Machining and positioning tool for air supply grille profile
By designing a conveying style grid profile machine-positioning tooling including sliding positioning blocks and pressing plates, the problem of inconvenient positioning and easy to hit the knife during the machining of the air outlet is solved, and an efficient and safe processing process is achieved.
Patent Information
- Application Number
- CN202421512802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, for different sizes of conveying grating profiles, the positioning of the air vents is inconvenient during machining, and it is easy to hit the knife during the machine air vent, resulting in processing accidents.
A style-sending grating profile machine-positioning tooling is designed, including a tooling body, which includes a tooling base plate, a sliding positioning block and a pressing plate. There are short protrusions on the sliding positioning blocks. The distance between the two adjacent short protrusions matches the length and size of the air outlet on the feeding style grid profile. The pressure plate is used to separate the air outlets and is fixed to the machine tool to ensure the consistency of the air outlet depth.
This positioning tool can be used for different sizes of conveying grating profiles, which improves processing utilization, reduces the frequency of changing tooling, improves work efficiency, and reduces the risk of knife collision accidents.
Smart Images

Figure CN222754941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a positioning tool, in particular to a machined positioning tool for air supply grille profiles. Background Art
[0002] The rail vehicle air supply grille profile is an important component in the subway car. In order to prevent debris from entering the car, improve the air quality in the car and increase the comfort level, some air vents are generally opened on the back of the air supply grille profile. Most of these air vents are of the same size, and the spacing between adjacent air vents is the same. They are evenly distributed according to the overall length of the rail vehicle, such as Figure 1 Air supply grille profile shown.
[0003] Therefore, for air supply grille profiles of different lengths, while ensuring that the air outlet sizes on the air supply grille profiles of different lengths are the same and the spacing between adjacent air outlets is the same, the sizes of the first and last air outlets on the air supply grille profiles of different lengths from the ends of the corresponding air supply grille profiles are also different. If one positioning tool is used, only air supply grille profiles of corresponding sizes can be processed, resulting in low utilization rate; if multiple positioning tools are used, the tools must be replaced frequently, reducing work efficiency.
[0004] Moreover, the distance between adjacent air outlets on each air supply grille profile is relatively close. During the machining of air outlets, in order to ensure that the depth of the air outlets is consistent and that the workpiece does not deform during processing, a pressure plate must be set between adjacent air outlets. If the pressure plate is not tightened in the right position, it is easy to collide with the tool and cause a processing accident. Utility Model Content
[0005] The technical problem to be solved by the utility model is that in the prior art, for air supply grille profiles of different sizes, it is inconvenient to position the air outlet during machining, and it is easy to collide with the cutter during the machining process of the air outlet, resulting in machining accidents.
[0006] In order to solve the above technical problems, a technical solution provided by the utility model is:
[0007] A machine-mounted positioning tool for an air supply grille profile comprises a tool body, the tool body comprises a tool base plate, a sliding positioning block and a pressure plate, the upper end surface of the tool base plate is provided with a placement groove and a sliding groove, the air supply grille profile is placed in the placement groove, the sliding positioning block is provided in the sliding groove, short protrusions are evenly distributed on the sliding positioning block, the distance between two adjacent short protrusions matches the length dimension of the air outlet on the air supply grille profile, one end of the pressure plate is arranged at a position between two air outlets on the air supply grille profile, and the other end extends out of the edge of the tool base plate after corresponding to the short protrusions on the sliding positioning block up and down, a support block is arranged below one end of the pressure plate extending out of the edge of the tool base plate, the support block is arranged on a machine tool, and a bolt is arranged on the pressure plate extending out of the edge of the tool base plate, and the other end of the bolt is fixed to the machine tool.
[0008] Furthermore, the inner bottom surface of the placement groove is an inclined surface, and the inclination angle matches the inclination angle of the lower end surface of the air supply grille profile to be processed. After the air supply grille profile is placed in the placement groove, the upper end surface of the air supply grille profile is horizontal.
[0009] Furthermore, a long protrusion is arranged in the middle position of the sliding groove, the short protrusion is arranged on the upper end surface of the sliding positioning block, and a long groove is arranged in the middle position of the lower end surface of the sliding positioning block. The size of the long groove matches the size of the long protrusion, the long protrusion can be arranged in the long groove, and the sliding positioning block can move freely in the sliding groove.
[0010] Furthermore, the pressing plate includes a pressing end and a fixed end, the pressing end and the fixed end are an integrated structure, the width of the pressing end is not greater than the distance between two adjacent air outlets on the air supply grille profile, the pressing end is arranged at a position between the two air outlets on the air supply grille profile, the fixed end extends out of the edge of the tooling base plate and is arranged on the support block, an adjustable fixing hole is arranged on the fixed end, and the bolt is arranged in the adjustable fixing hole between the support block and the tooling base plate.
[0011] Furthermore, the head end of the bolt is placed in the T-slot on the machine tool, and the tail end passes through the adjustable fixing hole from bottom to top and is fixed using a gasket and a nut.
[0012] The beneficial effects of the utility model are:
[0013] 1. The sliding positioning block in the utility model can move freely in the sliding groove, and the distance between two adjacent short protrusions on the sliding positioning block matches the length dimension of the air outlet on the air supply grille profile. For air supply grille profiles with different end dimensions, it is only necessary to make the first short protrusion on the left end of the sliding positioning block correspond to the position between the first and second air outlets to be processed from the left on the corresponding air supply grille profile. In this way, the position on the air supply grille profile corresponding to each two adjacent short protrusions on the sliding positioning block is the position where the air outlet needs to be opened, and there is no need to consider the size of the distance between the first and last air outlets on the air supply grille profile and the end of the corresponding air supply grille profile. It can be applicable to air supply grille profiles of different sizes, has high utilization rate, does not need to frequently replace positioning tooling, and improves work efficiency.
[0014] 2. In the utility model, every two air outlets on the air supply grille profile are separated by a pressure plate, so that when multiple air outlets are machined at the same time, it is not easy to collide with the cutter and a processing accident is not easy to occur; in addition, the pressure plate is fixed to the machine tool with bolts, which can firmly press the air supply grille profile that needs to be machined, ensuring that the depth of the air outlet is consistent during machining and no deformation occurs.
[0015] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only two of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is the structural diagram of this tooling;
[0018] Figure 2 for Figure 1 Schematic diagram of the structure in the middle A direction;
[0019] Figure 3 for Figure 1 Schematic diagram of the structure of the middle tooling bottom plate;
[0020] Figure 4 for Figure 1 Structural diagram of the middle sliding positioning block;
[0021] Figure 5 for Figure 1 Schematic diagram of the structure of the medium pressure plate;
[0022] Figure 6 for Figure 1Schematic diagram of the structure of the center air supply grille profile after machining.
[0023] In the figure, 1-tooling base plate, 2-sliding positioning block, 3-pressing plate, 3-1-pressing end, 3-2-fixing end, 3-3-adjustable fixing hole, 4-placing slot, 5-sliding slot, 6-air supply grille profile, 7-long protrusion, 8-long groove, 9-short protrusion, 10-air outlet, 11-support block, 12-machine tool, 13-T-slot, 14-bolt, 15-gasket, 16-nut. DETAILED DESCRIPTION
[0024] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.
[0025] In the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0026] The names of the messages or information exchanged between multiple devices in the implementation manner of the present utility model are only used for illustrative purposes, and are not used to limit the scope of these messages or information.
[0027] Example: Figure 1-6 As shown:
[0028] A machined positioning tool for an air supply grille profile comprises a tool base plate 1, a sliding positioning block 2 and a pressing plate 3. A placement groove 4 and a sliding groove 5 are arranged on the upper end surface of the tool base plate 1. The placement groove 4 is arranged at the upper side position of the upper end surface of the tool base plate 1 along the length direction of the tool base plate 1, and the sliding groove 5 is arranged at the lower side position of the upper end surface of the tool base plate 1 along the length direction of the tool base plate 1.
[0029] The air supply grille profile 6 to be processed is placed in the placement groove 4. The inner bottom surface of the placement groove 4 is an inclined surface, and the inclination angle matches the inclination angle of the lower end surface of the air supply grille profile 6 to be processed. After the air supply grille profile 6 is placed in the placement groove 4, the upper end surface of the air supply grille profile 6 is horizontal, which is convenient for the subsequent pressing by the pressing plate 3.
[0030] A sliding positioning block 2 is arranged in the sliding groove 5, a long protrusion 7 along the length direction of the sliding groove 5 is arranged in the middle position of the sliding groove 5, and a long groove 8 along the length direction of the sliding positioning block 2 is arranged in the middle position of the lower end surface of the sliding positioning block 2. When the sliding positioning block 2 is placed in the sliding groove 5, the long protrusion 7 can be arranged in the long groove 8, and the sliding positioning block 2 can move freely in the sliding groove 5.
[0031] Short protrusions 9 are evenly distributed on the upper end surface of the sliding positioning block 2. The width of the short protrusions 9 is consistent with the spacing size between adjacent air outlets 10 on the air supply grille profile 6, and the distance between two adjacent short protrusions 9 is consistent with the length size of the air outlets 10 on the air supply grille profile 6. The sliding positioning block 2 moves freely in the sliding groove 5, and the first short protrusion 9 on the left end of the sliding positioning block 2 is aligned with the position between the first and second air outlets 10 from the left on the corresponding air supply grille profile 6 that need to be processed. In this way, the position on the air supply grille profile 6 corresponding to each two adjacent short protrusions 9 on the sliding positioning block 2 is the position where the air outlet 10 needs to be opened, and there is no need to consider the size of the first and last air outlets 10 on the air supply grille profile 6 from the end of the corresponding air supply grille profile 6. It can be applicable to air supply grille profiles 6 of different sizes, with high utilization rate, no need to frequently replace positioning tooling, and improved work efficiency.
[0032] In order to prevent tool collision accidents when machining multiple air vents 10 simultaneously, a pressing plate 3 is provided between two air vents 10 on the air supply grille profile 6 to separate two adjacent air vents 10 to be machined.
[0033] The pressing plate 3 includes a pressing end 3-1 and a fixed end 3-2. The pressing end 3-1 and the fixed end 3-2 are an integrated structure. The width of the pressing end 3-1 is smaller than the distance between two adjacent air outlets 10 on the air supply grille profile 6. The pressing end 3-1 is arranged at the center of the position between the two air outlets 10 on the air supply grille profile 6. The pressing end 3-1 extends out of the lower end of the placement slot 4 and is connected to the fixed end 3-2.
[0034] The fixed end 3-2 is extended out of the edge of the tooling base plate 1 and is set on the support block 11. The support block 11 is set on the machine tool 12. The machine tool 12 is provided with a T-slot 13. An adjustable fixing hole 3-3 is set on the fixed end 3-2. A bolt 14 is set in the adjustable fixing hole 3-3 between the support block 11 and the tooling base plate 1. The bottom of the bolt 14 corresponds to the T-slot 13 on the machine tool 12.
[0035] The head end of the bolt 14 is placed in the T-slot 13 on the machine tool 12, and the tail end passes through the adjustable fixing hole 3-3 from bottom to top and is fixed with a gasket 15 and a nut 16. The pressure plate 3 is fixed to the machine tool 12 with the bolt 14, which can firmly press the air supply grille profile 6 that needs to be machined, ensuring that the depth of the air outlet 10 is consistent during machining and no deformation occurs.
[0036] During operation, place the air supply grille profile 6 in the placement groove 4, place the sliding positioning block 2 in the sliding groove 5, determine the end size of the air supply grille profile 6, slide the sliding positioning block 2 to the correct position, so that the first short protrusion 9 on the left end of the sliding positioning block 2 corresponds to the position between the first and second air outlets 10 from the left on the corresponding air supply grille profile 6 that need to be processed, and then use the pressing plate 3 to press and fix it, so that the pressing end 3-1 on the pressing plate 3 is set at the center of the position between the two air outlets 10 on the air supply grille profile 6, and the fixed end 3-2 extends out of the edge of the tooling bottom plate 1 and is set on the support block 11, and the pressing plate 3 is fixed to the machine tool 12 with the bolts 14 in the adjustable fixing holes 3-3, so that the air supply grille profile 6 can be quickly and accurately pressed, which is convenient for processing and manufacturing.
[0037] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A machined positioning tool for air supply grille profiles, comprising a tool body, characterized in that: The tooling body comprises a tooling base plate, a sliding positioning block and a pressure plate, a placement groove and a sliding groove are arranged on the upper end surface of the tooling base plate, the air supply grille profile is placed in the placement groove, the sliding positioning block is arranged in the sliding groove, short protrusions are evenly distributed on the sliding positioning block, the distance between two adjacent short protrusions matches the length dimension of the air outlet on the air supply grille profile, one end of the pressure plate is arranged at a position between the two air outlets on the air supply grille profile, and the other end extends out of the edge of the tooling base plate after corresponding to the short protrusions on the sliding positioning block up and down, a support block is arranged below one end of the pressure plate extending out of the edge of the tooling base plate, the support block is arranged on the machine tool, and a bolt is arranged on the pressure plate extending out of the edge of the tooling base plate, and the other end of the bolt is fixed on the machine tool.
2. The air supply grille profile machining positioning tool according to claim 1 is characterized by: The inner bottom surface of the placement groove is an inclined surface, and the inclination angle matches the inclination angle of the lower end surface of the air supply grille profile to be processed. After the air supply grille profile is placed in the placement groove, the upper end surface of the air supply grille profile is horizontal.
3. The air supply grille profile machining positioning tool according to claim 2 is characterized by: A long protrusion is arranged in the middle of the sliding groove, the short protrusion is arranged on the upper end surface of the sliding positioning block, and a long groove is arranged in the middle of the lower end surface of the sliding positioning block. The size of the long groove matches the size of the long protrusion, and the sliding positioning block can move freely in the sliding groove.
4. The air supply grille profile machining positioning tool according to claim 3 is characterized by: The pressing plate includes a pressing end and a fixed end, the pressing end and the fixed end are an integrated structure, the width of the pressing end is not greater than the distance between two adjacent air outlets on the air supply grille profile, the pressing end is arranged at a position between the two air outlets on the air supply grille profile, the fixed end extends out of the edge of the tooling bottom plate and is arranged on the support block, an adjustable fixing hole is arranged on the fixed end, and the bolt is arranged in the adjustable fixing hole between the support block and the tooling bottom plate.
5. The air supply grille profile machining positioning tool according to claim 4 is characterized by: The head end of the bolt is placed in the T-slot on the machine tool, and the tail end passes through the adjustable fixing hole from bottom to top and is fixed by a gasket and a nut.
Citation Information
Cited By
Positioning, clamping and assembling equipment for grid repairing and method of positioning, clamping and assembling equipment
CN121607954A
A positioning clamping assembly device and method for grid repair.
CN121607954B