Replacement structure of scraper chain plate

By designing the replacement structure of the chain plate of the scraper machine, the single-person quick alignment and fixing of the chain plate is achieved by using the clamping components and clamping components, the problem of troublesome chain plate replacement operation in the existing technology is solved and the replacement efficiency is improved.

CN222757297UActive Publication Date: 2025-04-15YANCHENG HONGYAO MACHINERY CO LTD
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Patent Information

Application Number
CN202421584049.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The chain plates of existing scraper machines have a lot of wear and need to be replaced frequently in daily use. Since the chain plates are heavier, it is usually necessary for two people to cooperate to complete the replacement operation, which is troublesome.

Method used

An alternative structure for scraper chain plate is designed, including chain body, connecting plate, fastening bolts, chain plate, placement plate, transmission box, support plate, clamping assembly and clamping assembly. Through the design of the clamping assembly and clamping assembly, the chain plate is quickly aligned and fixed in a single person, avoiding the shaking of the chain plate when the bolt is tightened.

Benefits of technology

It realizes quick replacement and fixing of chain boards for single person, reducing operational complexity and time, and improving replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a replacement structure for a chain plate of a scraper machine, which belongs to the technical field of scraper machines, and aims to solve the problem that the operation is troublesome as a threaded hole of the chain plate can be aligned with a threaded hole of a chain connecting plate only when the chain plate of the existing scraper machine is replaced by matching of two persons. The multiple connecting plates are fixedly connected to the inner side of the chain body in a dispersed mode. The plurality of chain plates are fixedly connected with the plurality of connecting plates through fastening bolts; the two bearing plates are fixedly connected to the front face and the rear face of the containing plate correspondingly. The two groups of clamping assemblies are respectively arranged on the upper surfaces of the two bearing plates; and the clamping assembly is arranged below the placing plate and above the two bearing plates. According to the utility model, the threaded hole in the chain plate can be conveniently aligned with the threaded holes in the two connecting plates, so that the chain plate can be replaced by a single person, and the operation is easier.
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Description

Technical Field

[0001] The utility model belongs to the technical field of scraper machines, and more specifically, particularly relates to a replacement structure for a chain plate of a scraper machine. Background Art

[0002] A scraper conveyor is a continuous transport device that uses a moving chain to convey bulk materials in a closed rectangular cross-section housing. It is widely used in industries and sectors such as coal, mining, grain and oil, food, and feed. Existing scrapers generally consist of a support frame, a drive mechanism, a chain, and a chain plate.

[0003] Based on the above, the chain plate of the scraper conveyor is in direct contact with the material in daily use and is greatly worn, so it often needs to be replaced. However, the chain plates of scraper conveyors used in coal, mining and other industries are mostly heavy, and usually require two people to cooperate when replacing them. One person picks up the chain plate, and the other person directs to continuously adjust the position of the chain plate. Only after the threaded holes of the chain plate and the threaded holes of the chain connecting plate are aligned can they be fixed with fastening bolts, which is more troublesome to operate. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a replacement structure for the chain of a scraper conveyor, so as to solve the problem that the chain of the existing scraper conveyor is in direct contact with the material in daily use and is greatly worn, so it is often necessary to replace it. However, the chain of the scraper conveyor used in the coal, mining and other industries is mostly heavy, and it usually requires two people to cooperate when replacing it. One person picks up the chain plate, and the other person directs to continuously adjust the position of the chain plate. Only after the threaded holes of the chain plate and the threaded holes of the chain connecting plate are aligned can they be fixed with fastening bolts, which is a relatively troublesome operation.

[0005] The purpose and effect of the replacement structure of the scraper chain plate of the utility model are achieved by the following specific technical means:

[0006] A replacement structure for a scraper chain plate, comprising a chain body;

[0007] A connecting plate, wherein a plurality of connecting plates are provided, and the plurality of connecting plates are dispersedly fixedly connected to the inner side of the chain body;

[0008] A fastening bolt, wherein a plurality of fastening bolts are provided, and the plurality of fastening bolts are respectively fixedly connected inside the plurality of connecting plates;

[0009] Chain plates, wherein the chain plates are provided in multiple pieces, and the multiple chain plates are fixedly connected to the multiple connecting plates by fastening bolts;

[0010] A placing plate, wherein the placing plate is arranged below the chain plate;

[0011] A first transmission box, wherein the first transmission box is fixedly connected under the placement plate;

[0012] A supporting plate, wherein two supporting plates are provided, and the two supporting plates are respectively fixedly connected to the front and rear surfaces of the placement plate;

[0013] A second transmission box, wherein two second transmission boxes are provided, and the two second transmission boxes are respectively fixedly connected under the two supporting plates;

[0014] A clamping assembly, wherein two groups of the clamping assembly are provided, and the two groups of the clamping assembly are respectively provided on two supporting plates;

[0015] The clamping assembly is arranged below the placement plate and above the two supporting plates.

[0016] Furthermore, the clamping assembly includes:

[0017] A pulling plate, the pulling plate is slidably connected to the left side of the inner side of the supporting plate;

[0018] A limit block, the limit block is fixedly connected to the right end of the pulling plate;

[0019] A fixing plate is fixedly connected to the supporting plate.

[0020] Furthermore, the clamping assembly also includes:

[0021] A connecting spring, wherein the inner and outer ends of the connecting spring are respectively fixedly connected to the pulling plate and the fixing plate;

[0022] A square block is fixedly connected to the left side of the connecting plate.

[0023] Furthermore, the clamping assembly includes:

[0024] A knob, the knob being rotatably connected to the left side of the first transmission box;

[0025] A transmission worm, the transmission worm is coaxially fixedly connected to the left end of the knob;

[0026] A first transmission shaft, wherein the front and rear ends of the first transmission shaft are rotatably connected to the inside of two second transmission boxes respectively;

[0027] A transmission worm wheel is coaxially fixedly connected to the outside of the first transmission shaft, and the transmission worm wheel is meshed with the transmission worm.

[0028] Furthermore, the clamping assembly also includes:

[0029] A driving bevel gear, wherein two driving bevel gears are provided, and the two driving bevel gears are coaxially fixedly connected to the front and rear ends of the first transmission shaft respectively;

[0030] A transmission screw, wherein two transmission screws are provided, and the two transmission screws are rotatably connected to the inside of two second transmission boxes respectively, and the threads on the surfaces of the two transmission screws are arranged oppositely;

[0031] The driven bevel gear is provided with two pieces, and the two pieces of the driven bevel gear are respectively coaxially fixedly connected to the right end portions of the two transmission screws, and the two pieces of the driven bevel gear are respectively meshed with the two driving bevel gears.

[0032] Furthermore, the clamping assembly also includes:

[0033] Slide blocks, wherein two slide blocks are provided, and the two slide blocks are respectively slidably connected inside the two support plates, and the two slide blocks are respectively threadedly connected to the two transmission screws;

[0034] The propulsion plate is provided with two pieces, and the two propulsion plates are respectively fixedly connected to the two sliding blocks.

[0035] Compared with the prior art, the utility model has the following beneficial effects:

[0036] First, use two fingers to pinch the pulling plate and the fixed plate respectively, press the right side of the fixed plate against the left side of the connecting plate, and the top of the supporting plate against the bottom of the connecting plate. Loosen the pulling plate and the fixed plate, insert the limit block into the square block, and the two supporting plates and the two connecting plates are fixed. By placing the new chain plate on the placing plate and the two supporting plates and then moving them left and right, the threaded holes in the chain plate and the threaded holes in the two connecting plates can be aligned. The operation can be completed by one person.

[0037] Secondly, by turning the knob to drive the two push plates to move to the left at the same time, the new chain plate can be temporarily clamped between the two push plates and the two connecting plates, which can effectively prevent the chain plate from shaking and skewing when the fastening bolts are subsequently tightened, making it easier and more convenient to tighten the fastening bolts.

[0038] The utility model can conveniently align the threaded holes in the chain plate with the threaded holes in the two connecting plates, so that one person can complete the replacement of the chain plate. By temporarily clamping the chain plate between the two pushing plates and the two connecting plates, it can avoid that the chain plate shakes when the fastening bolts are tightened, and the replacement operation of the chain plate is easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0040] Figure 2 It is a schematic diagram of the chain plate structure of the utility model.

[0041] Figure 3 It is a schematic diagram of the placement plate structure of the utility model.

[0042] Figure 4 It is a structural schematic diagram of a supporting plate of the utility model.

[0043] Figure 5 It is a schematic diagram of the pull plate structure of the utility model.

[0044] Figure 6 It is a structural schematic diagram of a propulsion plate of the utility model.

[0045] Figure 7 It is a schematic diagram of the first transmission shaft structure of the utility model.

[0046] Figure 8 It is a schematic diagram of the knob structure of the utility model.

[0047] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0048] 1. Chain body; 101. Connecting plate; 2. Fastening bolts; 3. Chain plate; 4. Placement plate; 401. First transmission box; 5. Supporting plate; 501. Second transmission box; 6. Pulling plate; 601. Limiting block; 7. Fixing plate; 8. Connecting spring; 9. Square block; 10. Knob; 1001. Transmission worm; 11. First transmission shaft; 1101. Transmission worm wheel; 1102. Active bevel gear; 12. Transmission screw; 1201. Driven bevel gear; 13. Slider; 1301. Push plate. DETAILED DESCRIPTION

[0049] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention. Embodiment 1:

[0050] As attached Figure 1 To Attachment Figure 8 As shown:

[0051] The utility model provides a replacement structure for a scraper chain plate, comprising a chain body 1;

[0052] A connecting plate 101, wherein a plurality of connecting plates 101 are provided, and the plurality of connecting plates 101 are dispersedly fixedly connected to the inner side of the chain body 1;

[0053] A fastening bolt 2, wherein a plurality of fastening bolts 2 are provided, and the plurality of fastening bolts 2 are respectively fixedly connected inside the plurality of connecting plates 101;

[0054] Chain plates 3, where multiple chain plates 3 are provided, and multiple chain plates 3 are fixedly connected to multiple connecting plates 101 by fastening bolts 2;

[0055] A placing plate 4 is arranged below the chain plate 3;

[0056] A first transmission box 401, which is fixedly connected under the placement plate 4;

[0057] A supporting plate 5, wherein two supporting plates 5 are provided, and the two supporting plates 5 are respectively fixedly connected to the front and rear surfaces of the placement plate 4;

[0058] A second transmission box 501, wherein two second transmission boxes 501 are provided, and the two second transmission boxes 501 are respectively fixedly connected under the two supporting plates 5;

[0059] The clamping assembly is provided in two groups, and the two groups of clamping assemblies are respectively arranged on two supporting plates 5.

[0060] The card connection components include:

[0061] A pulling plate 6 is slidably connected to the left side of the supporting plate 5;

[0062] A limit block 601, which is fixedly connected to the right end of the pulling plate 6;

[0063] The fixing plate 7 is fixedly connected to the supporting plate 5, and its function is that by pinching the pulling plate 6 and the fixing plate 7 with two fingers respectively, the pulling plate 6 and the limiting block 601 can be driven to move outward.

[0064] The card connection assembly also includes:

[0065] A connecting spring 8, wherein the inner and outer ends of the connecting spring 8 are respectively fixedly connected to the pulling plate 6 and the fixing plate 7;

[0066] The square block 9 is fixedly connected to the left side of the connecting plate 101 , which has the effect of loosening the pulling plate 6 and the fixing plate 7 . Under the action of the connecting spring 8 , the pulling plate 6 and the limit block 601 move inward, and the limit block 601 is inserted into the inside of the square block 9 .

[0067] The specific usage and function of this embodiment are as follows:

[0068] When the chain plate 3 needs to be replaced, first remove the two fastening bolts 2, separate the old chain plate 3 and the two connecting plates 101, then put the placement plate 4 and the two supporting plates 5 under the connecting plate 101, and then pinch the pulling plate 6 and the fixing plate 7 with two fingers respectively, drive the pulling plate 6 and the limit block 601 to move outward, press the right side of the fixing plate 7 against the left side of the connecting plate 101, and press the upper side of the supporting plate 5 against the lower side of the connecting plate 101, loosen the pulling plate 6 and the fixing plate 7, and under the action of the connecting spring 8, the pulling plate 6 and the limit block 601 move inward, and the limit block 601 is inserted into the square block 9 to fix the two supporting plates 5 and the two connecting plates 101. Then, a new chain plate 3 is taken out and the bottom of the new chain plate 3 is placed on the placement plate 4 and the two supporting plates 5. Only left and right horizontal movement can easily align the threaded holes in the chain plate 3 with the threaded holes in the two connecting plates 101, so as to facilitate the installation and tightening of new fastening bolts 2. After the fastening bolts 2 are installed, pinch the pulling plate 6 and the fixing plate 7 with two fingers again to disengage the limit block 601 and the square block 9, and then the placement plate 4 and the two supporting plates 5 can be easily taken out. Embodiment 2:

[0069] Based on the first embodiment, as shown in the attached Figure 1 To Attachment Figure 8 As shown, a clamping assembly is also included, which is arranged below the placement plate 4 and above the two supporting plates 5.

[0070] The clamping assembly includes:

[0071] Knob 10, which is rotatably connected to the left side of the first transmission box 401;

[0072] A transmission worm 1001, which is coaxially fixedly connected to the left end of the knob 10;

[0073] A first transmission shaft 11, wherein the front and rear ends of the first transmission shaft 11 are rotatably connected to the inside of two second transmission boxes 501;

[0074] The transmission worm wheel 1101 is coaxially fixedly connected to the outside of the first transmission shaft 11, and the transmission worm wheel 1101 is meshed with the transmission worm 1001. The effect is that when the knob 10 is turned, the worm gear transmission mechanism formed by the meshing of the transmission worm wheel 1101 and the transmission worm 1001 drives the first transmission shaft 11 to rotate.

[0075] The clamping assembly also includes:

[0076] A driving bevel gear 1102, wherein two driving bevel gears 1102 are provided, and the two driving bevel gears 1102 are coaxially fixedly connected to the front and rear ends of the first transmission shaft 11 respectively;

[0077] A transmission screw 12, wherein two transmission screws 12 are provided, and the two transmission screws 12 are rotatably connected to the inside of two second transmission boxes 501, respectively, and the threads on the surfaces of the two transmission screws 12 are arranged oppositely;

[0078] The driven bevel gear 1201 includes two driven bevel gears 1201, which are coaxially fixedly connected to the right ends of the two transmission screws 12, and the two driven bevel gears 1201 are respectively meshed with the two driving bevel gears 1102. The effect is that the first transmission shaft 11 drives the two transmission screws 12 to rotate through the bevel gear transmission mechanism formed by the two driven bevel gears 1201 and the two driving bevel gears 1102 respectively meshing with each other.

[0079] The clamping assembly also includes:

[0080] Sliding block 13, two sliding blocks 13 are provided, the two sliding blocks 13 are respectively slidably connected inside the two supporting plates 5, and the two sliding blocks 13 are respectively threadedly connected with the two driving screws 12;

[0081] The push plate 1301 is provided with two pieces, and the two push plates 1301 are respectively fixedly connected to the two sliders 13, so that the two transmission screws 12 drive the two push plates 1301 to move to the left or right at the same time through the threaded transmission mechanism respectively formed with the two sliders 13.

[0082] The specific usage and function of this embodiment are as follows:

[0083] After the threaded holes in the chain plate 3 are aligned with the threaded holes in the two connecting plates 101, turn the knob 10 to drive the first transmission shaft 11 to rotate through the worm gear transmission mechanism composed of the meshing of the transmission worm wheel 1101 and the transmission worm 1001. The first transmission shaft 11 drives the two transmission screws 12 to rotate through the bevel gear transmission mechanism composed of the meshing of two driven bevel gears 1201 and two active bevel gears 1102. The two transmission screws 12 drive the two push plates 1301 to move to the left at the same time through the threaded transmission mechanism respectively composed of the two sliders 13, so that the new chain plate 3 is temporarily clamped inside the two push plates 1301 and the two connecting plates 101, which can effectively prevent the chain plate 3 from shaking and skewing when the fastening bolts 2 are subsequently tightened, and the fastening bolts 2 can be tightened more easily and conveniently.

Claims

1. A replacement structure for a scraper chain plate, the replacement structure for a scraper chain plate comprising a chain body, a connecting plate, a fastening bolt, a chain plate, a placement plate, a first transmission box, a supporting plate, a second transmission box, a clamping assembly and a clamping assembly; characterized in that: The plurality of connecting plates are dispersedly fixedly connected to the inner side of the chain body; the plurality of fastening bolts are respectively fixedly connected inside the plurality of connecting plates; the plurality of chain plates are fixedly connected to the plurality of connecting plates by fastening bolts; the placement plate is arranged under the chain plate; the first transmission box is fixedly connected under the placement plate; the two supporting plates are respectively fixedly connected to the front and rear surfaces of the placement plate; the two second transmission boxes are respectively fixedly connected under the two supporting plates; the two groups of the clamping assemblies are respectively arranged on the two supporting plates; the clamping assembly is arranged under the placement plate and on the two supporting plates.

2. A replacement structure for a scraper chain as claimed in claim 1, characterized in that: The clamping assembly includes: a pulling plate, a limiting block and a fixing plate; the pulling plate is slidably connected to the left side inside the supporting plate; the limiting block is fixedly connected to the right end of the pulling plate; and the fixing plate is fixedly connected to the supporting plate.

3. A replacement structure for a scraper chain as claimed in claim 2, characterized in that: The clamping assembly also includes: a connecting spring and a square block; the inner and outer ends of the connecting spring are fixedly connected to the pulling plate and the fixing plate respectively; the square block is fixedly connected to the left side of the connecting plate.

4. A replacement structure for a scraper chain as claimed in claim 1, characterized in that: The clamping assembly includes: a knob, a transmission worm, a first transmission shaft and a transmission worm wheel; the knob is rotatably connected to the left side of the first transmission box; the transmission worm is coaxially fixedly connected to the left end of the knob; the front and rear ends of the first transmission shaft are respectively rotatably connected inside the two second transmission boxes; the transmission worm wheel is coaxially fixedly connected to the outside of the first transmission shaft, and the transmission worm wheel is meshed with the transmission worm.

5. A replacement structure for a scraper chain as claimed in claim 4, characterized in that: The clamping assembly also includes: a driving bevel gear, a transmission screw and a driven bevel gear; the driving bevel gear is provided with two pieces, and the two driving bevel gears are coaxially fixedly connected to the front and rear ends of the first transmission shaft respectively; the transmission screw is provided with two pieces, and the two transmission screws are rotatably connected to the inside of the two second transmission boxes respectively, and the threads on the surfaces of the two transmission screws are oppositely arranged; the driven bevel gear is provided with two pieces, and the two driven bevel gears are coaxially fixedly connected to the right ends of the two transmission screws respectively, and the two driven bevel gears are respectively meshed with the two driving bevel gears.

6. A replacement structure for a scraper chain as claimed in claim 5, characterized in that: The clamping assembly also includes: a slider and a push plate; the slider is provided in two pieces, and the two sliders are respectively slidably connected inside the two supporting plates, and the two sliders are respectively threadedly connected to the two transmission screws; the push plates are provided in two pieces, and the two push plates are respectively fixedly connected to the two sliders.