Vacuum feeding device for V-shaped mixing machine
By increasing the number and size of the first filter and increasing the pulse pressure of the backblowing mechanism, the problems of loading speed and efficiency caused by the low air pressure of the existing vacuum loading device are solved, and faster loading speed and higher efficiency are achieved.
Patent Information
- Application Number
- CN202421511294.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing vacuum loading device for V-type mixers has a small air pressure, resulting in a long purge time, a decrease in vacuum degree, and a decrease in loading speed and efficiency.
A vacuum feeding device was designed, and 16 first filters with a size of 60x400mm were added, the filter area was increased, and the pulse pressure of the backblowing mechanism was increased to 4-6kg, achieving the effect of rapid dust cleaning.
By increasing the number and size of the filters, the loading speed is accelerated, the loading efficiency is improved, and the purge time is shortened by increasing the backblowing pressure, which increases the vacuum degree of the vacuum loading device.
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Figure CN222753178U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vacuum feeding device for a V-shaped mixer. Background Art
[0002] At present, most of the powder material feeding processes for V-type mixers adopt vacuum feeding. Vacuum feeding can reduce the generation of dust during the feeding process, but the existing vacuum feeding devices for V-type mixers still have the following problems: 1. The air pressure generated by the pulse backblowing is about 3kg, and the air pressure is relatively small, which not only increases the blowing time, but also reduces the vacuum degree of the vacuum feeding device and reduces the feeding speed; 2. The number of filters used is small, that is, the filtration area is small, which reduces the feeding efficiency. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] The technical problem to be solved by the utility model is how to improve the feeding efficiency of powder materials in a V-shaped mixer.
[0005] To solve the above technical problems, the utility model provides the following technical solutions: a vacuum feeding device for a V-type mixer, comprising a vacuum pump trolley, a storage bucket is arranged on the right side of the vacuum pump trolley, 16 first filters with a size of 60x400mm are evenly arranged inside the storage bucket for the first filtration of the air, a back-blowing mechanism with a pulse pressure of 4-6kg is arranged on the top of the storage bucket for quickly cleaning the dust adsorbed in the first filter, a second filter is arranged on the top of the vacuum pump trolley, a connecting pipe is arranged between the second filter and the storage bucket for the second filtration of the air, a vacuum tube is arranged on the storage bucket, a feeding tee is arranged at the other end of the vacuum tube, a feeding hose is arranged on the feeding tee for feeding, and a PCB controller is arranged on the top of the vacuum pump trolley for controlling the entire vacuum feeding device.
[0006] As a preferred solution of the vacuum feeding device for the V-type mixer described in the utility model, a recovery bucket is provided at the bottom of the storage bucket to recover the dust dropped from the first filtration.
[0007] As a preferred solution of the vacuum feeding device for the V-type mixer described in the utility model, a first clamp is provided on the top of the storage barrel, and the storage barrel is connected to the back-blowing mechanism through the first clamp, thereby realizing quick disassembly between the back-blowing mechanism and the storage barrel to facilitate cleaning of the storage barrel.
[0008] As a preferred solution of the vacuum feeding device for the V-type mixer described in the utility model, the feeding three-way pipe includes a feeding pipe, a second clamp, a three-way valve body, a clamp and a third clamp, the top end of the three-way valve body is connected to the feeding pipe through the second clamp, the bottom end of the three-way valve body is provided with a clamp, and the three-way valve body is connected to the clamp through the third clamp, thereby realizing the rapid disassembly and assembly of the feeding three-way pipe.
[0009] As a preferred solution of the vacuum feeding device for the V-type mixer described in the utility model, a first sealing ring is arranged between the feed pipe and the three-way valve body to improve the sealing between the feed pipe and the three-way valve body, and a second sealing ring is arranged between the three-way valve body and the clamp to improve the sealing between the three-way valve body and the clamp.
[0010] As a preferred solution of the vacuum feeding device for the V-type mixer described in the utility model, the first filter and the second filter are made of 316 stainless steel. By sintering the first filter and the second filter, they can not only be sterilized at high temperature but also can be used permanently.
[0011] Beneficial effects: By increasing the number and size of the first filter, the filtration area is increased, the feeding speed is accelerated, and thus the feeding efficiency is improved. At the same time, by increasing the pulse pressure of the back-blowing mechanism, the pressure is instantly increased, so that the dust adsorbed by the filter falls off quickly, which not only speeds up the feeding speed, but also shortens the purge time and improves the vacuum degree of the vacuum feeding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0013] Figure 1 It is a schematic diagram of the overall structure of a vacuum feeding device for a V-type mixer.
[0014] Figure 2 The figure is a schematic diagram of the position structure of the first filter of the vacuum feeding device for the V-type mixer.
[0015] Figure 3 It is a schematic diagram of the structure of the feeding tee pipe of the vacuum feeding device for the V-type mixer.
[0016] Figure 4 This is a schematic diagram of the feeding status of a V-type mixer.
[0017] Figure 5 This is a schematic diagram of the working status of the V-type mixer.
[0018] In the figure: 1. Vacuum pump trolley; 2. Storage barrel; 3. First filter; 4. Back-blowing mechanism; 5. Second filter; 6. Connecting pipe; 7. Vacuum tube; 8. Feed tee pipe; 81. Feed pipe; 82. Second clamp; 83. Three-way valve body; 84. Clamp; 85. Third clamp; 86. First sealing ring; 87. Second sealing ring; 9. Feed hose; 10. PCB controller; 11. Recovery barrel; 12. First clamp; 13. V-type mixer; 14. Barrel; 15. Blind plate. DETAILED DESCRIPTION
[0019] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0022] Example
[0023] Reference Figures 1 to 5The present embodiment provides a vacuum feeding device for a V-type mixer 13, comprising a vacuum pump trolley 1, a storage barrel 2 is arranged on the right side of the vacuum pump trolley 1, 16 first filters 3 with a size of 60x400mm are evenly arranged inside the storage barrel 2 for the first filtration of the air, a back-blowing mechanism 4 with a pulse pressure of 4-6kg is arranged on the top of the storage barrel 2 for quickly cleaning the dust adsorbed in the first filter 3, a second filter 5 is arranged on the top of the vacuum pump trolley 1, a connecting pipe 6 is arranged between the second filter 5 and the storage barrel 2 for the second filtration of the air, a vacuum tube 7 is arranged on the storage barrel 2, a feeding tee 8 is arranged at the other end of the vacuum tube 7, a feeding hose 9 is arranged on the feeding tee 8 for feeding, and a PCB controller 10 is arranged on the top of the vacuum pump trolley 1 for controlling the entire vacuum feeding device.
[0024] The vacuum pump trolley 1 has a built-in vacuum pump (not shown in the figure) and is placed next to the V-shaped mixer 13. A storage barrel 2 is installed on the right side of the vacuum pump trolley 1 through a fixing rod. A first filter 3 is installed inside the storage barrel 2. In this embodiment, the original number of 12 filters with a size of 60x300mm is replaced with the following Figure 2 The number shown is 16, and the first filter 3 with a size of 60x400mm is used to increase the filtering area, thereby speeding up the feeding speed. The first filter 3 can be used to filter the air extracted from the V-shaped mixer 13 for the first time. A back-blowing mechanism 4 is installed on the top of the storage barrel 2. In this embodiment, the original pulse pressure of about 3kg is replaced by a pulse pressure of 4-6kg to achieve an instantaneous pressure increase, so that the dust adsorbed by the filter falls off quickly, that is, the effect of quickly cleaning the dust adsorbed in the first filter 3 is achieved, and the feeding speed is further accelerated. A second filter 5 is installed on the top of the vacuum pump trolley 1, and one end of the second filter 5 is connected to the vacuum pump inside the vacuum pump trolley 1, and the other end of the second filter 5 is installed with a connecting pipe 6, and the other end of the connecting pipe 6 is connected to the air outlet of the storage barrel 2. Then, the dust-containing air is filtered by the first filter 3 in the storage barrel 2 and then enters the second filter 5 through the connecting pipe 6, thereby realizing a second filtration of the air to discharge clean air and achieve the effect of dust-free feeding. A vacuum tube 7 is installed at the air inlet of the storage barrel 2, and the other end of the vacuum tube 7 is connected to the vacuum port of the feeding tee 8. The vacuum port of the feeding tee 8 is connected to the interior of the V-type mixer 13. The air in the V-type mixer 13 is extracted through the vacuum tube 7 to make the interior of the V-type mixer 13 in a negative pressure state, thereby realizing the effect of automatic feeding. A feeding hose 9 is installed at the feeding port of the feeding tee 8, and the other end of the feeding hose 9 is inserted into the barrel 14 for feeding. A PCB controller 10 is installed on the top of the vacuum pump trolley 1 for controlling the entire vacuum feeding device.
[0025] Furthermore, in this embodiment, a recovery bucket 11 is installed at the bottom of the storage bucket 2 to facilitate the recovery of dust dropped from the first filtration.
[0026] Furthermore, in this embodiment, a first clamp 12 is installed on the top of the storage barrel 2, and the storage barrel 2 is connected to the back-blowing mechanism 4 through the first clamp 12, so as to achieve the effect of quick disassembly between the back-blowing mechanism 4 and the storage barrel 2. When the powder raw material needs to be replaced, the back-blowing mechanism 4 can be quickly removed from the storage barrel 2 to facilitate cleaning of the storage barrel 2.
[0027] Specifically, the feed three-way pipe 8 includes a feed pipe 81, a second clamp 82, a three-way valve body 83, a clamp 84 and a third clamp 85. The top of the three-way valve body 83 is connected to the feed pipe 81 through the second clamp 82, and the bottom end of the three-way valve body 83 is provided with a clamp 84, and the three-way valve body 83 is connected to the clamp 84 through the third clamp 85.
[0028] The feed three-way pipe 8 is mainly composed of a feed pipe 81, a second clamp 82, a three-way valve body 83, a clamp 84 and a third clamp 85. The top of the feed pipe 81 near the feed port is equipped with a three-way valve body 83 through the second clamp 82, so that the feed pipe 81 and the three-way valve body 83 can be quickly disassembled to facilitate the cleaning of the feed three-way pipe 8. The clamp 84 is installed at the bottom end of the three-way valve body 83 through the third clamp 85. The clamp 84 is generally fixed in advance at the feed port of the V-type mixer 13. That is, when the feed three-way pipe 8 needs to be installed, the three-way valve body 83 can be quickly installed on the clamp 84 directly through the third clamp 85 to achieve rapid disassembly and assembly of the feed three-way pipe 8 and the V-type mixer 13, thereby improving the feeding efficiency.
[0029] Furthermore, in this embodiment, a first sealing ring 86 is installed between the feed pipe 81 and the three-way valve body 83 to improve the sealing between the feed pipe 81 and the three-way valve body 83, and a second sealing ring 87 is installed between the three-way valve body 83 and the clamp 84 to improve the sealing between the three-way valve body 83 and the clamp 84.
[0030] Furthermore, in the present embodiment, the material of the first filter 3 and the second filter 5 is 316 stainless steel, so that the first filter 3 and the second filter 5 can be sintered, which can not only achieve the effect of high-temperature sterilization, but also can be used permanently without frequent replacement, thereby reducing the cost of use.
[0031] When in use, first install the feed tee 8 to the mounting clamp 84 on the V-type mixer 13 through the third clamp 85, then insert the feed hose 9 into the barrel 14, and then control the vacuum pump trolley 1 to start the vacuum through the PCB controller 10. The air in the V-type mixer 13 enters the vacuum tube 7 through the vacuum port on the feed tee 8, so that the V-type mixer 13 is in a negative pressure state, so that the powder material in the barrel 14 enters the V-type mixer 13 through the feed hose 9 and the feed tee 8. After the air enters the storage barrel 2 through the vacuum tube 7, the 16 first filters 3 with a size of 60x400mm will filter the air entering the vacuum tube 7. The air is first filtered. During this process, the back-blowing mechanism 4 will emit a pulse pressure of 4-6kg to achieve an instantaneous pressure increase, so that the dust adsorbed by the filter falls off quickly to speed up the feeding speed. After completing the first filtration, the air will enter the second filter 5 through the connecting pipe 6, and be filtered for the second time. Finally, the clean air will be discharged to achieve dust-free feeding. After completing the feeding, the staff can quickly remove the feed tee pipe 8 through the third clamp 85, and install the blind plate 15 on the clamp 84 through the third clamp 85 to achieve the blocking of the clamp 84, so that the V-type mixer 13 can work quickly.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A vacuum feeding device for a V-type mixer, characterized in that: The invention comprises a vacuum pump trolley (1), a storage barrel (2) is arranged on the right side of the vacuum pump trolley (1), 16 first filters (3) with a size of 60x400 mm are evenly arranged inside the storage barrel (2) for the first filtration of air, a back-blowing mechanism (4) with a pulse pressure of 4-6 kg is arranged on the top of the storage barrel (2) for quickly cleaning the dust adsorbed in the first filter (3), a second filter (5) is arranged on the top of the vacuum pump trolley (1), a connecting pipe (6) is arranged between the second filter (5) and the storage barrel (2) for the second filtration of air, a vacuum tube (7) is arranged on the storage barrel (2), a feeding tee (8) is arranged at the other end of the vacuum tube (7), a feeding hose (9) is arranged on the feeding tee (8) for feeding, and a PCB controller (10) is arranged on the top of the vacuum pump trolley (1) for controlling the entire vacuum feeding device.
2. The vacuum feeding device for a V-type mixer according to claim 1, characterized in that: A recovery bucket (11) is provided at the bottom of the storage bucket (2).
3. The vacuum feeding device for a V-type mixer according to claim 1, characterized in that: A first clamp (12) is provided on the top of the storage barrel (2), and the storage barrel (2) is connected to the back-blowing mechanism (4) via the first clamp (12).
4. The vacuum feeding device for a V-type mixer according to claim 1, characterized in that: The feed three-way pipe (8) comprises a feed pipe (81), a second clamp (82), a three-way valve body (83), a mounting clamp (84) and a third clamp (85); the top end of the three-way valve body (83) is connected to the feed pipe (81) via the second clamp (82); the bottom end of the three-way valve body (83) is provided with a mounting clamp (84); the three-way valve body (83) is connected to the mounting clamp (84) via the third clamp (85).
5. The vacuum feeding device for a V-type mixer according to claim 4, characterized in that: A first sealing ring (86) is provided between the feed pipe (81) and the three-way valve body (83), and a second sealing ring (87) is provided between the three-way valve body (83) and the mounting clamp (84).
6. The vacuum feeding device for a V-type mixer according to claim 1, characterized in that: The first filter (3) and the second filter (5) are made of 316 stainless steel.