pushing component is opened on the other side of the equipment bracket, and a shielding component is slidably installed on the other side of the equipment bracket.
[0006] Preferably: the equipment bracket includes two groups of corresponding support plates, the conveying assembly is rotatably installed between the two groups of support plates, connecting plates are installed at the bottom of the two groups of support plates, support vertical rods are fixedly installed on the outer sides of the two groups of support plates, and frame plates supporting the control mechanism are fixedly installed on the four groups of support vertical rods, and an opening corresponding to the pushing assembly is opened on the top of one group of support plates.
[0007] Preferably: the pushing assembly includes two groups of sliding rods slidably installed inside another group of support plates, one end of the two groups of sliding rods located at the top of the conveying assembly is connected to the pushing plate, and the other end of the two groups of sliding rods away from the pushing plate is connected to a push-pull rod connected to the control mechanism.
[0008] Preferably: the control mechanism includes a first servo motor fixedly installed at the bottom of the frame plate, the output end of the first servo motor is connected to a control screw rotatably connected to the bottom of the connecting plate, a lifting rod is threadedly connected to the control screw, two groups of round rods slidably connected to the lifting rods are fixedly installed between the frame plate and the connecting plate, and one end of the lifting rod is rotatably connected to two groups of movable rods hingedly connected to the bottom of the push-pull rod.
[0009] Preferably: the shielding assembly includes an L-shaped baffle installed on the outside of the opening for sliding up and down, a plurality of sets of vertical rods sliding through the L-shaped baffle are fixedly installed on the bottom of the connecting plate, a spring mounted on the outer circle of the vertical rod is installed between the L-shaped baffle and the connecting plate, and the lifting rod extends from one end of the movable rod to directly above the horizontal plate of the L-shaped baffle.
[0010] Preferably, an inclined material receiving platform is arranged on both sides of the L-shaped baffle plate, the bottom end of the inclined material receiving platform is connected to a horizontal material receiving platform, and two groups of support columns are installed at the bottom of the horizontal material receiving platform and the inclined material receiving platform.
[0011] Preferably: the conveying assembly includes two groups of driving rollers rotatably installed between two groups of support plates, the surfaces of the two groups of driving rollers are connected by a conveyor belt, one end of one group of driving rollers is connected to a driven wheel, and the driven wheel is connected to a driving wheel through a belt drive, and a second servo motor with an output end rotating shaft connected to the driving wheel is fixedly installed on the top of the frame plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, a first servo motor is arranged to drive the control screw to rotate, the control screw can drive the lifting rod to slide up and down on the surface of the round rod, the lifting rod can drive the movable rod, the push-pull rod and the sliding rod to move, the sliding rod can drive the pushing plate to move on the top of the conveying assembly, and the pushing plate can be used to conveniently push the detected faulty products out from the opening, so as to facilitate the staff to conduct subsequent inspection and maintenance.
[0014] 2. In the utility model, the movement of the lifting rod can drive the L-shaped baffle to move downward, and the L-shaped baffle drives the spring to expand and contract, which can facilitate the pushing plate to push out the product on the top of the conveying assembly, and when the lifting rod moves upward, the elastic force of the spring is used to drive the L-shaped baffle to reset, which can conveniently prevent the normally conveyed products from falling from the opening of the support plate. Furthermore, a material receiving table is provided, which can facilitate the staff to recycle the faulty products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a side view of the overall structure of the utility model;
[0017] Figure 3 It is a bottom view of the overall structure of the utility model.
[0018] In the figure: 1. support rod; 2. opening; 3. support plate; 4. connecting plate; 5. support vertical rod; 6. frame plate; 7. sliding rod; 8. push plate; 9. push-pull rod; 10. first servo motor; 11. control screw; 12. lifting rod; 13. round rod; 14. movable rod; 15. L-shaped baffle; 16. vertical rod; 17. spring; 18. inclined material receiving platform; 19. horizontal material receiving platform; 20. support column; 21. driving roller; 22. conveyor belt; 23. driven wheel; 24. driving wheel; 25. second servo motor; 26. detection component. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1 to Figure 3 In an embodiment of the utility model, a RMA product fault detection device includes an equipment bracket, a conveying component is installed on the equipment bracket, detection components 26 are installed on both sides of the equipment bracket through detachably connected support rods 1, a pushing component is slidably installed on one side of the equipment bracket, a control mechanism for driving the pushing component to move is installed under the conveying component, an opening 2 corresponding to the pushing component is opened on the other side of the equipment bracket, and a shielding component is slidably installed on the other side of the equipment bracket.
[0021] When in use, the corresponding products that have been fully produced are delivered one by one to the top of the conveying component, and the conveying component is started to pass the products one by one through the bottom of the detection component 26 for fault detection. The fault detection can be carried out by infrared, radar, etc. that are compatible with the finished product. When the detected faulty product passes through the pushing component, the starting control mechanism can drive the pushing component to move on the top of the conveying component, and the pushing component can push the faulty product out from the opening 2, so that the staff can return the faulty product for inspection.
[0022] In one embodiment, specifically, the equipment bracket includes two groups of corresponding support plates 3, the conveying assembly is rotatably installed between the two groups of support plates 3, a connecting plate 4 is installed at the bottom of the two groups of support plates 3, support uprights 5 are fixedly installed on the outer sides of the two groups of support plates 3, and a frame plate 6 supporting the control mechanism is fixedly installed on the four groups of support uprights 5. An opening 2 corresponding to the pushing assembly is opened on the top of one group of support plates 3, and the assembly between the various components can be directly welded or bolted.
[0023] Specifically, the pushing assembly includes two groups of sliding rods 7 slidably installed inside another group of support plates 3, one end of the two groups of sliding rods 7 located at the top of the conveying assembly is connected to a pushing plate 8, and the other end of the two groups of sliding rods 7 away from the pushing plate 8 is connected to a push-pull rod 9 connected to a control mechanism, wherein the control mechanism includes a first servo motor 10 fixedly installed at the bottom of the frame plate 6, the output end of the first servo motor 10 is connected to a control screw 11 rotatably connected to the bottom of the connecting plate 4, a lifting rod 12 is threadedly connected to the control screw 11, two groups of round rods 13 slidably connected to the lifting rod 12 are fixedly installed between the frame plate 6 and the connecting plate 4, and one end of the lifting rod 12 is rotatably connected to the two groups of movable rods 14 hingedly connected to the bottom of the push-pull rod 9.
[0024] Start the first servo motor 10, which drives the control screw 11 to rotate. The control screw 11 can drive the lifting rod 12 to slide up and down on the surface of the round rod 13. The lifting rod 12 can drive the movable rod 14 to move. The movable rod 14 can drive the push-pull rod 9 to move. The push-pull rod 9 can drive the slide rod 7 to slide inside the support plate 3. The slide rod 7 can drive the push plate 8 to move on the top of the conveying assembly.
[0025] On the basis of the above embodiment, specifically, the shielding assembly includes an L-shaped baffle 15 that is slidably installed on the outside of the opening 2 up and down, and a plurality of vertical rods 16 that slide through the L-shaped baffle 15 are fixedly installed at the bottom of the connecting plate 4. A spring 17 that is sleeved on the outer circle of the vertical rod 16 is installed between the L-shaped baffle 15 and the connecting plate 4. The end of the lifting rod 12 away from the movable rod 14 extends to just above the cross plate of the L-shaped baffle 15. The lifting rod 12 moves down until it contacts the L-shaped baffle 15. The lifting rod 12 continues to move to drive the L-shaped baffle 15 to move down. The L-shaped baffle 15 drives the spring 17 to retract and retract. The L-shaped baffle 15 moves to the bottom of the opening 2, which can facilitate the pushing plate 8 to push out the product at the top of the conveying assembly. When the lifting rod 12 moves up, the elastic force of the spring 17 is used to drive the L-shaped baffle 15 to reset, which can conveniently prevent the normally conveyed products from falling from the opening 2 of the support plate 3.
[0026] Furthermore, an inclined material receiving platform 18 is set on both sides of the L-shaped baffle 15, and the bottom end of the inclined material receiving platform 18 is connected to a horizontal material receiving platform 19. Two groups of support columns 20 are installed at the bottom of the horizontal material receiving platform 19 and the inclined material receiving platform 18. The products pushed out from the opening 2 can slide from the top surface of the inclined material receiving platform 18 to the horizontal material receiving platform 19 to facilitate the staff to collect the materials.
[0027] In one embodiment, specifically, the conveying assembly includes two groups of driving rollers 21 rotatably installed between two groups of support plates 3, the surfaces of the two groups of driving rollers 21 are connected by a conveyor belt 22, one end of one group of driving rollers 21 is connected to a driven wheel 23, the driven wheel 23 is connected to a driving wheel 24 through a belt drive, and a second servo motor 25 whose output end shaft is connected to the driving wheel 24 is fixedly installed on the top of the frame plate 6. When the second servo motor 25 is started, the second servo motor 25 drives the driving wheel 24 to rotate, the driving wheel 24 drives the driven wheel 23 to rotate, and the driven wheel 23 drives the driving rollers 21 connected thereto to rotate, and the above-mentioned driving rollers 21 drive the other group of driving rollers 21 to rotate through the conveyor belt 22.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A RMA product fault detection device, comprising a device support, a conveying assembly is installed on the device support, and detection assemblies (26) are installed on both sides of the device support through detachably connected support rods (1), characterized in that: A pushing assembly is slidably mounted on one side of the equipment bracket, a control mechanism for driving the pushing assembly to move is mounted below the conveying assembly, an opening (2) corresponding to the pushing assembly is opened on the other side of the equipment bracket, and a shielding assembly is slidably mounted on the other side of the equipment bracket.
2. The RMA product fault detection device according to claim 1, characterized in that: The equipment bracket comprises two groups of corresponding support plates (3), the conveying assembly is rotatably installed between the two groups of support plates (3), a connecting plate (4) is installed at the bottom of the two groups of support plates (3), support vertical rods (5) are fixedly installed on the outer sides of the two groups of support plates (3), and a frame plate (6) supporting the control mechanism is fixedly installed on the four groups of support vertical rods (5), and an opening (2) corresponding to the pushing assembly is opened on the top of one group of support plates (3).
3. The RMA product fault detection device according to claim 2, characterized in that: The pushing assembly comprises two groups of sliding rods (7) slidably mounted inside another group of supporting plates (3); one end of the two groups of sliding rods (7) located at the top of the conveying assembly is connected to a pushing plate (8); and the other end of the two groups of sliding rods (7) away from the pushing plate (8) is connected to a push-pull rod (9) connected to a control mechanism.
4. The RMA product fault detection device according to claim 3, characterized in that: The control mechanism comprises a first servo motor (10) fixedly mounted on the bottom of the frame plate (6); the output end of the first servo motor (10) is connected to a control screw (11) rotatably connected to the bottom of the connecting plate (4); a lifting rod (12) is threadedly connected to the control screw (11); two groups of round rods (13) slidably connected to the lifting rods (12) are fixedly mounted between the frame plate (6) and the connecting plate (4); one end of the lifting rod (12) is rotatably connected to two groups of movable rods (14) hingedly connected to the bottom of the push-pull rod (9).
5. The RMA product fault detection device according to claim 4, characterized in that: The shielding assembly comprises an L-shaped baffle (15) slidably mounted on the outside of the opening (2) up and down, a plurality of groups of vertical rods (16) slidably penetrating the L-shaped baffle (15) are fixedly mounted on the bottom of the connecting plate (4), a spring (17) sleeved on the outer ring of the vertical rod (16) is mounted between the L-shaped baffle (15) and the connecting plate (4), and an end of the lifting rod (12) away from the movable rod (14) extends to just above the horizontal plate of the L-shaped baffle (15).
6. The RMA product fault detection device according to claim 5, characterized in that: An inclined material receiving platform (18) is arranged on both sides of the L-shaped baffle plate (15), the bottom end of the inclined material receiving platform (18) is connected to a horizontal material receiving platform (19), and two groups of support columns (20) are installed at the bottom of the horizontal material receiving platform (19) and the inclined material receiving platform (18).
7. The RMA product fault detection device according to claim 2, characterized in that: The conveying assembly comprises two groups of driving rollers (21) rotatably mounted between two groups of supporting plates (3), the surfaces of the two groups of driving rollers (21) being connected via a conveyor belt (22), one end of one group of driving rollers (21) being connected to a driven wheel (23), the driven wheel (23) being connected to a driving wheel (24) via a belt drive, and a second servo motor (25) having an output end rotating shaft connected to the driving wheel (24) being fixedly mounted on the top of the frame plate (6).