Lightweight building material processing and conveying device

By designing a lightweight building material processing and conveying device including electric flat car, U-shaped limit frame, auxiliary fixing components and clamping components, the problems of material damage, inconvenience in assembly and disassembly and insufficient degree of automation in the prior art are solved, and an efficient and automated conveying process is achieved.

CN222756499UActive Publication Date: 2025-04-15SHANDONG HUAHAN NEW BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421724060.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-15
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing lightweight building materials processing and conveying devices are prone to causing material ring damage during the transportation process, inconvenient assembly and disassembly, low working efficiency, and insufficient automation, so they require manual intervention for clamping and pushing.

Method used

A lightweight building material processing conveying device including an electric flat car, a U-shaped limit frame, an auxiliary fixing assembly and a clamping assembly is designed. The device automatically completes the clamping and conveying of lightweight materials through an electric flat car, and the auxiliary fixing assembly is used to fix and seal the material, and the clamping assembly is automatically clamped through the cylinder and the clamping plate.

Benefits of technology

It significantly reduces the probability of lightweight building materials breaking during the transportation process, improves the integrity and automation of transportation, reduces manual intervention, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a light building material processing and conveying device, and relates to the field of light building material conveying equipment, the light building material processing and conveying device comprises an electric flat carriage, the electric flat carriage is provided with a plurality of U-shaped limiting frames distributed at equal intervals and an auxiliary fixing assembly, and each U-shaped limiting frame is internally provided with a placing box which is matched with the U-shaped limiting frame in size and has the same specification as the U-shaped limiting frame; each containing box is provided with a clamping assembly used for automatically clamping and fixing different light building materials in the containing box, and the auxiliary fixing assembly is located over the multiple containing boxes. According to the device, clamping and limiting procedures of different light building materials in a plurality of containing boxes can be automatically completed without manual intervention, so that the damage probability of the light building materials in the conveying process can be remarkably reduced, and the conveying integrity is guaranteed; and meanwhile, different light building materials are sequentially conveyed to corresponding workshops for subsequent machining through the electric flat car, manual pushing and transferring are not needed, the automation degree of the device is improved, and the device is convenient, fast and efficient.
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Description

Technical Field

[0001] The utility model relates to the field of light-weight building material conveying equipment, in particular to a light-weight building material processing and conveying device. Background Art

[0002] Lightweight building materials include: lightweight bricks, environmentally friendly lightweight concrete blocks, high-performance lightweight aggregate concrete, lightweight partition boards, and lightweight wallboard materials. At present, before processing lightweight building materials, conveying equipment is needed to carry out centralized transportation of various lightweight building materials, and after transportation to the designated area, the subsequent processing links will be carried out immediately; currently, most lightweight building material processing and conveying devices on the market have fixed box cavities, so lightweight building materials will shake back and forth during transportation, which is easy to damage the materials, inconvenient to assemble and disassemble, and low work efficiency.

[0003] Announcement No. CN216034538U proposes a lightweight building material processing and conveying device, which effectively conveys lightweight materials of different specifications, solves the problem of ring damage during material transportation, and effectively improves work efficiency; however, the clamping of lightweight materials requires manual intervention to complete, and manual pushing and transferring of various lightweight building materials to designated locations one after another is required, and the degree of automation of the conveying process needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose a lightweight building material processing and conveying device.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A lightweight building material processing and conveying device comprises an electric flat car, on which are arranged a plurality of equally spaced U-shaped limit frames and auxiliary fixing components, in each of which a placement box of the same size and specification as the U-shaped limit frame is placed, and each placement box is provided with a clamping component for automatically clamping and fixing different lightweight building materials therein, and the auxiliary fixing components are located directly above the plurality of placement boxes.

[0007] The device can automatically complete the clamping and limiting process of different lightweight building materials in several placement boxes without human intervention, which can significantly reduce the probability of damage to lightweight building materials during transportation, and the integrity of transportation is guaranteed. At the same time, an electric flat car is used to successively transport different lightweight building materials to the corresponding workshop for subsequent processing, without the need for manual pushing and transfer. The degree of automation of the device is improved and it is convenient and efficient.

[0008] Furthermore, the auxiliary fixing assembly includes a mounting frame, an electric push rod and an auxiliary fixing plate. The electric flat car is provided with a mounting frame with a U-shaped main body shape, and the mounting frame is provided with an electric push rod. The electric push rod is connected to an auxiliary fixing plate located directly above a number of placement boxes.

[0009] The auxiliary fixing component in the above scheme has two functions: the first function is to realize the synchronous downward pressing and vertical fixing of several placement boxes on the electric flat cart, thereby reducing the probability of relative movement between the placement boxes and the electric flat cart during subsequent transportation and transfer; the other function is to seal the top of the lightweight building materials to reduce the probability of external impurities falling into the placement boxes. At the same time, it can also seal the high-performance lightweight aggregate concrete in the lightweight building materials to avoid dust overflow during transportation.

[0010] Furthermore, the auxiliary fixing plate is a moisture-proof plate.

[0011] Furthermore, the auxiliary fixing plate is provided with mounting grooves corresponding to the placement boxes one by one and the mounting grooves are smaller than the size of the placement boxes, a drying box is arranged in the mounting groove, and a desiccant is arranged in the drying box.

[0012] The above scheme can prevent rainwater from entering the storage box through the moisture-proof board. In addition, the desiccant can effectively reduce the moisture in the storage box, thereby reducing the probability of lightweight building materials getting damp, and the storage environment of lightweight building materials is further improved.

[0013] Furthermore, the clamping assembly includes a cylinder and a clamping plate. The placement box is provided with a cylinder and a storage groove. The retractable rod of the cylinder passes through the storage groove and is connected to the clamping plate located inside the storage groove and matched with the storage groove.

[0014] Furthermore, rubber pads are provided on the clamping plate and the inner wall of the placement box.

[0015] The clamping assembly in the above scheme can reduce the probability of collision and damage of lightweight building materials due to shaking during transportation. In addition, since rubber pads are provided on the clamping plate and the placement box, the integrity of the lightweight building materials during transportation is effectively guaranteed.

[0016] Furthermore, a tray matching the size of the U-shaped limiting frame is placed in each of the U-shaped limiting frames, a placement box is placed on the tray, and the placement box is in contact with the inner wall of the U-shaped limiting frame.

[0017] The above scheme can facilitate the transfer process of the placement box to the electric flat car after the lightweight building materials are placed by adding a pallet. At the same time, the subsequent unloading is also quick and labor-saving. The loading and unloading can be completed by forklifts, reducing the labor intensity of manual handling operations.

[0018] Furthermore, a voice prompter is provided on the electric flat car.

[0019] In the above scheme, when the electric flat car drives to a pre-set transport workshop, the voice prompter will issue a voice prompt, and the staff in the workshop can then operate the forklift to unload the lightweight building materials in time, reducing the problem of untimely unloading due to negligence of the staff.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] Compared with the existing technology, the device can automatically complete the clamping and limiting process of different lightweight building materials in several placement boxes without human intervention, which can significantly reduce the probability of damage to lightweight building materials during transportation, and the integrity of transportation is guaranteed. At the same time, electric flat cars are used to transport different lightweight building materials to corresponding workshops for subsequent processing. There is no need for manual pushing and transfer. The degree of automation of the device is improved and it is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the clamping plate installation;

[0024] Figure 3 This is a schematic diagram of the bottom of the auxiliary fixing plate;

[0025] Reference numerals:

[0026] 1. Electric flat car; 11. Mounting frame; 12. U-shaped limit frame; 2. Placement box; 21. Cylinder; 22. Storage slot; 23. Clamping plate; 24. Rubber pad; 31. Electric push rod; 32. Auxiliary fixing plate; 33. Mounting slot; 4. Pallet. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0028] like Figures 1 to 3As shown, a lightweight building material processing and conveying device includes an electric flat cart 1, on which are provided a plurality of equally spaced U-shaped limit frames 12 and auxiliary fixing components, in each U-shaped limit frame 12 there is placed a placement box 2 of the same size and specification as that of the U-shaped limit frame, and each placement box 2 is provided with a clamping component for automatically clamping and fixing different lightweight building materials therein, and the auxiliary fixing components are located directly above the plurality of placement boxes 2.

[0029] Specifically, Figure 1 As shown, the auxiliary fixing assembly includes a mounting frame 11, an electric push rod 31 and an auxiliary fixing plate 32. The electric flat car 1 is provided with a mounting frame 11 with a U-shaped main body shape, and the mounting frame 11 is provided with an electric push rod 31. The electric push rod 31 is connected to the auxiliary fixing plate 32 located directly above a number of placement boxes 2.

[0030] Specifically, Figure 1 and Figure 2 As shown, the clamping assembly includes a cylinder 21 and a clamping plate 23. The placement box 2 is provided with the cylinder 21 and a receiving groove 22. The retracting rod of the cylinder 21 passes through the receiving groove 22 and is connected to the clamping plate 23 which is inside the receiving groove 22 and matches therewith.

[0031] Further optimization of the above embodiment scheme, such as Figure 2 As shown, the clamping plate 23 and the inner wall of the placement box 2 are both provided with rubber pads 24; the rubber pads 24 on the inner wall of the placement box 2 are not shown in the figure.

[0032] It should be noted that the electric flat car 1, the electric push rod 31 and the cylinder 21 are all electrically connected to the controller, which is not shown in the figure.

[0033] The workflow of this utility model:

[0034] First, different lightweight building materials are neatly placed in different placement boxes 2, and then several placement boxes 2 are placed in the U-shaped limit frame 12 in turn to limit the horizontal position. When the horizontal position of the placement box 2 is limited, the controller controls the electric push rod 31 to work and drive the auxiliary fixing plate 32 to move down and contact the several placement boxes 2;

[0035] The auxiliary fixing component has two functions: the first function is to realize the synchronous downward pressing and vertical fixing of several placement boxes 2 on the electric flat car 1, thereby reducing the probability of relative movement between the placement boxes 2 and the electric flat car 1 during the subsequent transportation and transfer process; the other function is to block the top of the lightweight building materials to reduce the probability of external impurities falling into the placement box 2. At the same time, it can also block the high-performance lightweight aggregate concrete in the lightweight building materials to avoid dust overflow during transportation. When the vertical position is fixed, the cylinder 21 on the placement box 2 works to double-position the lightweight building materials inside the placement box 2. The placement is limited (it should be noted that the placement box 2 storing high-performance lightweight aggregate concrete does not need internal clamping, and only the upper part needs to be blocked). At this time, the probability of collision and damage caused by shaking of lightweight building materials during transportation can be reduced. Since the clamping plate 23 and the placement box 2 are both provided with rubber pads 24, the integrity of the lightweight building materials during transportation is effectively guaranteed. Then the electric flat car 1 travels to the processing workshop area of ​​different lightweight building materials according to the route pre-set in the controller. When different lightweight building materials are automatically transported to the processing area one after another, the electric flat car 1 will stop working briefly to complete the unloading of the placement box 2.

[0036] Compared with the prior art, the present device can automatically complete the clamping and limiting process of different lightweight building materials in a number of placement boxes 2 without human intervention, which can significantly reduce the probability of damage to lightweight building materials during transportation, and the integrity of transportation is guaranteed. At the same time, an electric flat car 1 is used to successively transport different lightweight building materials to the corresponding workshop for subsequent processing, without the need for manual pushing and transfer. The degree of automation of the device is improved, and it is convenient and efficient.

[0037] In some embodiments, Figure 3 As shown, the auxiliary fixing plate 32 adopts a moisture-proof plate and is provided with an installation groove 33 corresponding to the placement box 2 one by one, and the installation groove 33 is smaller than the size of the placement box 2. A drying box is arranged in the installation groove 33, and a desiccant is arranged in the drying box. The drying box is not shown in the figure, and the desiccant can be activated carbon or lime. This embodiment can prevent rainwater from entering the placement box 2 through the moisture-proof plate, and can effectively reduce the moisture in the placement box 2 through the desiccant, thereby reducing the probability of lightweight building materials getting damp, and the storage environment of lightweight building materials is further improved.

[0038] In other embodiments, Figure 1As shown, a pallet 4 matching its size is placed in each U-shaped limit frame 12, and a placement box 2 is placed on the pallet 4 and the placement box 2 is in contact with the inner wall of the U-shaped limit frame 12; this embodiment can facilitate the transfer process of the placement box 2 to the electric flat car 1 after placing the lightweight building materials by adding the pallet 4, and the subsequent unloading is also quick and labor-saving, and the loading and unloading can be completed by a forklift, reducing the labor intensity of manual handling operations.

[0039] In other embodiments, a voice prompter is provided on the electric flat cart 1, which is not shown in the figure and belongs to the prior art without improvement. It is electrically connected to the controller. In this embodiment, when the electric flat cart travels to a pre-set workshop to be transported, the voice prompter can immediately issue a voice prompt, and then the staff in the workshop can promptly operate the forklift to unload the lightweight building materials, thereby reducing the problem of untimely unloading due to negligence of the staff.

[0040] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A lightweight building material processing and conveying device, characterized in that: The electric flat cart (1) is provided with a plurality of equally spaced U-shaped limit frames (12) and auxiliary fixing components, each of which has a placement box (2) of the same size and specification as the U-shaped limit frame (12) placed therein, each of which has a clamping component for automatically clamping and fixing different lightweight building materials therein, and the auxiliary fixing components are located directly above the plurality of placement boxes (2).

2. A lightweight building material processing and conveying device according to claim 1, characterized in that: The auxiliary fixing assembly comprises a mounting frame (11), an electric push rod (31) and an auxiliary fixing plate (32); the electric flat car (1) is provided with a mounting frame (11) whose main body is in a U-shape; the mounting frame (11) is provided with an electric push rod (31); the electric push rod (31) is connected to an auxiliary fixing plate (32) located directly above a plurality of placement boxes (2).

3. A lightweight building material processing and conveying device according to claim 2, characterized in that: The auxiliary fixing plate (32) is a moisture-proof plate.

4. A lightweight building material processing and conveying device according to claim 3, characterized in that: The auxiliary fixing plate (32) is provided with a mounting groove (33) corresponding to the placement box (2) one by one, and the mounting groove (33) is smaller than the size of the placement box (2). A drying box is arranged in the mounting groove (33), and a desiccant is arranged in the drying box.

5. The lightweight building material processing and conveying device according to claim 1, characterized in that: The clamping assembly comprises a cylinder (21) and a clamping plate (23). The placement box (2) is provided with the cylinder (21) and a storage groove (22). The retracting rod of the cylinder (21) passes through the storage groove (22) and is connected to the clamping plate (23) located inside the storage groove (22) and matched therewith.

6. A lightweight building material processing and conveying device according to claim 5, characterized in that: The clamping plate (23) and the inner wall of the placement box (2) are both provided with rubber pads (24).

7. The lightweight building material processing and conveying device according to claim 1, characterized in that: A tray (4) matching the size of each U-shaped limiting frame (12) is placed in the inside, and a placement box (2) is placed on the tray (4), and the placement box (2) is in contact with the inner wall of the U-shaped limiting frame (12).

8. The lightweight building material processing and conveying device according to claim 1, characterized in that: The electric flat car (1) is provided with a voice prompter.