Sludge drying machine with low-temperature evaporation device

By setting cleaning components and lubrication components in the sludge dryer, the problem of easy rust in the rotating mechanism in the traditional sludge dryer is solved, and a more efficient and reliable sludge drying effect is achieved.

CN222758135UActive Publication Date: 2025-04-15JIANGXI HANQING ENVIRONMENTAL PROTECTION ENERGY CO LTD
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Patent Information

Application Number
CN202421471800.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In traditional sludge dryers, the mechanism used to drive the rotating of the dryer is prone to rust, resulting in lag in rotation and affecting the sludge drying efficiency.

Method used

A sludge dryer with a low temperature evaporation device is designed. By providing cleaning components and lubrication components, the cleaning components are used to clean the outer surface of the rotating mechanism, and the lubrication components are used to lubricate the surface of the rotating component to prevent rust and jamming.

Benefits of technology

It effectively prevents rust from the rotating mechanism, reduces the impact of rust on the rotating mechanism, and improves the efficiency and reliability of sludge drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge drying machine with a low-temperature evaporation device, and relates to the technical field of sludge drying machines. The sludge drying machine with the low-temperature evaporation device comprises a bottom plate, a mounting frame is fixedly mounted above the bottom plate, and a housing is fixed to the position, located on the periphery of the mounting frame, above the bottom plate; the drying machine body is mounted on the mounting frame and is used for evaporating moisture in the sludge at a low temperature to dry the sludge; the rotating assembly is mounted above the bottom plate and used for driving the drying machine body to rotate; the cleaning assembly is mounted above the bottom plate and used for cleaning the outer surface of the rotating assembly; by arranging the cleaning assembly, the rotating mechanism driving the drying machine body to rotate can be cleaned, and the situation that the rotating mechanism is rusted, so that rust scraps remain on the surface of the rotating mechanism, and operation of the rotating mechanism is affected is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dryers, in particular to a sludge dryer with a low-temperature evaporation device. Background Art

[0002] Sludge dryer is a kind of equipment specially used for treating sludge. It evaporates the water in the sludge through heating and evaporation to achieve drying and solidification. Sludge dryer is widely used in sewage treatment, municipal environmental protection and other fields. The dried sludge can be further utilized as a resource, such as making fertilizer, fuel, etc., so as to achieve the purpose of recycling resources and protecting the environment.

[0003] The sludge dryer with a low-temperature evaporation device disclosed in the patent application with reference publication number CN213596139U includes a mobile vehicle, a bolted electric hydraulic push rod is provided on one side of the top of the mobile vehicle, a support frame A is provided on the top of the electric hydraulic push rod, a support frame B is provided on the top of the mobile vehicle on one side of the electric hydraulic push rod, the tops of the support frames A and B are both connected to support frames C through rotary damping, a drying bin is provided on the top of the support frame C, a heating chamber is provided in the drying bin, a motor is provided on one side of the drying bin, a stirring rod is provided in the drying bin, a material collecting vehicle is provided on the top of the mobile vehicle on one side of the support frame B, blocks are provided on both sides of the inner wall of the material collecting vehicle, a support frame is provided on the top of the block, and springs are evenly provided on one side of the inner wall of the support frame from top to bottom. The utility model has a screening mechanism to achieve a screening effect, and is suitable for being widely promoted and used.

[0004] As shown in the above-mentioned prior art, the sludge dryer is provided with a screening mechanism so that the dry sludge coming out of the drying chamber can be screened into large-particle sludge and small-particle sludge. However, in the traditional large-scale sludge dryer, a mechanism for driving the dryer to rotate is arranged on the outer surface of the dryer, which can easily cause the rotating mechanism to rust, thereby causing the rotation of the dryer to jam and affecting the efficiency of sludge drying.

[0005] Therefore, it is necessary to provide a sludge dryer with a low-temperature evaporation device to solve the above technical problems. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In order to solve the above technical problems, the utility model provides a sludge dryer with a low-temperature evaporation device.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model is implemented through the following technical solutions: a sludge dryer with a low-temperature evaporation device, comprising:

[0010] A bottom plate, a mounting frame is fixedly mounted on the top of the bottom plate, and a cover is fixed on the top of the bottom plate and located at the periphery of the mounting frame;

[0011] The dryer body is installed on the mounting frame and is used to evaporate the water in the sludge at low temperature to dry the sludge;

[0012] The rotating assembly is installed above the bottom plate and is used to drive the dryer body to rotate;

[0013] A cleaning assembly, installed above the bottom plate, for cleaning the outer surface of the rotating assembly;

[0014] The lubrication component is installed above the base plate, cooperates with the cleaning component to move and lubricate the surface of the rotating component to prevent rust failure.

[0015] Preferably, the rotating assembly includes a gear ring fixed to the outer wall of the dryer body, a rotating shaft is rotatably connected above the base plate, a gear is fixed to the outer wall of the rotating shaft, a motor is fixed above the base plate, the output end of the motor is fixed to one end of the rotating shaft, and the gear is meshingly connected to the gear ring.

[0016] Preferably, the cleaning component includes an electric push rod fixed above the base plate, a moving rod is fixed to the output end of the electric push rod, a limiting block is fixed on the base plate, the moving rod is slidably connected to the inner wall of the limiting block, two brushes are fixed on the moving rod corresponding to the gear ring and the gear, and the brushes are movably connected to the gear ring and the gear.

[0017] Preferably, the lubrication assembly includes a piston fixed to the end of the moving rod away from the electric push rod, a sleeve is fixed on the base plate, the piston is plugged into the inner wall of the sleeve, and a first infusion tube is fixed to the end of the sleeve away from the moving rod.

[0018] Preferably, a liquid storage box is fixed above the base plate, one end of the first infusion tube is connected to the liquid storage box, a first one-way valve is installed at the end of the first infusion tube close to the liquid storage box, a second infusion tube is connected to the end of the sleeve close to the first infusion tube, a second one-way valve is installed at the end of the second infusion tube close to the sleeve, and an end of the second infusion tube facing away from the second one-way valve is aligned with the outer wall of the gear ring.

[0019] Preferably, the motor is a reduction motor.

[0020] (III) Beneficial effects

[0021] The utility model provides a sludge dryer with a low-temperature evaporation device. Compared with the prior art, it has the following beneficial effects:

[0022] 1. The application sets a cleaning component so that the rotating mechanism that drives the dryer body to rotate can be cleaned to prevent the rotating mechanism from rusting and causing rust to remain on the surface of the rotating mechanism, affecting the operation of the rotating mechanism. Compared with the traditional sludge dryer, the cleaning component reduces the impact of rust on the rotating mechanism;

[0023] 2. This application sets up a lubrication component so that the rotating mechanism can be lubricated by the lubricating oil output from the liquid storage box. On the one hand, it can prevent the rotating mechanism from rusting by lubricating the meshing parts of the gear and the gear ring. On the other hand, it can reduce the running jam caused by rust after rust occurs, which is practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the limit block of the utility model;

[0026] Figure 3 It is a schematic diagram of the liquid storage box of the utility model;

[0027] Figure 4 It is a schematic diagram of the gear ring of the utility model;

[0028] Figure 5 This is a schematic diagram of a first one-way valve of the utility model.

[0029] Numbers in the figure: 1. Base plate; 2. Mounting frame; 3. Cover; 4. Dryer body; 5. Ring gear; 6. Rotating shaft; 7. Gear; 8. Motor; 9. Electric push rod; 10. Moving rod; 11. Limit block; 12. Brush; 13. Piston; 14. Sleeve; 15. First infusion tube; 16. Liquid storage box; 17. First one-way valve; 18. Second infusion tube; 19. Second one-way valve. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] The utility model provides two technical solutions:

[0032] Figures 1 to 4 A first embodiment is shown: a sludge dryer with a low-temperature evaporation device, comprising:

[0033] A bottom plate 1, a mounting frame 2 is fixedly mounted on the top of the bottom plate 1, and a cover shell 3 is fixed on the outer periphery of the mounting frame 2 above the bottom plate 1;

[0034] The dryer body 4 is mounted on the mounting frame 2 and is used to evaporate the water in the sludge at low temperature to dry the sludge;

[0035] A rotating assembly is installed above the bottom plate 1 and is used to drive the dryer body 4 to rotate;

[0036] A cleaning component, installed above the bottom plate 1, for cleaning the outer surface of the rotating component;

[0037] The lubrication component is installed above the bottom plate 1, cooperates with the movement of the cleaning component and lubricates the surface of the rotating component to prevent rust failure.

[0038] The rotating assembly includes a gear ring 5 fixed to the outer wall of the dryer body 4, a rotating shaft 6 is rotatably connected above the base plate 1, a gear 7 is fixed to the outer wall of the rotating shaft 6, a motor 8 is fixed above the base plate 1, the motor 8 is a reduction motor 8, the output end of the motor 8 is fixed to one end of the rotating shaft 6, and the gear 7 is meshingly connected to the gear ring 5.

[0039] The cleaning component includes an electric push rod 9 fixed above the base plate 1, a moving rod 10 is fixed at the output end of the electric push rod 9, a limiting block 11 is fixed on the base plate 1, the moving rod 10 is slidably connected to the inner wall of the limiting block 11, two brushes 12 are fixed on the moving rod 10 corresponding to the ring gear 5 and the gear 7, and the brush 12 is movably connected to the ring gear 5 and the gear 7.

[0040] This application sets up a cleaning component so that the rotating mechanism that drives the dryer body 4 to rotate can be cleaned, preventing the rotating mechanism from rusting and causing rust to remain on the surface of the rotating mechanism and affect the operation of the rotating mechanism. Compared with traditional sludge dryers, the cleaning component reduces the impact of rust on the rotating mechanism.

[0041] Figures 3 to 5 A second embodiment is shown, which mainly differs from the first embodiment in that the lubrication assembly includes a piston 13 fixed to the end of the moving rod 10 away from the electric push rod 9, a sleeve 14 is fixed on the base plate 1, the piston 13 is plugged into the inner wall of the sleeve 14, and a first infusion tube 15 is fixed to the end of the sleeve 14 away from the moving rod 10.

[0042] A liquid storage box 16 is fixed above the bottom plate 1, one end of the first infusion tube 15 is connected to the liquid storage box 16, a first one-way valve 17 is installed at the end of the first infusion tube 15 close to the liquid storage box 16, a second infusion tube 18 is connected to the end of the sleeve 14 close to the first infusion tube 15, a second one-way valve 19 is installed at the end of the second infusion tube 18 close to the sleeve 14, and an end of the second infusion tube 18 facing away from the second one-way valve 19 is aligned with the outer wall of the gear ring 5.

[0043] This application sets up a lubrication component so that the rotating mechanism can be lubricated by the lubricating oil output from the liquid storage box 16. On the one hand, it can prevent the rotating mechanism from rusting by lubricating the meshing part of the gear 7 and the ring gear 5. On the other hand, it can reduce the running jam caused by rust after rust occurs, which is practical.

[0044] Working principle:

[0045] The dryer body 4 is prior art and is not described in detail.

[0046] The driving motor 8 rotates the rotating shaft 6, and then the gear 7 rotates, driving the gear ring 5 to rotate, so that the dryer body 4 rotates, and the sludge inside the dryer body 4 is dried evenly.

[0047] The electric push rod 9 is extended and retracted to drive the moving rod 10 to move on the inner wall of the limit block 11, so that the brush 12 cleans the outer walls of the gear 7 and the gear ring 5 to prevent rust residue from remaining on the outer walls of the gear 7 and the gear ring 5; when the moving rod 10 moves, it drives the piston 13 to move on the inner wall of the sleeve 14. When the electric push rod 9 contracts, the moving rod 10 drives the piston 13 away from the first infusion tube 15, so that the first infusion tube 15 draws the lubricant in the liquid storage box 16 into the sleeve 14 through the first one-way valve 17. When the electric push rod 9 is extended, the piston 13 squeezes the inner wall space of the sleeve 14, so that the lubricant flows into the second infusion tube 18 through the second one-way valve 19, and the lubricant is discharged from the second infusion tube 18 and drips on the surface of the gear ring 5, so that the surface of the gear ring 5 is lubricated, and then the gear 7 is lubricated together.

[0048] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sludge dryer with a low-temperature evaporation device, characterized in that: include: A base plate (1), a mounting frame (2) being fixedly mounted above the base plate (1), and a cover shell (3) being fixed above the base plate (1) and located on the outer periphery of the mounting frame (2); The dryer body (4) is mounted on the mounting frame (2) and is used to evaporate the water in the sludge at low temperature to dry the sludge; A rotating assembly, installed above the bottom plate (1), used to drive the dryer body (4) to rotate; A cleaning component, installed above the bottom plate (1), used for cleaning the outer surface of the rotating component; The lubrication component is installed above the bottom plate (1), cooperates with the cleaning component to move and lubricates the surface of the rotating component to prevent rust and failure.

2. The sludge dryer with a low-temperature evaporation device according to claim 1, characterized in that: The rotating assembly comprises a gear ring (5) fixed to the outer wall of the dryer body (4); a rotating shaft (6) is rotatably connected above the base plate (1); a gear (7) is fixed to the outer wall of the rotating shaft (6); a motor (8) is fixed above the base plate (1); an output end of the motor (8) is fixed to one end of the rotating shaft (6); and the gear (7) is meshingly connected to the gear ring (5).

3. The sludge dryer with a low-temperature evaporation device according to claim 2, characterized in that: The cleaning component comprises an electric push rod (9) fixed above a base plate (1), a moving rod (10) being fixed at an output end of the electric push rod (9), a limiting block (11) being fixed on the base plate (1), the moving rod (10) being slidably connected to the inner wall of the limiting block (11), two brushes (12) being fixed on the moving rod (10) corresponding to the gear ring (5) and the gear (7), and the brushes (12) being movably connected to the gear ring (5) and the gear (7).

4. The sludge dryer with a low-temperature evaporation device according to claim 3, characterized in that: The lubrication assembly comprises a piston (13) fixed to the end of the moving rod (10) away from the electric push rod (9), a sleeve (14) is fixed on the base plate (1), the piston (13) is plugged into the inner wall of the sleeve (14), and a first infusion tube (15) is fixed to the end of the sleeve (14) away from the moving rod (10).

5. The sludge dryer with a low-temperature evaporation device according to claim 4, characterized in that: A liquid storage box (16) is fixed above the bottom plate (1), one end of the first liquid infusion tube (15) is connected to the liquid storage box (16), a first one-way valve (17) is installed at the end of the first liquid infusion tube (15) close to the liquid storage box (16), a second liquid infusion tube (18) is connected to the end of the sleeve (14) close to the first liquid infusion tube (15), a second one-way valve (19) is installed at the end of the second liquid infusion tube (18) close to the sleeve (14), and an end of the second liquid infusion tube (18) facing away from the second one-way valve (19) is aligned with the outer wall of the gear ring (5).

6. The sludge dryer with a low-temperature evaporation device according to claim 2, characterized in that: The motor (8) is a reduction motor (8).

Citation Information

Patent Citations

  • Sludge drying machine with low-temperature evaporation device

    CN213596139U