Automatic gasket adding and tubing machine

Abstract

The utility model discloses an automatic gasket adding and tubing machine which comprises a machine body, a control bin and a connecting bin, the control bin is installed in the machine body, a lead screw is arranged in the control bin, the surface of the lead screw is in threaded connection with a sliding seat, a mechanical arm is arranged at the bottom of the sliding seat, the connecting bin is arranged on one side of the machine body, and the connecting bin is arranged on the other side of the machine body. And an electric push rod is installed in the connecting bin, the output end of the electric push rod is fixedly connected with a frame body, an industrial camera is installed at one end of the frame body, and the bottom of the machine body is connected with a base. The electric push rod drives the frame body to move on the guide rod, so that the detection range of the industrial camera on the frame body is enlarged, the use dead angles of the industrial camera are reduced, the detection accuracy is improved, the distance between the two groups of conveying bins and the conveying rollers can be adjusted, and adjustment is conveniently performed according to the sizes of a gasket box and a workpiece box; and the gasket box and the workpiece box can be limited, and assembly failure caused by deviation in the assembly process is avoided.

Description

Technical Field

[0001] The utility model relates to the field related to gasket assembly, in particular to an automatic gasket adding and pipe installing machine. Background Art

[0002] Gasket is a common sealing material in mechanical equipment. Its function is to fill the gap caused by uneven surface or mismatched size when connecting two metal parts to prevent liquid or gas leakage.

[0003] The existing device may have the following problems when in use: the gasket is manually inspected after assembly, which increases the assembly steps and assembly time, reduces the assembly efficiency, and the workpiece is prone to movement during assembly, which increases the difficulty of subsequent assembly. Utility Model Content

[0004] The utility model aims to provide an automatic gasket-adding pipe-installing machine to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic gasket-adding pipe-loading machine, comprising a machine body, a control chamber, and a connecting chamber, wherein the control chamber is installed inside the machine body, a screw rod is arranged inside the control chamber, a slide seat is threadedly connected to the surface of the screw rod, a mechanical arm is arranged at the bottom of the slide seat, the mechanical arm takes out the gasket in the gasket box and places it on the workpiece in the workpiece box, so that the workpiece and the gasket are assembled, a connecting chamber is provided on one side of the machine body, an electric push rod is installed inside the connecting chamber, the output end of the electric push rod is fastened to a frame, and an industrial camera is installed at one end of the frame , start the electric push rod to drive the frame to move on the guide rod, so that the industrial camera on the frame increases the detection range, and the workpiece box is detected in real time according to the industrial camera, and the detection data is uploaded to the PLC controller for processing, so as to understand the assembly status of the gasket in real time. The bottom of the body is connected to a base, and a conveying device A and a conveying device B are arranged in parallel inside the base. A gasket box is placed on the conveying device A, and a workpiece box is placed on the conveying device B. The gasket is placed in the gasket box, and the gasket box is placed on the conveying device A for transportation, and the workpiece is placed in the workpiece box, and the workpiece box is placed on the conveying device B.

[0006] In a further embodiment, a guide rod is provided inside the connection bin, and a frame is slidably connected to the guide rod to improve the stability of the frame when moving.

[0007] In a further embodiment, the conveying device A has the same structure as the conveying device B, and the conveying device B is composed of a conveying roller, a conveying belt, a conveying bin, a control motor, a ball screw, and a ball sleeve. The base is provided with a conveying roller, and the conveying belt is started to cooperate with the conveying roller to facilitate the conveying of the gasket box and the workpiece box, thereby improving the assembly efficiency. Ball screws are provided on both sides of the conveying roller, and a control motor is installed at one end of the ball screw. The upper surface of the ball screw is threadedly connected with a ball sleeve, and the ball sleeve is connected to the conveying bin, and a conveying belt is provided in the conveying bin. The control motor is started to drive the ball screw to rotate, and the ball screw cooperates with the ball sleeve to drive the top conveying bin to move left and right, so that the distance between the two groups of conveying bins and the conveying rollers can be adjusted, which is convenient for adjustment according to the size of the gasket box and the workpiece box, and the gasket box and the workpiece box can be limited to avoid offset during assembly and cause assembly failure.

[0008] In a further embodiment, a PLC controller is installed on one side of the body, and the PLC controller is communicatively connected with the rotating motor, the robotic arm, the industrial camera, and the control motor.

[0009] In a further embodiment, a notch is provided on the base, a ball sleeve is provided in the notch, and the ball sleeve moves in the notch.

[0010] In a further embodiment, a rotating motor is installed in the control compartment, and a screw rod is fastened to the output end of the rotating motor. The rotating motor is started to drive the screw rod to rotate, and the screw rod cooperates with the slide seat to drive the mechanical arm to move left and right.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. Start the electric push rod to drive the frame to move on the guide rod, so that the industrial camera on the frame increases the detection range, reduces the blind spots of the industrial camera, and improves the accuracy of detection.

[0013] 2. The distance between the two sets of conveying bins and the conveying rollers can be adjusted, which is convenient for adjustment according to the size of the gasket box and the workpiece box, and the gasket box and the workpiece box can be limited to avoid offset during assembly, resulting in assembly failure, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the connection compartment structure of the utility model;

[0017] Figure 4 It is a partial structural schematic diagram of the utility model.

[0018] In the figure: 1. Machine body; 2. Control chamber; 3. Screw; 4. Slide; 5. Robot arm; 6. Rotating motor; 7. Connecting chamber; 8. Frame; 9. Industrial camera; 10. Workpiece box; 11. Conveying device A; 12. Gasket box; 13. Base; 14. Conveying chamber; 15. Conveying roller; 16. Ball sleeve; 17. Ball screw; 18. Control motor; 19. Conveyor belt; 20. Guide rod; 21. Electric push rod; 22. PLC controller; 23. Conveying device B. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] See also Figure 1-2 The utility model provides an embodiment: an automatic gasket adding and pipe loading machine, including a machine body 1, a control compartment 2, and a connecting compartment 7. The control compartment 2 is installed inside the machine body 1, and a screw rod 3 is arranged in the control compartment 2. The surface of the screw rod 3 is threadedly connected with a slide 4, and a mechanical arm 5 is arranged at the bottom of the slide 4. A rotating motor 6 is installed in the control compartment 2, and the output end of the rotating motor 6 is fastened with the screw rod 3. Starting the rotating motor 6 drives the screw rod 3 to rotate, so that the screw rod 3 cooperates with the slide 4 to drive the mechanical arm 5 to move left and right. The mechanical arm 5 takes out the gasket in the gasket box 12 and places it on the workpiece in the workpiece box 10, so that the workpiece and the gasket are assembled.

[0021] See also Figure 1-3 A connecting bin 7 is provided on one side of the machine body 1, and an electric push rod 21 is installed inside the connecting bin 7. The output end of the electric push rod 21 is fastened to a frame 8, and an industrial camera 9 is installed at one end of the frame 8. A guide rod 20 is provided inside the connecting bin 7, and the frame 8 is slidably connected to the guide rod 20. A PLC controller 22 is installed on one side of the machine body 1. The PLC controller 22 is communicatively connected with the rotating motor 6, the mechanical arm 5, the industrial camera 9, and the control motor 18. The electric push rod 21 is started to drive the frame 8 to move on the guide rod 20, so that the industrial camera 9 on the frame 8 increases the detection range, and the workpiece box 10 is detected in real time according to the industrial camera 9, and the detection data is uploaded to the PLC controller 22 for processing, so that the assembly status of the gasket can be understood in real time and can be processed in time.

[0022] See also Figure 1 , Figure 2 , Figure 4The bottom of the machine body 1 is connected to a base 13, and a conveying device A11 and a conveying device B23 are arranged in parallel inside the base 13. A gasket box 12 is placed on the conveying device A11, and a workpiece box 10 is placed on the conveying device B23. The conveying device A11 has the same structure as the conveying device B23. The conveying device B23 consists of a conveying roller 15, a conveyor belt 19, a conveying bin 14, a control motor 18, a ball screw 17, and a ball sleeve 16. A conveying roller 15 is arranged on the base 13, and ball screws 17 are arranged on both sides of the conveying roller 15. A control motor 18 is installed at one end of the ball screw 17. A ball sleeve 16 is threadedly connected to the upper surface of 17, and a conveying bin 14 is connected to the ball sleeve 16. A conveyor belt 19 is arranged in the conveying bin 14. A slot is opened on the base 13, and a ball sleeve 16 is arranged in the slot. The start control motor 18 drives the ball screw 17 to rotate, and the ball screw 17 cooperates with the ball sleeve 16 to drive the top conveying bin 14 to move left and right, so that the distance between the two groups of conveying bins 14 and the conveying roller 15 can be adjusted, which is convenient for adjustment according to the size of the gasket box 12 and the workpiece box 10, and the gasket box 12 and the workpiece box 10 can be limited to avoid displacement during assembly, resulting in assembly failure, thereby improving practicality.

[0023] Working principle: Place the gasket in the gasket box 12, place the gasket box 12 on the conveying device A11 for conveying, place the workpiece in the workpiece box 10, place the workpiece box 10 on the conveying device B23, start the rotating motor 6 to drive the screw 3 to rotate, so that the screw 3 cooperates with the slide 4 to drive the mechanical arm 5 to move left and right, the mechanical arm 5 takes out the gasket in the gasket box 12, and places it on the workpiece in the workpiece box 10, so that the workpiece and the gasket are assembled, start the control motor 18 to drive the ball screw 17 to rotate, and the ball screw 17 cooperates with the ball sleeve 16 to drive the top conveying bin 1 4 is moved left and right, so that the distance between the two groups of conveying bins 14 and the conveying rollers 15 can be adjusted, which is convenient for adjustment according to the sizes of the gasket box 12 and the workpiece box 10. The conveyor belt 19 is started to cooperate with the conveying rollers 15 to facilitate the conveyance of the gasket box 12 and the workpiece box 10, thereby improving the assembly efficiency. The electric push rod 21 is started to drive the frame 8 to move on the guide rod 20, so that the industrial camera 9 on the frame 8 increases the detection range, and the workpiece box 10 is detected in real time according to the industrial camera 9, and the detection data is uploaded to the PLC controller 22 for processing, so as to understand the assembly status of the gasket in real time.

[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic gasket-adding pipe loading machine, comprising a machine body (1), a control chamber (2), and a connection chamber (7), characterized in that: A control compartment (2) is installed inside the machine body (1), a screw rod (3) is arranged inside the control compartment (2), a slide seat (4) is threadedly connected to the surface of the screw rod (3), a mechanical arm (5) is arranged at the bottom of the slide seat (4), a connection compartment (7) is arranged on one side of the machine body (1), an electric push rod (21) is installed inside the connection compartment (7), an output end of the electric push rod (21) is fastened to a frame (8), an industrial camera (9) is installed at one end of the frame (8), a base (13) is connected to the bottom of the machine body (1), a conveying device A (11) and a conveying device B (23) are arranged in parallel inside the base (13), a gasket box (12) is placed on the conveying device A (11), and a workpiece box (10) is placed on the conveying device B (23).

2. The automatic gasketing pipe loading machine according to claim 1, characterized in that: A guide rod (20) is provided inside the connection bin (7), and a frame (8) is slidably connected to the guide rod (20).

3. The automatic gasketing pipe loading machine according to claim 1, characterized in that: The conveying device A (11) and the conveying device B (23) have the same structure. The conveying device B (23) is composed of a conveying roller (15), a conveying belt (19), a conveying bin (14), a control motor (18), a ball screw (17), and a ball sleeve (16). The base (13) is provided with a conveying roller (15). Ball screws (17) are provided on both sides of the conveying roller (15). A control motor (18) is installed at one end of the ball screw (17). The upper surface of the ball screw (17) is threadedly connected to the ball sleeve (16). The ball sleeve (16) is connected to the conveying bin (14). The conveying bin (14) is provided with a conveying belt (19).

4. The automatic gasket-adding pipe loading machine according to claim 1, characterized in that: A PLC controller (22) is installed on one side of the machine body (1), and the PLC controller (22) is communicatively connected with the rotating motor (6), the mechanical arm (5), the industrial camera (9), and the control motor (18).

5. The automatic gasket-adding pipe loading machine according to claim 1, characterized in that: The base (13) is provided with a notch, and a ball sliding sleeve (16) is arranged in the notch.

6. The automatic gasket-adding pipe loading machine according to claim 1, characterized in that: A rotating motor (6) is installed in the control compartment (2), and a lead screw (3) is fixedly connected to the output end of the rotating motor (6).

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