A vertical winding diamond wire saw production device

Abstract

The utility model discloses a vertical winding diamond wire saw production device, relates to the technical field of diamond wire saw production devices, and specifically is the vertical winding diamond wire saw production device, comprising a wire unwinding machine, a processing tank, an upper sand tank, a thickening tank and a wire take-up machine, a mounting plate is fixedly installed on the back of the upper sand tank, a support plate is fixedly installed on the front of the mounting plate, a transmission mechanism is arranged on the top of the support plate, an extension plate is fixedly connected to the front of the upper sand tank, a sand storage barrel is fixedly connected to the top of the extension plate, a feeding hopper and a stirring motor are fixedly installed on the top of the sand storage barrel, a stirring mechanism is arranged inside the sand storage barrel, a discharge pipe is fixedly connected to the side of the sand storage barrel, a quantitative tank and a first electromagnetic clamping valve and a second electromagnetic clamping valve are fixedly installed on the discharge pipe, a controller is arranged on the surface of the sand storage barrel, the transmission mechanism can save resources and facilitate operation, and the automatic feeding mechanism can avoid quality risks.

Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire saw production devices, in particular to a vertical winding type diamond wire saw production device. Background Art

[0002] In the production process of diamond wire saws, due to the equipment's own reasons, the pre-treatment device, sanding device, and thickening device are each equipped with a liquid storage tank and a working tank, and the winding method is a horizontal winding method. As a result, the production equipment occupies a large area, uses a large amount of raw materials, is inconvenient to operate, and has high related production costs.

[0003] The vertically wound diamond wire saw production device disclosed in the Chinese utility model patent application disclosure CN211079383U has the advantages of reducing the cost of production raw materials and improving the utilization rate of plant buildings, but the vertically wound diamond wire saw production device still has disadvantages: First, the vertically wound diamond wire saw production device generally uses artificial sanding to add sand to the upper sand trough. In actual use, the artificial sanding method may affect the quality of diamond wire products due to uneven sanding and the inability to accurately control the time; Second, the three separate processes of the vertically wound diamond wire saw production device use three driving devices. In actual use, the separate setting of the driving devices may result in an exponential increase in the consumption of electricity resources, resulting in an increase in the final production cost. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a vertically wound diamond wire saw production device, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a vertical winding diamond wire saw production device, including a wire unwinding machine, a processing tank, an upper sand tank, a thickening tank and a wire take-up machine, a mounting plate is fixedly installed on the back of the upper sand tank, a support plate is fixedly installed on the front of the mounting plate, a driving motor is fixedly installed on the top of the support plate, a driving shaft, a first driven shaft and a second driven shaft are rotatably connected on the mounting plate, a first transmission belt is transmission-connected between the driving shaft and the first driven shaft, and a driving shaft is transmission-connected between the driving shaft and the second driven shaft. The second transmission belt, the ends of the driving shaft, the first driven shaft and the second driven shaft are respectively fixedly connected with the first upper grinding wheel, the first processing wheel and the first thickening wheel, the front of the upper sand trough is fixedly connected with an extension plate, the top of the extension plate is fixedly connected with a sand storage barrel, the top of the sand storage barrel is fixedly installed with a feeding hopper and a stirring motor, the interior of the sand storage barrel is provided with a stirring mechanism, the side of the sand storage barrel is fixedly connected with a discharge pipe, the discharge pipe is fixedly installed with a quantitative groove and a first electromagnetic clamping valve and a second electromagnetic clamping valve, and a controller is provided on the surface of the sand storage barrel.

[0008] Optionally, the overall device comprises, from left to right, a wire unwinding machine, a processing tank, an upper sand tank, a thickening tank and a wire taking-up machine. Two to three processing tanks may be provided depending on different production processes for pickling, alkali washing and pre-plating. The length of the mounting plate is the same as the total length of the processing tank, the upper sand tank and the thickening tank.

[0009] Optionally, a second treatment wheel, a second upper grinding wheel and a second thickening wheel are respectively disposed inside the pre-treatment groove, the upper sand groove and the thickening groove, and the first upper grinding wheel, the first treatment wheel and the first thickening wheel are longitudinally spaced apart from the second treatment wheel, the second upper grinding wheel and the second thickening wheel and have the same diameter.

[0010] Optionally, the end of the driving shaft is fixedly connected to the output end of the driving motor, and the ends of the driving shaft, the first driven shaft and the second driven shaft respectively penetrate into the interior of the pre-treatment tank, the upper sand tank and the thickening tank, and the first upper grinding wheel, the first treatment wheel and the first thickening wheel are also located inside the treatment tank, the upper sand tank and the thickening tank.

[0011] Optionally, the stirring mechanism includes a stirring motor, a stirring shaft and a stirring rod, the bottom output end of the stirring motor is fixedly connected to the top end of the stirring shaft, the stirring shaft is rotatably connected to the inside of the sand storage barrel, and the stirring rod is fixedly mounted on the surface of the stirring shaft.

[0012] Optionally, the first electromagnetic pinch valve and the second electromagnetic pinch valve are both fixedly mounted on the top of the discharge pipe, and the controller is electrically connected to the first electromagnetic pinch valve and the second electromagnetic pinch valve.

[0013] (III) Beneficial effects

[0014] The utility model provides a vertical winding diamond wire saw production device, which has the following beneficial effects:

[0015] 1. The vertically wound diamond wire saw production device has the effect of uniformly stirring the sand material inside the storage barrel through the setting of the stirring motor. Through the coordinated setting of the controller and the quantitative groove, the operation of timed and quantitative sand addition can be realized during use, thereby saving manpower and material resources and achieving the purpose of improving work efficiency.

[0016] 2. The vertically wound diamond wire saw production device, through the setting of the electromagnetic pinch valve, enables the vertically wound diamond wire saw production device to have the effect of conveniently controlling the sand addition. Through the coordinated setting of the drive motor and the transmission belt, the drive processing of the entire device can be controlled by a drive motor during use, thereby playing a role in saving resources and achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the top view of some mechanisms of the utility model;

[0018] Figure 2 This is a schematic diagram of the operation process structure of the utility model;

[0019] Figure 3 This is a side view of the structure of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the sand adding mechanism of the utility model.

[0021] In the figure: 1. wire-laying machine; 2. pre-treatment tank; 3. upper sand tank; 4. thickening tank; 5. wire-receiving machine; 6. mounting plate; 7. support plate; 8. driving motor; 9. driving shaft; 10. first driven shaft; 11. second driven shaft; 12. first transmission belt; 13. second transmission belt; 14. first treatment wheel; 15. first upper grinding wheel; 16. first thickening wheel; 17. second treatment wheel; 18. second upper grinding wheel; 19. second thickening wheel; 20. extension plate; 21. sand storage cylinder; 22. feeding hopper; 23. stirring motor; 24. stirring shaft; 25. stirring rod; 26. discharge pipe; 27. quantitative tank; 28. second electromagnetic clamp valve; 29. ​​controller; 30. first electromagnetic clamp valve. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Embodiment 1:

[0024] See also Figures 1 to 4 The utility model provides a technical solution: a vertical winding diamond wire saw production device, including a wire-laying machine 1, a processing tank 2, an upper sand tank 3, a thickening tank 4 and a wire-receiving machine 5. The overall device is composed of a wire-laying machine 1, a processing tank 2, an upper sand tank 3, a thickening tank 4 and a wire-receiving machine 5 from left to right. The processing tank 2 can be provided with 2 to 3 according to different production processes, which are used for pickling, alkali washing and pre-plating. The length of the mounting plate 6 is the same as the total length of the pre-processing tank 2, the upper sand tank 3 and the thickening tank 4. The back of the upper sand tank 3 is fixedly installed with a mounting plate 6, the front of the mounting plate 6 is fixedly installed with a supporting plate 7, and the top of the supporting plate 7 is fixedly installed with a driving motor 8. The mounting plate 6 is rotatably connected with a driving shaft 9, a first driven shaft 10 and a second driven shaft 11. The interiors of the pre-processing tank 2, the upper sand tank 3 and the thickening tank 4 are respectively provided with a second processing wheel 17, a second upper grinding wheel 18 and a second thickening wheel 19, a first upper grinding wheel 15, a first processing wheel 14 and a first thickening wheel 16 The second processing wheel 17, the second upper grinding wheel 18 and the second thickening wheel 19 are longitudinally spaced and have the same diameter. The first transmission belt 12 is connected to the driving shaft 9 and the first driven shaft 10, and the second transmission belt 13 is connected to the driving shaft 9 and the second driven shaft 11. The ends of the driving shaft 9, the first driven shaft 10 and the second driven shaft 11 are respectively fixedly connected with the first upper grinding wheel 15, the first processing wheel 14 and the first thickening wheel 16. The end of the driving shaft 9 is fixedly connected to the output end of the driving motor 8. The ends of the driving shaft 9, the first driven shaft 10 and the second driven shaft 11 are respectively penetrated into the interior of the pre-processing tank 2, the upper sand tank 3 and the thickening tank 4. The first upper grinding wheel 15, the first processing wheel 14 and the first thickening wheel 16 are also located in the processing tank 2, the upper sand tank 3 and the thickening tank 4. Through the arrangement of the first transmission belt 12 and the second transmission belt 13, the mechanisms of the overall device can be connected in series and driven together, which is more convenient and quick to operate.

[0025] When using the vertical winding diamond wire saw production device, first connect the wire unwinding machine 1, the pre-treatment tank 2, the upper sand tank 3, the thickening tank 4 and the wire take-up machine 5 in series, and then start the driving motor 8 to drive the active shaft 9 to rotate. The active shaft 9 drives the first driven shaft 10 and the second driven shaft 11 to rotate through the first transmission belt 12 and the second transmission belt 13 respectively, thereby prompting the overall transmission and operation of the wire saw. After being processed by the first processing wheel 14 and the second processing wheel 17 in the pre-treatment tank 2, it is transported to the upper sand tank 3 and sanded by the first upper grinding wheel 15 and the second upper grinding wheel 18. Finally, after being processed by the first thickening wheel 16 and the second thickening wheel 19 in the thickening tank 4, it is collected by the wire take-up machine 5. It is very convenient to use and simple to operate.

[0026] Embodiment 2:

[0027] See also Figures 1 to 4 The utility model provides a technical solution: a vertical winding diamond wire saw production device, the front of the upper sand trough 3 is fixedly connected with an extension plate 20, the top of the extension plate 20 is fixedly connected with a sand storage barrel 21, the top of the sand storage barrel 21 is fixedly installed with a feeding hopper 22 and a stirring motor 23, the sand storage barrel 21 is provided with a stirring mechanism inside, the stirring mechanism includes a stirring motor 23, a stirring shaft 24 and a stirring rod 25, the bottom output end of the stirring motor 23 is fixedly connected to the top of the stirring shaft 24, the stirring shaft 24 is rotatably connected to the inside of the sand storage barrel 21, and the stirring rod 25 is fixedly installed on the surface of the stirring shaft 24 The setting of the stirring mechanism can stir the sand material evenly. A discharge pipe 26 is fixedly connected to the side of the sand storage cylinder 21. A quantitative groove 27 and a first electromagnetic pinch valve 30 and a second electromagnetic pinch valve 28 are fixedly installed on the discharge pipe 26. A controller 29 is set on the surface of the sand storage cylinder 21. The first electromagnetic pinch valve 30 and the second electromagnetic pinch valve 28 are both fixedly installed on the top of the discharge pipe 26. The controller 29 is electrically connected to the first electromagnetic pinch valve 30 and the second electromagnetic pinch valve 28. The setting of the controller 29, the first electromagnetic pinch valve 30 and the second electromagnetic pinch valve 28 can ensure convenient quantitative sand addition.

[0028] When using the vertically wound diamond wire saw production device, when there is a shortage of sand material inside the upper sand trough 3, the stirring motor 23 can be started to drive the stirring shaft 24 and the stirring rod 25 to stir and mix the sand material inside the sand storage tube 21, and then the first electromagnetic clamping valve 30 is opened by the controller 29 to transport the sand material to the inside of the quantitative trough 27 through the discharge pipe 26. After a period of time, the first electromagnetic clamping valve 30 can be closed and the second motor clamping valve 28 can be opened by the controller 29 to discharge a certain amount of sand material into the upper sand trough 3. In this way, the timed and quantitative operation of adding sand material can be realized, which saves manpower and avoids hidden dangers. It is very convenient to use and easy to operate.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertically wound diamond wire saw production device, comprising a wire pay-off machine (1), a pre-treatment tank (2), a sanding tank (3), a thickening tank (4) and a wire take-up machine (5), characterized in that: A mounting plate (6) is fixedly mounted on the back of the upper sand trough (3), a support plate (7) is fixedly mounted on the front of the mounting plate (6), a driving motor (8) is fixedly mounted on the top of the support plate (7), a driving shaft (9), a first driven shaft (10) and a second driven shaft (11) are rotatably connected to the mounting plate (6), a first transmission belt (12) is transmission-connected between the driving shaft (9) and the first driven shaft (10), a second transmission belt (13) is transmission-connected between the driving shaft (9) and the second driven shaft (11), and the ends of the driving shaft (9), the first driven shaft (10) and the second driven shaft (11) are respectively fixedly connected with a first upper grinding wheel (15), a first processing wheel (14) and a first thickening wheel (16), the front of the upper sand trough (3) is fixedly connected with an extension plate (20), the top of the extension plate (20) is fixedly connected with a sand storage barrel (21), the top of the sand storage barrel (21) is fixedly installed with a feeding hopper (22) and a stirring motor (23), the interior of the sand storage barrel (21) is provided with a stirring mechanism, the side of the sand storage barrel (21) is fixedly connected with a discharge pipe (26), the discharge pipe (26) is fixedly installed with a quantitative groove (27) and a first electromagnetic clamping valve (30) and a second electromagnetic clamping valve (28), and the surface of the sand storage barrel (21) is provided with a controller (29).

2. A vertically wound diamond wire saw production device according to claim 1, characterized in that: The device as a whole comprises, from left to right, a wire unwinding machine (1), a pre-treatment tank (2), an upper sanding tank (3), a thickening tank (4) and a wire take-up machine (5). The pre-treatment tank (2) can be provided with 2 to 3 pieces according to different production processes, and is used for pickling, alkali washing and pre-plating. The length of the mounting plate (6) is the same as the total length of the pre-treatment tank (2), the upper sanding tank (3) and the thickening tank (4).

3. The vertically wound diamond wire saw production device according to claim 1, characterized in that: The pre-treatment tank (2), the upper sand tank (3) and the thickening tank (4) are respectively provided with a second treatment wheel (17), a second upper grinding wheel (18) and a second thickening wheel (19); the first upper grinding wheel (15), the first treatment wheel (14) and the first thickening wheel (16) are longitudinally spaced apart from the second treatment wheel (17), the second upper grinding wheel (18) and the second thickening wheel (19) and have the same diameter.

4. The vertically wound diamond wire saw production device according to claim 1, characterized in that: The end of the driving shaft (9) is fixedly connected to the output end of the driving motor (8); the ends of the driving shaft (9), the first driven shaft (10) and the second driven shaft (11) respectively penetrate into the interior of the pre-treatment tank (2), the upper sand tank (3) and the thickening tank (4); the first upper grinding wheel (15), the first treatment wheel (14) and the first thickening wheel (16) are also located inside the treatment tank (2), the upper sand tank (3) and the thickening tank (4).

5. The vertically wound diamond wire saw production device according to claim 1, characterized in that: The stirring mechanism comprises a stirring motor (23), a stirring shaft (24) and a stirring rod (25); the bottom output end of the stirring motor (23) is fixedly connected to the top end of the stirring shaft (24); the stirring shaft (24) is rotatably connected to the inside of the sand storage cylinder (21); and the stirring rod (25) is fixedly mounted on the surface of the stirring shaft (24).

6. The vertically wound diamond wire saw production device according to claim 1, characterized in that: The first electromagnetic pinch valve (30) and the second electromagnetic pinch valve (28) are both fixedly mounted on the top of the discharge pipe (26), and the controller (29) is electrically connected to the first electromagnetic pinch valve (30) and the second electromagnetic pinch valve (28).

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