A kind of floor-type turning and drying equipment

By designing building-style overturning and drying equipment, the existing sludge drying technology is solved, and the existing problems of slow sludge drying technology and large land occupation are achieved, which significantly improves the sludge drying speed and efficient utilization of land resources are achieved.

CN222744205UActive Publication Date: 2025-04-11LUOYANG ZHONGXINNENG RENEWABLE ENERGY CO LTD
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Patent Information

Application Number
CN202421500490.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing sludge drying technology has slow drying speed and occupies a lot of land resources, making it difficult to meet the needs of large-scale sludge treatment.

Method used

Design a floor-type overturning and drying equipment, and layout multiple drying areas on a site through superposition planning and layout. First lay the sludge flat and turn it over and throw it. Use a ventilator to increase air flow, increase the contact area between the sludge and the air, and promote moisture evaporation.

Benefits of technology

Through floor-type overturning and drying equipment, the drying speed of sludge is significantly accelerated, the drying time is shortened, the processing volume is doubled, and the land occupation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, and discloses a building-type turning and drying equipment, including tracks, the building-type plant is a three-layer frame steel structure, each layer of the three-layer structure of the building-type plant is equipped with tracks, walking mechanisms, turning and throwing main frames, turning and throwing mechanisms, induced draft fans, sludge spreading mechanisms and unloading ports, the top layer of the building-type plant is also provided with a receiving hopper and a double-axis screw feeder, the bottom layer of the building-type plant is also provided with a dry material collecting device, a receiving hopper is installed at one end of the turning and throwing main frame, a double-axis screw feeder is arranged on the lower side of the receiving hopper, and a sludge spreading mechanism is installed on the turning and throwing main frame below the receiving hopper. The utility model first spreads the sludge on the ground to increase the contact area between the sludge and the air, and then turns the sludge up, cooperates with the ventilator to increase air flow, accelerates the evaporation of water in the sludge, and shortens the drying process of the sludge.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a building-type dumping and drying equipment. Background Art

[0002] At present, the moisture content of urban sludge is usually above 75%. The current method is to spread the sludge flat on the ground, dry the surface, and then manually turn it over for drying. This method has a slow drying speed, a long time, and requires a large amount of land resources. Therefore, in view of the above situation, it is urgent to develop a building-type turning and drying equipment that first spreads the sludge on the ground to increase the contact area between the sludge and the air, and then turns the sludge up, cooperates with a ventilator to increase air flow, accelerates the evaporation of water in the sludge, and shortens the drying process of the sludge. At the same time, the sludge turning and drying equipment used is planned with a building-type structure to achieve a doubled processing effect on the same plot of land, so as to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content

[0003] The utility model aims to provide a building-type turning and drying equipment. By superimposing and planning a plurality of turning and drying equipment, a variety of drying areas can be arranged in one site. In each drying area, the sludge is first spread on the ground to increase the contact area between the sludge and the air, and then the sludge is turned up, and the centralized ventilator of the plant structure is used to increase the air flow, accelerate the evaporation of water in the sludge, and shorten the drying process of the sludge.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A building-type turning and drying equipment, comprising tracks, a walking mechanism, a turning and drying main frame, a turning and drying mechanism, an induced draft fan, a sludge spreading mechanism, a double-axis screw feeder, a material discharge port, a building-type plant and a dry material collecting device, the building-type plant is a three-story frame steel structure, each of the three-story structure of the building-type plant is equipped with tracks, a walking mechanism, a turning and drying main frame, a material receiving hopper, a turning and drying mechanism, an induced draft fan, a sludge spreading mechanism and a material discharge port, the topmost floor of the building-type plant is also provided with a material receiving hopper and a double-axis screw feeder, the bottom floor of the building-type plant is also provided with a dry material collecting device, two tracks are fixed in each floor of the building-type plant, a walking mechanism is installed at the left and right ends of the turning and drying main frame, each of the walking mechanisms is supported on a track, the turning and drying main frame A receiving hopper is installed at one end of the frame, and a double-axis screw feeder is arranged on the lower side of the receiving hopper. A discharge port is arranged on one side of the drying ground of the building-type factory, and the discharge port corresponds to the inner side of the track on one side. A sludge spreading mechanism is installed on the flipping main frame below the receiving hopper, and the sludge spreading mechanism includes: a first connecting rod, a spreading plate, an adjusting rod and a second connecting rod. The first connecting rod is fixed to the flipping main frame, and a plurality of spreading plates connected to the second connecting rod are installed on the first connecting rod. The lower end of the spreading plate is rotatably connected to the first connecting rod, and the upper end of the spreading plate is rotatably connected to the second connecting rod. The spreading plate is perpendicular to the ground, and the bottom of the spreading plate is 10 mm away from the ground. The middle position of the first connecting rod and the second connecting rod is rotatably connected with the adjusting rod.

[0006] Preferably, the walking mechanism comprises: a first reduction motor and a driving wheel, wherein the first reduction motor is fixed on the flipping main frame, the driving wheel is mounted on the output shaft of the first reduction motor, and the driving wheel is supported on a track.

[0007] Preferably: the flipping mechanism includes: a second reduction motor, a transmission shaft and a flipping claw, the second reduction motor is fixed on the flipping main frame, the transmission shaft is rotatably connected to the flipping main frame, the output shaft of the second reduction motor is connected to the transmission shaft, and a plurality of flipping claws are fixed on the transmission shaft.

[0008] Preferably, an induced draft fan and induced draft ducts are installed in the building-type factory building.

[0009] The beneficial effects of the utility model are as follows: when the building-type turning and drying equipment is used, the sludge is added into the receiving hopper, and the sludge then falls from the bottom of the receiving hopper onto the double-axis screw feeder, and the double-axis screw feeder transports the sludge to the ground, and at the same time, the turning and throwing main frame is driven to move along the track by the walking mechanism, and the turning and throwing main frame drives the receiving hopper and the sludge spreading mechanism to move, so that the sludge fully falls onto the ground, and when the sludge spreading mechanism moves, the sludge on the ground is laterally displaced along the spreading plate in sequence, so that the sludge is spread flat on the ground, and the transmission shaft and the turning and throwing claw are driven to rotate by the second reduction motor, and the sludge is turned and thrown by the turning and throwing claw, thereby increasing the sludge contacting air area and accelerating the drying, and conveying air into the conveying pipe by the ventilator, and blowing the air flow to the sludge through the air outlet, thereby increasing the air circulation and accelerating the drying effect. In summary, the utility model first spreads the sludge on the ground to increase the contact area between the sludge and the air, and then flips the sludge up, cooperates with the ventilator to increase air flow, accelerates the evaporation of water in the sludge, and shortens the drying process of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is the front view of the utility model.

[0011] Figure 2 It is a top view of the utility model.

[0012] Figure 3 It is a side view of the utility model.

[0013] Figure 4 It is a partial structure diagram of the utility model Figure 1 .

[0014] Figure 5 It is a partial structure diagram of the utility model Figure 2 .

[0015] Figure 6 For this utility model Figure 5 Center AA view.

[0016] Figure 7 For this utility model Figure 5 Partial view at point B in the middle.

[0017] Figure 8 For this utility model Figure 5 Partial view at point C in the middle.

[0018] Fig. 9 For this utility model Figure 5 Partial view at point D in the middle.

[0019] Fig.10 For this utility model Figure 6 Partial view at point E in the middle.

[0020] Legend:

[0021] 1. Track; 2. Traveling mechanism; 201. First reduction motor; 202. Driving wheel; 3. Main frame for flipping and throwing; 4. Receiving hopper; 5. Flipping and throwing mechanism; 501. Second reduction motor; 502. Transmission shaft; 503. Flipping and throwing claw; 6. Induced draft fan; 601. Induced draft duct; 7. Sludge spreading mechanism; 701. First connecting rod; 702. Spreading plate; 703. Adjusting rod; 704. Second connecting rod; 8. Double-axis screw feeder 10. Discharge port; 11. Building-type factory building; 12. Dry material collecting device. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Specific examples are given below.

[0024] See also Figure 1 to Figure 10In the embodiment of the utility model, a building-type turning and drying equipment comprises a track 1, a walking mechanism 2, a turning and drying main frame 3, a receiving hopper 4, a turning and drying mechanism 5, an induced draft fan 6, a sludge spreading mechanism 7, a double-axis screw feeder 8, a discharge port 10, a building-type plant 11 and a dry material collecting device 12. The building-type plant 11 is a three-story frame steel structure, each floor is divided into a drying area and a walkway, the drying area arranges the turning and drying equipment and the track 1 for material production, the walkway is installed with an induced draft system and an air duct, and a personnel maintenance passage is taken into consideration at the same time. The surface panel of the building-type plant 11 is made of light-transmitting material, which can introduce natural sunlight; a floor heating pipe is added to the floor of each floor of the building-type plant 11 to heat the floor Heat is more conducive to the drying of sludge. Each layer of the three-layer structure of the building-type plant 11 is equipped with a track 1, a walking mechanism 2, a turning and throwing main frame 3, a turning and throwing mechanism 5, an induced draft fan 6, a sludge spreading mechanism 7 and a discharge port 10. The top layer of the building-type plant 11 is also provided with a receiving hopper 4 and a double-axis screw feeder 8. The bottom layer of the building-type plant 11 is also provided with a dry material collecting device 12. Two tracks 1 are fixed in each layer of the building-type plant 11. A walking mechanism 2 is installed at the left and right ends of the turning and throwing main frame 3. Each of the walking mechanisms 2 is supported on a track 1. A plurality of rollers supported on the track 1 are also installed at the bottom of the turning and throwing main frame 3. A receiving hopper 4 is installed at one end, and a double-axis screw feeder 8 is arranged at the lower side of the receiving hopper 4. The double-axis screw feeder 8 is driven by a motor. A discharge port 10 is arranged on one side of the drying ground of the building-type factory building 11, and the discharge port 10 corresponds to the inner side of the track 1 on one side. The left end of the double-axis screw feeder 8 corresponds to the inner side of the track 1 on one side. A sludge spreading mechanism 7 is installed on the main frame 3 below the receiving hopper 4. The sludge spreading mechanism 7 includes: a first connecting rod 701, a spreading plate 702, an adjusting rod 703 and a second connecting rod 704. The first connecting rod 701 is fixed on the main frame 3. A plurality of adjusting rods 703 and a second connecting rod 704 are installed on the first connecting rod 701. The paving plate 702 is connected to the rod 704, the lower end of the paving plate 702 is rotatably connected to the first connecting rod 701, and the upper end of the paving plate 702 is rotatably connected to the second connecting rod 704. The paving plate 702 is perpendicular to the ground, and the bottom of the paving plate 702 is 10 mm away from the ground. The middle position of the first connecting rod 701 and the second connecting rod 704 is rotatably connected with an adjusting rod 703. When in use, the second connecting rod 704 is driven to rotate by rotating the adjusting rod 703, and the paving plate 702 is driven to swing by the rotation of the second connecting rod 704, thereby adjusting the inclination angle of the paving plate 702. When the sludge spreading mechanism 7 moves, the sludge on the ground is laterally displaced along the paving plate 702 in sequence.

[0025] The turning and throwing equipment on the middle and bottom floors of the building-type factory building 11 do not have a receiving hopper 4 and a double-axis screw feeder 8. The top layer transfers the materials from the left to the right in sequence through material shifting. A discharge port 10 is left on the right side of the first floor factory building. The materials fall to the left side of the second floor through the discharge port 10. Similarly, the turning and throwing equipment on the second floor shifts the materials from right to left, and the turning and throwing equipment on the bottom layer shifts the materials from left to right, forming an "S"-shaped transfer of materials in the cross section of the factory building.

[0026] The walking mechanism 2 includes: a first reduction motor 201 and a driving wheel 202 . The first reduction motor 201 is fixed on the flip main frame 3 . The driving wheel 202 is installed on the output shaft of the first reduction motor 201 . The driving wheel 202 is supported on the track 1 .

[0027] A flipping mechanism 5 is installed on the front and rear sides of the flipping main frame 3, and the flipping mechanism 5 includes: a second reduction motor 501, a transmission shaft 502 and a flipping claw 503. The second reduction motor 501 is fixed on the flipping main frame 3, and the transmission shaft 502 is rotatably connected to the flipping main frame 3. The output shaft of the second reduction motor 501 is connected to the transmission shaft 502, and a plurality of flipping claws 503 are fixed on the transmission shaft 502. When in use, the transmission shaft 502 and the flipping claw 503 are driven to rotate by the second reduction motor 501, and the sludge is flipped by the flipping claw 503, so as to increase the sludge contacting air area and accelerate drying.

[0028] The building-type factory building 11 is equipped with an induced draft fan 6 and an induced draft duct 601. The induced draft fan 6 and the induced draft duct 601 serve as a ventilation system for the entire factory building. One induced draft fan 6 is arranged on each floor. The duct is arranged at one end of the passage on one side of the factory building and at one end of the drying area of ​​the factory building. A plurality of induced draft vents are opened on each floor. Each induced draft vent is provided with a ventilation valve. The opening size of the ventilation valve is adjusted to achieve a consistent amount of induced draft around each site. An air outlet is provided at the other end inside the drying area of ​​the factory building. A valve is also provided at the air outlet to adjust the component balance, so as to finally form a certain stable air flow in the factory building by turning on the induced draft fan 6.

[0029] A conveyor belt is arranged in the building 11. The conveyor belt is arranged at the right end of the lowest floor of the building. The conveyor belt is below the ground and is used to recycle the materials pushed by the turning machine on the lowest floor onto the belt, and finally transport them to the dry material collection device 12.

[0030] Working principle: When the building-type turning and drying equipment is in use, the sludge is added into the receiving hopper 4 of the turning and drying equipment on the top layer, and the sludge then falls from the bottom of the receiving hopper 4 into the double-axis screw feeder 8, and the double-axis screw feeder 8 transports the sludge to the ground on the top layer, and at the same time, the turning and drying main frame 3 is driven by the walking mechanism 2 to move along the track 1, and the turning and drying main frame 3 drives the receiving hopper 4 and the sludge spreading mechanism 7 to move, so that the sludge falls fully to the ground, and when the sludge spreading mechanism 7 moves, the sludge on the ground is displaced laterally along the spreading plate 702 in turn, so that the sludge is spread flat on the ground, and after many round trips, the sludge is gradually pushed laterally from the left end to the right end, and the transmission shaft 502 and the turning and throwing claw 503 are driven to rotate by the second reduction motor 501, and the sludge is turned and thrown by the turning and throwing claw 503, so as to increase the sludge contacting air area, accelerate the drying, and the sludge. After being pushed to the rightmost end, it falls into the second layer, and then the material is flipped from the second layer from right to left, and finally falls into the bottom layer at the leftmost end. The bottom layer is flipped and moved from left to right. The sludge is realized after multiple movements to form a spatial overhead mobile drying. The air inlet on one side and the air outlet on the other side of the two ends of the factory building conveys air to the induced draft duct 601 through the induced draft fan 6, and the air flow is balanced through the inlet and outlet valves. It runs for a long time inside the workshop to form a stable and balanced airflow, which increases the air circulation and accelerates the drying effect. Through the superposition of equipment and facility space, a larger space flipping and drying space is formed, which greatly reduces the floor area. The flipping and spreading mechanism of the flipping equipment is operated to increase the contact area between the sludge and the air, and the induced draft fan 6 is used to increase the air flow inside the factory building. At the same time, it is equipped with fluorescent light transmission and floor heating to accelerate the evaporation of water in the sludge and shorten the sludge drying process.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A floor-type turning and drying equipment, characterized in that: The invention comprises a track (1), a running mechanism (2), a main turning frame (3), a material receiving hopper (4), a turning mechanism (5), an induced draft fan (6), a sludge spreading mechanism (7), a double-shaft screw feeder (8), a material discharge port (10), a building (11) and a dry material collecting device (12), wherein the building (11) is a three-layer frame steel structure, and each layer of the three-layer structure of the building (11) is equipped with a track (1), a running mechanism (2), a main turning frame (3), a turning mechanism (5), an induced draft fan (6), a sludge spreading mechanism (7), a double-shaft screw feeder (8), a material discharge port (10), a building (11) and a dry material collecting device (12). The top floor of the building (11) is also provided with a receiving hopper (4) and a double-shaft screw feeder (8); the bottom floor of the building (11) is also provided with a dry material collecting device (12); two tracks (1) are fixed in each floor of the building (11); a walking mechanism (2) is installed at both left and right ends of the main flipping frame (3); each of the walking mechanisms (2) is supported on a track (1); a receiving hopper (4) is installed at one end of the main flipping frame (3); A double-axis screw feeder (8) is arranged at the lower side of the receiving hopper (4); a discharge port (10) is arranged on one side of the drying ground of the building-type factory building (11); the discharge port (10) corresponds to the inner side of the track (1) on one side; a sludge spreading mechanism (7) is installed on the main turning frame (3) below the receiving hopper (4); the sludge spreading mechanism (7) comprises: a first connecting rod (701), a spreading plate (702), an adjusting rod (703) and a second connecting rod (704); the first connecting rod (701) is fixed to the main turning frame (3 ), a plurality of paving boards (702) connected to the second connecting rod (704) are installed on the first connecting rod (701), the lower end of the paving board (702) is rotatably connected to the first connecting rod (701), the upper end of the paving board (702) is rotatably connected to the second connecting rod (704), the paving board (702) is perpendicular to the ground, and the bottom of the paving board (702) is 10 mm away from the ground, and the middle position between the first connecting rod (701) and the second connecting rod (704) is rotatably connected to an adjusting rod (703).

2. The floor-type turning and drying equipment according to claim 1 is characterized in that: The walking mechanism (2) comprises: a first reduction motor (201) and a driving wheel (202); the first reduction motor (201) is fixed to the flip main frame (3); the driving wheel (202) is mounted on the output shaft of the first reduction motor (201); and the driving wheel (202) is supported on the track (1).

3. The floor-type drying equipment according to claim 1 is characterized in that: The flipping mechanism (5) comprises: a second reduction motor (501), a transmission shaft (502) and a flipping claw (503); the second reduction motor (501) is fixed to the flipping main frame (3); the transmission shaft (502) is rotatably connected to the flipping main frame (3); the output shaft of the second reduction motor (501) is connected to the transmission shaft (502); and a plurality of flipping claws (503) are fixed to the transmission shaft (502).

4. The floor-type turning and drying equipment according to claim 1 is characterized in that: An induced draft fan (6) and an induced draft duct (601) are installed in the building-type factory building (11).