Cotton carding roller for spinning
By designing and fixing the carding needle and automatic cleaning on the textile carding roller, the problem of difficult cotton wrapping and cleaning is solved, and efficient carding and automatic cleaning is achieved.
Patent Information
- Application Number
- CN202421415140.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-20
AI Technical Summary
During the combing process, existing combing rollers are prone to cotton flocs wrap around the combing needle, resulting in poor carding effect and difficulty in carding needle folding and manual cleaning.
A carding roller for textiles is designed, and the carding needle is fixed and a telescopic structure is arranged between each row of carding needles, which reciprocates from the inside to the outside, and pushes the cotton wool out of the carding needle through the driving structure, and uses the arc-shaped base plate and elastic parts to form a hollow cylindrical structure to realize automatic cleaning.
It effectively avoids cotton flocs wrap around the carding needle, improves the carding effect, reduces the friction and bump risks of the carding needle, and simplifies the cleaning process and improves work efficiency.
Smart Images

Figure CN222758401U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile processing, and in particular relates to a cotton combing roller for textile use. Background Art
[0002] The cotton combing roller is also called the licker-in roller, and has a cotton combing needle on its surface. The licker-in roller drives the cotton combing needle to comb the cotton balls and remove impurities in the cotton balls through rotation. In the continuous cotton combing process, cotton wool and the like will be entangled and entangled on the cotton combing needle, making the cotton combing effect of the cotton combing needle poor, and even causing the cotton combing needle to be stuck in the cotton wool and break. Manual cleaning is time-consuming and laborious, and it is easy to injure the staff, and it is difficult to clean it. In the prior art, there is a device that uses a cam to push the cotton combing needle to make a reciprocating motion from the inside to the outside, and uses the surface of the cotton combing roller to remove the entangled cotton wool. However, this structure can only push the cotton wool to a position near the needle tip, and cannot push it out of the cotton combing needle. Moreover, if the cotton combing needle completely enters the cotton combing roller, there is a risk of friction or collision with the cotton combing roller during the reciprocating stroke;
[0003] Therefore, need a kind of weaving carding roller that can clean automatically. Utility Model Content
[0004] In view of the problems in the prior art that cotton wool hangs on the tips of the combing needles and cannot be cleaned, and the combing needles also have the risk of friction and collision, the utility model provides a combing roller for textile use, in which the combing needles are fixed and a reciprocating device is arranged between each row of combing needles to move from the inside to the outside.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a textile combing roller, characterized in that: it includes
[0006] The combing roller comprises a cylindrical and hollow roller body, on which combing needles are fixedly connected, and through grooves are provided between each row of combing needles; connectors are fixedly connected at both ends of the roller body, and the connectors are transmission-connected to an external transmission device;
[0007] The telescopic structure is inserted into the through slot, and comprises a telescopic plate penetrating the through slot and an arc-shaped bottom plate at the bottom of the telescopic plate; a first elastic member is connected between the arc-shaped bottom plate and the inner surface of the roller body, and a plurality of arc-shaped bottom plates are in contact to form a hollow cylindrical structure;
[0008] The driving structure includes a telescopic rod and an electric push rod, wherein the telescopic rod includes a conical section and a cylindrical section, the diameter of the cylindrical section is larger than the diameter of a hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates, and the front end diameter of the conical section is smaller than the diameter of the hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates; the telescopic rod moves back and forth inside the hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates.
[0009] Preferably, the telescopic plate travels to a maximum of 5 mm beyond the top of the carding needle, and the telescopic plate travels to a minimum of 5 mm beyond the surface of the roller body.
[0010] Preferably, a second elastic member is connected between the arc-shaped bottom plates.
[0011] Preferably, a push plate is provided on the top surface of the telescopic plate, and the arc-shaped push plate is consistent with the outer surface of the roller body.
[0012] Preferably, the push plate is at least 5 mm away from the carding needles on both sides.
[0013] Preferably, the outer surface of the push plate is a smooth metal surface.
[0014] Preferably, the first elastic member is a spring, and two ends of the first elastic member are fixedly connected to the inner surface of the roller body and the arc-shaped bottom plate respectively.
[0015] Preferably, the second elastic member is a spring, grooves are provided on both sides of the arc-shaped bottom plate, and two ends of the second elastic member are respectively fixedly connected in the opposite grooves of two adjacent arc-shaped bottom plates.
[0016] The beneficial effects of the utility model include: the combing needles are fixed on the combing rollers, the combing needles do not move, and the driving structure is used to push the telescopic structure to push the cotton wool between the combing needles out of the combing needles, so as to avoid the cotton wool being entangled on the combing needles and affecting the work of the combing needles. At the same time, the telescopic rod is used to squeeze the arc bottom plate outwards, so that the arc bottom plate spreads outwards evenly, and at the same time, the telescopic plate is pushed to spread outwards in a circular shape and extend outwards, so as to clean the cotton wool between all the combing needles and push the cotton wool off the combing needles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a textile combing roller in an embodiment when the retractable plate is not extended;
[0018] Figure 2 A schematic diagram of a structure in which a telescopic plate of a textile combing roller is extended in an embodiment;
[0019] Figure 3 It is a schematic diagram of the exploded structure of a telescopic plate of a textile combing roller in the embodiment;
[0020] Figure 4 It is a structural schematic diagram of a telescopic structure of a textile combing roller in an embodiment when the telescopic structure is not extended outward;
[0021] Figure 5 It is a structural schematic diagram of a telescopic structure of a telescopic plate of a textile combing roller in an embodiment when the telescopic structure is extended outward;
[0022] Figure 6 It is a structural schematic diagram of a telescopic structure of a telescopic plate of a textile combing roller in an embodiment;
[0023] In the figure: 1. Combing roller; 101. Roller body; 102. Combing needle; 103. Through slot; 104. Connector; 2. Telescopic structure; 201. Telescopic plate; 202. Arc bottom plate; 203. First elastic member; 204. Second elastic member; 205. Push plate; 206. Groove; 3. Driving structure; 301. Telescopic rod; 302. Electric push rod; 303. Conical section; 304. Cylindrical section. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0025] Specific implementation examples Figure 1 , 2 , 3, 4, 5 and 6, a textile combing roller, characterized in that:
[0026] The combing roller 1 comprises a cylindrical and hollow roller body 101, on which combing needles 102 are fixedly connected, and through slots 103 are provided between each row of combing needles 102; connectors 104 are fixedly connected at both ends of the roller body, and the connectors are transmission-connected to an external transmission device;
[0027] The telescopic structure 2 is inserted into the through slot 103, and includes a telescopic plate 201 that penetrates the through slot 103 and an arc-shaped bottom plate 202 at the bottom of the telescopic plate 201; a first elastic member 203 is connected between the arc-shaped bottom plate 202 and the inner surface of the roller body 101, and a plurality of arc-shaped bottom plates are in contact to form a hollow cylindrical structure;
[0028] The driving structure 3 includes a telescopic rod 301 and an electric push rod 302. The telescopic rod 301 includes a conical section 303 and a cylindrical section 304. The diameter of the cylindrical section 304 is larger than the diameter of the hollow cylindrical structure formed by the contact of multiple arc-shaped bottom plates, and the front end diameter of the conical section 303 is smaller than the diameter of the hollow cylindrical structure formed by the contact of multiple arc-shaped bottom plates. The telescopic rod 301 reciprocates inside the hollow cylindrical structure formed by the contact of multiple arc-shaped bottom plates.
[0029] Under the action of the driving structure 3, the telescopic plate 101 performs a linear reciprocating motion and can easily enter the diameter of the hollow cylindrical structure formed by contacting multiple arc bottom plates 202 through the tapered section, squeezing the arc bottom plates 202 to diffuse outward and push out the cotton wool. After the telescopic rod 101 retracts, the first elastic member 203 pushes the arc bottom plate 202 to return to its original position. The structure is simple and convenient, easy to use, and can be cleaned while combing cotton.
[0030] like Figure 1 , 2 As shown in , 3, 4, 5 and 6, the telescopic plate 201 travels to a maximum of 5 mm beyond the top of the carding needle 102, and the telescopic plate 201 travels to a minimum of 5 mm beyond the surface of the roller body 101.
[0031] like Figure 1 , 2 As shown in , 3, 4, 5 and 6, the arc bottom plates 202 are connected with second elastic members 204. The second elastic members 204 can connect the arc bottom plates 202 to avoid dislocation and deformation.
[0032] like Figure 1 , 2 As shown in , 3, 4, 5 and 6, the top surface of the telescopic plate 201 has a push plate 205, and the arc-shaped push plate 205 matches the outer surface of the roller body 101. The arc-shaped push plate 205 matches the outer surface of the roller body 101 to prevent cotton wool from rolling into the escalator 101 along the gap between the two.
[0033] like Figure 1 , 2 As shown in , 3, 4, 5 and 6, the push plate 205 is at least 5 mm away from the combing needles 102 on both sides. Leaving a certain distance can avoid bumping against the combing needles 102 and damaging the combing needles 102.
[0034] In order to avoid cotton wool from sticking to the push plate 205, the outer surface of the push plate 205 is a smooth metal surface. The smooth metal surface can prevent cotton wool from sticking to the push plate 205.
[0035] like Figure 1 , 2 As shown in , 3, 4, 5 and 6, the first elastic member 203 is a spring, and two ends of the first elastic member 203 are fixedly connected to the inner surface of the roller body 101 and the arc-shaped bottom plate respectively.
[0036] like Figure 6 As shown, the second elastic member 204 is a spring, and grooves 206 are provided on both sides of the arc bottom plate. Both ends of the second elastic member 204 are respectively fixedly connected in the opposite grooves 206 of two adjacent arc bottom plates 202 .
[0037] Working principle: The combing roller 1 drives the combing needles 102 on the rolling ladder 101 to comb the cotton balls. The driving structure 3 is controlled by a pre-set program to make the telescopic rod 301 reciprocate. The front end diameter of the conical section 303 of the telescopic rod 301 is smaller than the diameter of the hollow cylindrical structure formed by the contact of multiple arc bottom plates, which can facilitate the insertion of the telescopic rod 301 and squeeze the telescopic structure 2 outward, so that the arc bottom plate 202 drives the telescopic plate 201 to extend outward in a circular diffusion shape and compress the first elastic member 203. The cotton wool between the carding needles 102 is pushed out; the telescopic rod 301 is pulled out, and the arc-shaped bottom plate 202 is reset under the elastic force of the first elastic member 203. The interval of extending and retracting the telescopic rod 301 is determined according to the actual application to avoid squeezing the cotton balls as much as possible; the arc-shaped bottom plate 202 is squeezed by the linear reciprocating motion of the telescopic rod 301, so that the telescopic plate 201 performs a reciprocating motion to push out the cotton wool between the carding needles 102. The structure is simple, and there is no need to stop the machine to clean the carding roller 1, thereby reducing time waste.
[0038] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A textile combing roller, characterized in that: include A carding roller (1) comprises a cylindrical and hollow roller body (101), the roller body (101) being fixedly connected with carding needles (102), and through grooves (103) being provided between each row of carding needles (102); connectors (104) being fixedly connected at both ends of the roller body (101), and the connectors (104) being transmission-connected to an external transmission device; The telescopic structure (2) is inserted into the through groove (103), and comprises a telescopic plate (201) penetrating the through groove (103) and an arc-shaped bottom plate (202) at the bottom of the telescopic plate (201); a first elastic member (203) is connected between the arc-shaped bottom plate (202) and the inner surface of the roller body (101); a plurality of arc-shaped bottom plates (202) are in contact to form a hollow cylindrical structure; The driving structure (3) comprises a telescopic rod (301) and an electric push rod (302); the telescopic rod (301) comprises a conical section (303) and a cylindrical section (304); the diameter of the cylindrical section (304) is larger than the diameter of a hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates (202); the front end diameter of the conical section (303) is smaller than the diameter of a hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates (202); the telescopic rod (301) reciprocates inside the hollow cylindrical structure formed by contacting a plurality of arc-shaped bottom plates (202).
2. A textile combing roller according to claim 1, characterized in that: The telescopic plate (201) travels to a maximum of 5 mm beyond the top of the carding needle (102), and the telescopic plate (201) travels to a minimum of 5 mm beyond the surface of the roller body (101).
3. A textile combing roller according to claim 1, characterized in that: A second elastic member (204) is connected between the arc-shaped bottom plates (202).
4. A textile combing roller according to claim 1, characterized in that: The top surface of the telescopic plate (201) is provided with a push plate (205), and the push plate (205) is consistent with the outer surface of the roller body (101).
5. A textile carding roller according to claim 4, characterized in that: The push plate (205) is at least 5 mm away from the combing needles (102) on both sides.
6. A textile carding roller according to claim 4, characterized in that: The outer surface of the push plate (205) is a smooth metal surface.
7. A textile carding roller according to claim 1, characterized in that: The first elastic member (203) is a spring, and two ends of the first elastic member (203) are fixedly connected to the inner surface of the roller body (101) and the arc-shaped bottom plate respectively.
8. A textile carding roller according to claim 3, characterized in that: The second elastic member (204) is a spring, and grooves (206) are provided on both sides of the arc-shaped bottom plate. The two ends of the second elastic member (204) are respectively fixedly connected in the opposite grooves (206) of two adjacent arc-shaped bottom plates.