An explosion-proof axial flow fan
By using an aluminum alloy frame, anti-static PPS fan blade, high-temperature bearing and anti-static thermal potting glue in explosion-proof fans, the existing explosion-proof fans are solved, and the problem of unstable working and high maintenance requirements in high temperature environments is achieved, more efficient and stable fan performance is achieved, and compressive resistance is enhanced.
Patent Information
- Application Number
- CN202420698076.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing explosion-proof fans work unstable in high temperature environments and have high maintenance requirements, which are prone to operating problems due to insufficient air volume.
It adopts an aluminum alloy frame and anti-static PPS fan blade, combined with high-temperature bearings and anti-static thermal conductivity potting adhesive, to improve the compressive performance and stability of the fan and reduce the temperature rise of the motor.
It improves the efficiency and stability of the fan, reduces energy consumption, reduces motor temperature rise, enhances compressive resistance, makes installation more convenient and quick, and effectively prevents temperature and sparks at the moment of explosion.
Smart Images

Figure CN222746262U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of explosion-proof fans, in particular to an explosion-proof axial flow fan. Background Art
[0002] Explosion-proof fans are designed to cope with gas environments that are prone to ignition and explosion, such as gas filling stations, fire ventilation, etc. Currently, explosion-proof fans on the market mainly adopt the protection of casing explosion isolation and air inlet and outlet ends, and use special materials and structures to ensure safe operation in environments where sparks or static electricity may occur, thereby avoiding explosion accidents.
[0003] There are some technical defects and deficiencies in the application of explosion-proof fans. First, since all fan parts in contact with gas must be made of non-ferrous materials, generally aluminum parts are used, so this type of fan can only work below 100 degrees Celsius. Secondly, explosion-proof fans require special protective treatment, which puts higher requirements on the selection and maintenance of motors.
[0004] During operation, if the explosion-proof fan has insufficient air volume, it may be caused by the air inlet being blocked or the fan blades rotating in the incorrect direction. These problems need to be checked and handled in time to ensure the normal operation of the fan. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, this solution provides an explosion-proof axial flow fan, which improves efficiency and ensures product stability, reduces energy consumption and lowers motor temperature rise, makes the pressure resistance stronger, makes installation more convenient and quick, and can effectively prevent the occurrence of a large number of sparks such as the temperature at the moment of explosion, thereby making the product performance more stable and reliable.
[0006] The technical solution adopted by the utility model is as follows: This solution provides an explosion-proof axial flow fan, including an aluminum alloy outer frame, and also includes an explosion-proof motor fixedly connected to one side of the aluminum alloy outer frame, anti-static PPS fan blades are rotatably arranged in the aluminum alloy outer frame, and the anti-static PPS fan blades are arranged on the other side of the aluminum alloy outer frame.
[0007] Preferably, a high temperature resistant bearing is coaxially fixedly connected to the anti-static PPS blade, and the other end of the high temperature resistant bearing is coaxially fixedly connected to the output end of the explosion-proof motor.
[0008] Preferably, a motor magnetic steel sheet is evenly and fixedly connected inside the explosion-proof motor, and a motor coil is provided inside the explosion-proof motor, and the motor coil is wound around the motor magnetic steel sheet.
[0009] Preferably, the explosion-proof motor is filled with anti-static thermally conductive potting glue, and the anti-static thermally conductive potting glue adopts a BMC potting process. One side of the explosion-proof motor is evenly and fixedly connected with a fully potted lead-out wire, and the fully potted lead-out wire is connected to the inside of the explosion-proof motor.
[0010] Preferably, a capacitor shell is fixedly connected to one side of the aluminum alloy outer frame, an explosion-proof capacitor is fixedly connected inside the capacitor shell, and the explosion-proof capacitor is connected to an explosion-proof motor.
[0011] Preferably, the aluminum alloy outer frame and explosion-proof motor are made of explosion-proof materials.
[0012] The beneficial effects achieved by the utility model using the above structure are as follows:
[0013] 1. By encapsulating the explosion-proof motor with anti-static thermal conductive encapsulating glue, the efficiency can be improved and the product stability can be ensured, which can effectively reduce energy consumption and reduce the temperature rise of the motor, making the pressure resistance stronger.
[0014] 2. It is small in size and light in weight, and can be installed in a low space, making the installation work more convenient and quick. The use of high-quality explosion-proof materials can effectively prevent the occurrence of a large number of sparks such as the temperature at the moment of explosion, making the product performance more stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of this scheme;
[0016] Figure 2 This is a schematic diagram of the explosion-proof motor structure of this solution.
[0017] Among them, 1. Aluminum alloy frame, 2. Explosion-proof motor, 3. Anti-static PPS fan blades, 4. High temperature resistant bearings, 6. Motor coil, 7. Motor magnetic steel sheet, 8. Anti-static thermal conductive potting glue, 9. Fully potted lead wires, 10. Capacitor shell, 11. Explosion-proof capacitor.
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] like Figure 1-Figure 2As shown, the present scheme is an explosion-proof axial flow fan, comprising an aluminum alloy outer frame 1, and also comprising an explosion-proof motor 2 fixedly connected to one side of the aluminum alloy outer frame 1, anti-static PPS fan blades 3 are rotatably provided inside the aluminum alloy outer frame 1, and the anti-static PPS fan blades 3 are arranged on the other side of the aluminum alloy outer frame 1.
[0021] The anti-static PPS fan blade 3 is coaxially fixedly connected with a high-temperature resistant bearing 4 , and the other end of the high-temperature resistant bearing 4 is coaxially fixedly connected to the output end of the explosion-proof motor 2 .
[0022] like Figure 2 As shown, the explosion-proof motor 2 is evenly and fixedly connected with a motor magnetic steel sheet 7 , and the explosion-proof motor 2 is provided with a motor coil 6 , and the motor coil 6 is wound on the motor magnetic steel sheet 7 .
[0023] like Figure 2 As shown, the explosion-proof motor 2 is filled with anti-static thermal conductive potting glue 8, and the anti-static thermal conductive potting glue 8 adopts the BMC potting process. A fully potted lead wire 9 is evenly and fixedly connected to one side of the explosion-proof motor 2, and the fully potted lead wire 9 is connected to the inside of the explosion-proof motor 2.
[0024] A capacitor shell 10 is fixedly connected to one side of the aluminum alloy outer frame 1 , an explosion-proof capacitor 11 is fixedly connected inside the capacitor shell 10 , and the explosion-proof capacitor 11 is connected to the explosion-proof motor 2 .
[0025] The aluminum alloy outer frame 1 and the explosion-proof motor 2 are made of explosion-proof materials.
[0026] First, place the device in a suitable position, wind the motor magnetic steel sheet 7 and the motor coil 6 into the explosion-proof motor 2, and then pour anti-static thermal conductive potting glue 8 into the explosion-proof motor 2, and the excess anti-static thermal conductive potting glue 8 is led out through the full potting lead-out wire 9, and the explosion-proof motor 2 is fixedly connected to the aluminum alloy outer frame 1, and the high-temperature resistant bearing 4 is coaxially fixedly connected to the explosion-proof motor 2, and then the anti-static PPS fan blade 3 is arranged in the aluminum alloy outer frame 1, and the anti-static PPS fan blade 3 is fixedly connected to the high-temperature resistant bearing 4, and the explosion-proof motor 2 is potted with anti-static thermal conductive potting glue 8 to improve efficiency and ensure product stability, effectively reduce energy consumption and reduce motor temperature rise, make the pressure resistance stronger, small size and light weight, can be installed in a low space, make the installation work more convenient and quick, and use high-quality explosion-proof materials to effectively prevent the occurrence of a large number of sparks such as the temperature at the moment of explosion, thereby making the product performance more stable and reliable.
[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings are only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An explosion-proof axial flow fan, comprising an aluminum alloy outer frame, characterized in that: It also includes an explosion-proof motor fixedly connected to one side of the aluminum alloy outer frame, an anti-static PPS fan blade rotatably arranged in the aluminum alloy outer frame, and the anti-static PPS fan blade is arranged on the other side of the aluminum alloy outer frame.
2. The explosion-proof axial flow fan according to claim 1, characterized in that: A high temperature resistant bearing is coaxially fixedly connected to the anti-static PPS fan blade, and the other end of the high temperature resistant bearing is coaxially fixedly connected to the output end of the explosion-proof motor.
3. The explosion-proof axial flow fan according to claim 2, characterized in that: The explosion-proof motor is evenly and fixedly connected with motor magnetic steel sheets, and the explosion-proof motor is provided with a motor coil, which is wound on the motor magnetic steel sheets.
4. The explosion-proof axial flow fan according to claim 3, characterized in that: The explosion-proof motor is filled with anti-static thermal conductive potting glue, and the anti-static thermal conductive potting glue adopts the BMC potting process. One side of the explosion-proof motor is evenly and fixedly connected with a fully potted lead-out wire, and the fully potted lead-out wire is connected to the inside of the explosion-proof motor.
5. The explosion-proof axial flow fan according to claim 4, characterized in that: A capacitor shell is fixedly connected to one side of the aluminum alloy outer frame, an explosion-proof capacitor is fixedly connected inside the capacitor shell, and the explosion-proof capacitor is connected to an explosion-proof motor.
6. The explosion-proof axial flow fan according to claim 5, characterized in that: The aluminum alloy outer frame and the explosion-proof motor are made of explosion-proof materials.