Intermediate checking device for constant flow hole

By designing the constant flow hole period verification device for the automatic loading assembly and control assembly, the high cost and low efficiency problems caused by manual replacement of the constant flow hole in the prior art are solved, and the automated verification of the constant flow hole is realized, and efficiency and accuracy are improved.

CN222748099UActive Publication Date: 2025-04-11CHINA TOBACCO SHANDONG IND
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421670661.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-11
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing constant flow hole period verification device requires manual replacement of the constant flow hole, resulting in high labor costs and low efficiency, especially during batch verification.

Method used

A constant flow hole period verification device including a control component and an automatic loading assembly is designed. The automatic loading assembly automatically rotates the constant flow hole to each station through the feeding roller and the motor drive. The barcode information is recorded using the code scanning module, and the jaws and cylinders realize automatic connection and disconnection of the constant flow hole.

Benefits of technology

The automatic loading function of verification during constant flow holes is realized, the verification efficiency is improved, human resources are saved, and information chaos and mis-check are prevented.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222748099U_ABST
    Figure CN222748099U_ABST
Patent Text Reader

Abstract

The utility model discloses an intermediate checking device for a constant flow hole, which relates to the technical field of calibration of standard parts of cigarette detection instruments and comprises a control component and an automatic feeding component, one end of the automatic feeding component is connected with a flow generation component, and the other end of the automatic feeding component is connected with a flow meter; the automatic feeding assembly comprises a material distributing roller, and the material distributing roller is provided with a station for containing the constant flow holes. A code scanning unit is arranged above the material distributing roller, a checking fixing unit is arranged on one side face of the material distributing roller, and a stock bin is arranged on the other side face of the material distributing roller. The device is scientific and reasonable in design, can automatically replace the constant flow holes to be checked, is suitable for batch checking of the constant flow holes, improves the checking efficiency, and saves the labor cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of calibration of standard parts of cigarette detection instruments, in particular to a period checking device for a constant current hole. Background Art

[0002] The tobacco-specific standard constant flow orifice is a standard measuring instrument used on a variety of tobacco-specific testing instruments such as draw resistance testing equipment and ventilation rate testing equipment. Its main function is to keep the gas flow rate constant at a flow rate that meets the measurement requirements.

[0003] In the actual production process of tobacco, it is necessary to often use equipment such as absorption resistance measuring instruments and ventilation rate measuring instruments. Constant flow holes, as devices for generating stable airflow, are prone to tobacco pollution and blockage, and cannot ensure that the airflow in the air path is stable within the measurement requirements. In order to ensure the flow stability of the constant flow holes, it is necessary to conduct periodic inspections of the constant flow holes. The tobacco industry calibrates the tobacco-specific standard constant flow holes in accordance with JJG (Tobacco) 16-2002 "Tobacco-specific Standard Constant Flow Hole Calibration Procedure". Compressed air, flow meters, differential pressure gauges, etc. are required during the calibration process, and the calibration cycle is one year.

[0004] In the existing constant current hole period inspection device, after testing a constant current hole, it is necessary to manually remove the tested constant current hole and replace it with the next constant current hole to be tested. The labor cost is high and the efficiency is low, especially when batch inspection is performed. Utility Model Content

[0005] In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides a periodic inspection device for a constant flow hole, which can automatically replace the constant flow hole to be inspected, is suitable for batch inspection of constant flow holes, improves the inspection efficiency, and saves labor costs.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A period checking device for a constant flow orifice comprises a control component and an automatic feeding component, wherein one end of the automatic feeding component is connected to a flow generating component, and the other end is connected to a flow meter;

[0008] The automatic feeding assembly includes a material distribution roller, and a station for placing a constant flow hole is provided on the material distribution roller;

[0009] A code scanning unit is arranged above the dividing roller, a checking and fixing unit is arranged on one side of the dividing roller, and a material bin is arranged on the other side.

[0010] As a further implementation method, the verification fixing unit includes a constant flow hole pressure strip and a clamping cylinder, the clamping cylinder is installed on the clamping cylinder fixing plate, and a clamping claw is installed on the clamping cylinder.

[0011] As a further implementation method, a constant flow hole sealing seat is provided through the clamping jaw, one end of the constant flow hole sealing seat is connected to the constant flow hole, and the other end thereof is connected to the spring air pipe through an air pipe joint.

[0012] As a further implementation method, there are two groups of spring air tubes, which are respectively located at two ends of the verification fixing unit, and the ends of the two groups of spring air tubes that are away from each other are respectively connected to the flow generating component and the flow meter.

[0013] As a further implementation method, the code scanning unit includes a code scanning module and an electric clamp. The electric clamp can move up and down under the action of a lifting cylinder, and the electric clamp can rotate.

[0014] As a further implementation method, a barcode is provided on the constant current hole, and the barcode scanning module scans the barcode on the constant current hole.

[0015] As a further implementation, the flow generating component includes an air source and a vacuum generator, a control valve is provided between the air source and the vacuum generator, and a high-precision pressure gauge is provided between the air source and the control valve.

[0016] As a further implementation, the dividing roller is connected to the output end of the motor.

[0017] As a further implementation method, it also includes a base, and the control component, automatic feeding component, flow generating component and flow meter are all arranged on the base.

[0018] As a further implementation method, the stations where the constant current holes are placed include a loading station, a code scanning station, a detection station and a blanking station.

[0019] The beneficial effects of the above utility model are as follows:

[0020] The utility model provides a period inspection device for a constant flow hole, which is provided with an automatic feeding component. The motor drives the dividing roller to rotate, so that the dividing roller can drive the constant flow hole on it to rotate. When the constant flow hole rotates to the bar code scanning station, the bar code is scanned by the scanning module to record the information of the constant flow hole to be checked. When the constant flow hole rotates to the detection station, the constant flow hole is clamped by the clamping claws on the clamping cylinder, so that the constant flow hole is connected with the flow generating component and the flow meter through the constant flow hole sealing seat, and the constant flow hole is started to be inspected. After the inspection is completed, the clamping cylinder is released, the dividing roller continues to rotate, and finally the constant flow hole falls into the receiving hopper below the dividing roller. The automatic feeding function of the period inspection of the constant flow hole is realized through the above process, and the recording function of the unique bar code can prevent the confusion and misdetection of information, which saves human resources and improves the efficiency of period inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the automatic feeding component of the utility model. Figure 1 ;

[0024] Figure 3 This is a schematic diagram of the structure of the automatic feeding component of the utility model. Figure 2 ;

[0025] Figure 4 This is a schematic diagram of the structure of the automatic feeding component of the utility model. Figure 3 ;

[0026] Figure 5 This is a schematic diagram of the structure of the automatic feeding component of the utility model. Figure 4 ;

[0027] Figure 6 This is a schematic diagram of the structure of the automatic feeding component of the utility model. Figure 5 ;

[0028] Figure 7 It is a structural schematic diagram of the constant current hole of the utility model;

[0029] Figure 8 It is a structural schematic diagram of the flow generating component of the utility model.

[0030] Among them: 1. Flow meter; 2. Automatic feeding component; 3. Flow generating component; 4. Control component; 5. Base; 6. Feeding station; 7. Scanning station; 8. Inspection station; 9. Blanking station; 2-1. Bin bracket; 2-2. Bin; 2-3. Lifting cylinder bracket; 2-4. Lifting cylinder; 2-5. Electric gripper; 2-6. Scanning module bracket; 2-7. Scanning module; 2-8. Motor bracket; 2-9. Motor; 2-10. Distributing roller; 2-11. Constant Flow hole; 2-11-1, bar code; 2-12, constant flow hole pressure strip; 2-13, pressure strip fixing plate; 2-14, clamp cylinder fixing plate; 2-15, clamp cylinder; 2-16, clamping jaws; 2-17, constant flow hole sealing seat; 2-18, air pipe joint; 2-19, spring air pipe; 2-20, receiving hopper; 3-1, air source; 3-2, control valve; 3-3, high-precision pressure gauge one; 3-4, vacuum generator; 3-5, high-precision pressure gauge two; 3-6, bottom plate. DETAILED DESCRIPTION

[0031] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0032] Embodiment 1

[0033] like Figure 1-8 As shown, this embodiment provides a period checking device for a constant flow orifice, including a control component 4 and an automatic feeding component 2, one end of the automatic feeding component 2 is connected to a flow generating component 3, and the other end is connected to a flow meter 1. The automatic feeding component 2, the flow generating component 3 and the flow meter 1 are all electrically connected to the control component 4.

[0034] The automatic feeding assembly 2 includes a feed roller 2-10, on which a station for placing a constant flow hole 2-11 is provided, and the stations for placing the constant flow hole 2-11 include a feeding station 6, a code scanning station 7, a detection station 8, and a blanking station 9. A code scanning unit is provided above the feed roller 2-10, and a verification and fixing unit is provided on one side of the feed roller 2-10, and a silo 2-2 is provided on the other side. The feed roller 2-10 is connected to the output end of the motor 2-9. The motor 2-9 is used to drive the feed roller 2-10 to rotate, and then the constant flow hole 2-11 on it rotates, so that the constant flow hole 2-11 passes through the code scanning unit and the verification and fixing unit in sequence. The automatic feeding assembly 2 can realize the automatic feeding function of the constant flow hole 2-11 during the verification, and the recording function of the unique barcode 2-11-1 can prevent the confusion and misdetection of information, saving human resources while improving the efficiency of the period verification.

[0035] The checking and fixing unit includes a constant flow hole pressure strip 2-12 and a clamping cylinder 2-15, the clamping cylinder 2-15 is mounted on the clamping cylinder fixing plate 2-14, and a clamping claw 2-16 is mounted on the clamping cylinder 2-15. The constant flow hole pressure strip 2-12 can press and fix the constant flow hole 2-11 located at the detection station 8 to prevent the constant flow hole 2-11 from falling off the material distribution roller 2-10.

[0036] The clip that passes through the clamping jaw 2-16 is provided with a constant flow hole sealing seat 2-17, one end of the constant flow hole sealing seat 2-17 is connected to the constant flow hole 2-11, and the other end thereof is connected to the spring air pipe 2-19 through the air pipe joint 2-18. Because the clamping jaw 2-16 has two clips, there are two groups of spring air pipes 2-19, which are respectively located at the two ends of the verification fixed unit, and the ends of the two groups of spring air pipes 2-19 that are away from each other are respectively connected to the flow generating component 3 and the flow meter 1. The two groups of spring air pipes 2-19 can make the constant flow hole 2-11 communicate with the flow generating component 3 and the flow meter 1 through the constant flow hole sealing seat 2-17, forming a period verification device, and performing period verification on the constant flow hole 2-11 to be verified.

[0037] The code scanning unit includes a code scanning module 2-7 and an electric clamp 2-5. The electric clamp 2-5 can move up and down under the action of the lifting cylinder 2-4, and the electric clamp 2-5 can rotate. A barcode 2-11-1 is provided on the constant flow hole 2-11. The lifting cylinder 2-4 drives the electric clamp 2-5 to move up and down so that the constant flow hole 2-11 clamped by the electric clamp 2-5 can be close to the code scanning module 2-7. At the same time, the electric clamp 2-5 rotates to align the barcode 2-11-1 on the constant flow hole 2-11 with the code scanning module 2-7, and then the barcode 2-11-1 is scanned by the code scanning module 2-7 to record the information of the constant flow hole 2-11 to be checked. The barcode 2-11-1 on each constant flow hole 2-11 corresponds to the constant flow hole 2-11 one by one to prevent information confusion during batch verification.

[0038] The flow generating assembly 3 includes an air source 3-1 and a vacuum generator 3-4, a control valve 3-2 is provided between the air source 3-1 and the vacuum generator 3-4, and a high-precision pressure gauge 3-3 is provided between the air source 3-1 and the control valve 3-2. The air source 3-1 can filter oil mist from the air.

[0039] The device of the utility model further comprises a base 5 , on which the control component 4 , the automatic feeding component 2 , the flow generating component 3 and the flow meter 1 are all arranged.

[0040] The working principle of the utility model is as follows: a batch of constant flow holes 2-11 with barcodes 2-11-1 are placed in a material bin 2-2, and then the constant flow holes 2-11 are placed in turn on the feeding station 6 of the material distribution roller 2-10 by using the material bin 2-2, and the material distribution roller 2-10 is driven to rotate by the motor 2-9, so that the material distribution roller 2-10 can drive the constant flow holes 2-11 on it to rotate, and when the constant flow holes 2-11 rotate to the barcode detection station (scanning station 7), the electric clamp is used to The claw 2-5 clamps the constant flow hole 2-11, and the lifting cylinder 2-4 drives the electric clamp 2-5 to rise close to the code scanning module 2-7. At the same time, the electric clamp 2-5 rotates to align the barcode 2-11-1 with the code scanning module 2-7. The code scanning module 2-7 scans the barcode 2-11-1 to record the information of the constant flow hole 2-11 to be checked, and then the lifting cylinder 2-4 descends, and the electric clamp 2-5 is released to return the constant flow hole 2-11 to the barcode detection station (code scanning station 7). The material distribution roller 2-10 continues to rotate, and when it reaches the detection station 8, the constant flow hole 2-11 is clamped by the clamp 2-16 on the clamping cylinder 2-15, so that the constant flow hole 2-11 is connected to the flow generating component 3 and the flow meter 1 through the constant flow hole sealing seat 2-17, and the constant flow hole 2-11 begins to be detected. After the detection is completed, the clamping cylinder 2-15 is released, the material distribution roller 2-10 continues to rotate, and finally the constant flow hole 2-11 falls into the receiving hopper 2-20 below the material distribution roller 2-10. The automatic feeding function of the constant flow hole 2-11 during the inspection is realized, which saves human resources and improves the efficiency of the inspection during the inspection.

[0041] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A period checking device for a constant current hole, characterized in that: It includes a control component and an automatic feeding component, one end of the automatic feeding component is connected to the flow generating component, and the other end is connected to the flow meter; The automatic feeding assembly comprises a material distribution roller, and the material distribution roller is provided with a station for placing a constant flow hole; A code scanning unit is arranged above the material distribution roller, a checking and fixing unit is arranged on one side of the material distribution roller, and a material bin is arranged on the other side.

2. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: The checking and fixing unit comprises a constant flow hole pressure strip and a clamping cylinder, wherein the clamping cylinder is mounted on a clamping cylinder fixing plate, and a clamping claw is mounted on the clamping cylinder.

3. A period checking device for a constant current hole as claimed in claim 2, characterized in that: A constant flow hole sealing seat is provided through the clamping jaw, one end of the constant flow hole sealing seat is connected to the constant flow hole, and the other end thereof is connected to the spring air pipe through an air pipe joint.

4. A period checking device for a constant current orifice as claimed in claim 3, characterized in that: There are two groups of spring air pipes, which are respectively located at two ends of the verification fixing unit, and the ends of the two groups of spring air pipes that are away from each other are respectively connected to the flow generating component and the flow meter.

5. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: The code scanning unit comprises a code scanning module and an electric clamp. The electric clamp can move up and down under the action of a lifting cylinder, and the electric clamp can rotate.

6. A period checking device for a constant current orifice as claimed in claim 5, characterized in that: The constant current hole is provided with a barcode, and the barcode scanning module scans the barcode on the constant current hole.

7. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: The flow generating assembly comprises an air source and a vacuum generator, a control valve is arranged between the air source and the vacuum generator, and a high-precision pressure gauge is arranged between the air source and the control valve.

8. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: The material distribution roller is connected to the output end of the motor.

9. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: It also includes a base, and the control component, automatic feeding component, flow generating component and flow meter are all arranged on the base.

10. A period checking device for a constant current orifice as claimed in claim 1, characterized in that: The workstations for placing the constant current holes include a loading station, a code scanning station, a detection station, and a blanking station.