Wind power gear box with impact protection structure

By designing an impact protection structure in the wind power gear box, cushioning impact force with protection plates and shock absorbing springs, and using a detachable wind power gear box mechanism design, the existing wind power gear box is solved, and the problem of easy damage and high maintenance costs are achieved, achieving higher impact protection effect and convenient maintenance.

CN222760262UActive Publication Date: 2025-04-15JIANGSU XIHUA FOUNDRY CO LTD
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Patent Information

Application Number
CN202421512003.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-15
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Existing wind power gearboxes generally do not have impact protection effects and are easily damaged by external impact. Wind power gearboxes with impact protection structures usually adopt a fixed integrated design and need to be replaced as a whole when damaged, which is costly and limited in use.

Method used

A wind power gear box with an impact protection structure is designed. The protection mechanism is fastened to connect to the protection mechanism on both sides of the wind power gear box mechanism. The protection mechanism includes a protection plate and a shock absorbing spring. The shock absorbing spring is fixedly connected to the four corners of the protection plate and is fixed through a fixing piece and a fixing hole to achieve impact force buffering. At the same time, the wind power gearbox mechanism adopts a detachable design, which is easy to disassemble, assembly and maintenance.

Benefits of technology

This design effectively avoids damage to wind power gearboxes due to impact, reduces maintenance costs, and improves the maintenance of equipment, making it easier to disassemble and install and repair.

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Abstract

The utility model relates to the technical field of wind power gear boxes, and discloses a wind power gear box with an impact protection structure, which comprises a wind power gear box mechanism, protection mechanisms are fixedly connected to two side surfaces of the wind power gear box mechanism, each protection mechanism comprises a protection plate and a damping spring, and the damping springs are fixedly connected to four corners of one side surface of the protection plate. One end of the damping spring is fixedly connected with a fixing piece, and fixing holes evenly penetrate through the edge of the surface of one side of the fixing piece. According to the wind power gear box with the impact protection structure, through the arrangement of the protection mechanism and the wind power gear box mechanism, the problems that an existing wind power gear box generally does not have the impact protection effect, the function structure is single, and the wind power gear box is prone to being damaged due to impact of external force are solved; the problems that an existing wind power gear box with an impact protection structure is generally designed in a fixed and integrated mode, when the wind power gear box is damaged, overall replacement needs to be carried out, and cost is high are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power gear boxes, in particular to a wind power gear box with an impact protection structure. Background Art

[0002] The wind turbine gearbox is one of the most important components in the wind turbine generator set. Its main function is to transmit the power generated by the wind turbine to the generator and make it get the corresponding speed. The wind turbine gearbox needs to have the characteristics of high strength, high reliability and high efficiency to ensure the stable operation of the wind turbine generator set, but it still has the following disadvantages in actual use:

[0003] At present, the existing wind turbine gearboxes generally do not have the effect of impact protection, and their functional structure is relatively simple. The wind turbine gearbox is easily damaged by the impact of external force, and there are certain limitations in use; or the existing wind turbine gearboxes with impact protection structure are usually fixed and integrated. When the wind turbine gearbox is damaged, it is often necessary to replace the entirety, which is costly and has certain limitations in use. Therefore, it is necessary to improve a wind turbine gearbox with an impact protection structure to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a wind turbine gearbox with an impact protection structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wind turbine gearbox with an impact protection structure, comprising a wind turbine gearbox mechanism, wherein the surfaces on both sides of the wind turbine gearbox mechanism are fastened with protection mechanisms, and the protection mechanism comprises a protection plate and a shock-absorbing spring, wherein the shock-absorbing spring is fixedly connected to the four corners of the surface of one side of the protection plate, one end of the shock-absorbing spring is fixedly connected to a fixing plate, and fixing holes are evenly arranged on the edge of the surface of one side of the fixing plate.

[0006] Preferably, the wind turbine gearbox mechanism comprises a No. 1 wind turbine gearbox and a No. 2 wind turbine gearbox, and the No. 2 wind turbine gearbox is plugged and connected to a side surface of the No. 1 wind turbine gearbox.

[0007] Preferably, the two ends of the No. 1 wind turbine gearbox are symmetrically fixedly connected with fixed columns, and the two ends of the No. 2 wind turbine gearbox are symmetrically fixedly connected with fixed shafts, the circumferential surface of the fixed shaft is movably connected with a clamp, and the clamp is clamped to the circumferential surface of the fixed column.

[0008] Preferably, a plug block is fixedly connected to one side surface of the No. 1 wind turbine gearbox, and a slot is provided in the middle of one side surface of the No. 2 wind turbine gearbox, and the plug block is plug-connected in the slot.

[0009] Preferably, screw holes are symmetrically arranged on the outer surfaces of the No. 1 wind turbine gearbox and the No. 2 wind turbine gearbox, and support members are symmetrically fixedly connected to the outer surfaces of the No. 1 wind turbine gearbox and the No. 2 wind turbine gearbox.

[0010] Preferably, one side of the upper end of the No. 1 wind turbine gearbox and the No. 2 wind turbine gearbox is fixedly connected to a No. 1 bearing seat, and the other side of the upper end of the No. 1 wind turbine gearbox and the No. 2 wind turbine gearbox is fixedly connected to a No. 2 bearing seat.

[0011] Preferably, a first mounting seat is fixedly connected to a lower outer portion of the No. 1 wind turbine gearbox, and a second mounting seat is fixedly connected to a lower outer portion of the No. 2 wind turbine gearbox.

[0012] Compared with the prior art, the utility model provides a wind turbine gearbox with an impact protection structure, which has the following beneficial effects:

[0013] This wind turbine gearbox with an impact protection structure has the effect of preventing the wind turbine gearbox from being damaged by impact through the set protection mechanism, which solves the problem that the existing wind turbine gearbox generally does not have the impact protection effect, its functional structure is relatively simple, the wind turbine gearbox is easily damaged by the impact of external force, and has certain limitations in use.

[0014] The wind turbine gearbox with an impact protection structure has the effect of being easy to disassemble, assemble and repair through the set wind turbine gearbox mechanism, which solves the problem that the existing wind turbine gearbox with an impact protection structure is usually a fixed integrated design. When the wind turbine gearbox is damaged, it often needs to be replaced as a whole, which is costly and has certain limitations in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the protection mechanism structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the wind power gearbox mechanism structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the explosion structure of the utility model.

[0020] In the figure: 1. wind turbine gearbox mechanism; 11. wind turbine gearbox No. 1; 111. screw hole; 12. wind turbine gearbox No. 2; 121. slot; 13. bearing seat No. 1; 14. bearing seat No. 2; 15. support member; 16. fixing column; 17. fixing shaft; 18. clamp; 19. plug-in block; 2. protection mechanism; 21. protection plate; 22. shock-absorbing spring; 23. fixing plate; 231. fixing hole; 3. mounting seat No. 1; 4. mounting seat No. 2. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0023] See also Figure 1-4 The utility model provides a technical solution: a wind power gearbox with an impact protection structure, including a wind power gearbox mechanism 1, the wind power gearbox mechanism 1 is fastened with a protection mechanism 2 on both sides, and the protection mechanism 2 includes a protection plate 21 and a shock absorbing spring 22, the shock absorbing spring 22 is fixedly connected to the four corners of the surface of one side of the protection plate 21, one end of the shock absorbing spring 22 is fixedly connected to a fixing plate 23, and the edge of the surface of one side of the fixing plate 23 is evenly penetrated with fixing holes 231; the wind power gearbox mechanism 1 includes a first wind power gearbox 11 and a second wind power gearbox Box 12, and the No. 2 wind turbine gearbox 12 is plugged into the side surface of the No. 1 wind turbine gearbox 11; the No. 1 wind turbine gearbox 11 is symmetrically fixedly connected with fixed columns 16 at both ends, and the No. 2 wind turbine gearbox 12 is symmetrically fixedly connected with fixed shafts 17 at both ends, and the peripheral surface of the fixed shaft 17 is movably connected with a clamp 18, and the clamp 18 is plugged into the peripheral surface of the fixed column 16; the No. 1 wind turbine gearbox 11 is fixedly connected with an insert block 19 on the side surface, and a slot 121 is provided in the middle of the side surface of the No. 2 wind turbine gearbox 12, and the insert block 19 is plugged into the slot 121.

[0024] Working principle: When the wind turbine gearbox with an impact protection structure is subjected to impact force, the protection plate 21 is subjected to the impact force and will transfer the force to the shock-absorbing spring 22. The shock-absorbing spring 22 is subjected to the impact force and thus undergoes elastic deformation, thereby buffering the impact force, thereby preventing the wind turbine gearbox mechanism 1 from being subjected to the impact force and causing deformation and damage. When the wind turbine gearbox mechanism 1 needs to be disassembled, it is only necessary to apply a rotational force to the clamp 18 so that the clamp 18 does not contact the fixed column 16, and then apply an outward pulling force to the outer wind turbine gearbox No. 1 11 and the wind turbine gearbox No. 2 12 respectively, so that the wind turbine gearbox mechanism 1 can be disassembled. Otherwise, the wind turbine gearbox mechanism 1 can be installed, which makes it easier to inspect and repair the wind turbine gearbox mechanism 1. It is relatively convenient and practical, and is worthy of promotion.

[0025] Among them Figure 3 , 4 As shown, screw holes 111 are symmetrically arranged on the outer surfaces of the No. 1 wind turbine gearbox 11 and the No. 2 wind turbine gearbox 12, and support members 15 are symmetrically fixedly connected to the outer surfaces of the No. 1 wind turbine gearbox 11 and the No. 2 wind turbine gearbox 12; a No. 1 bearing seat 13 is fixedly connected to one side of the upper ends of the No. 1 wind turbine gearbox 11 and the No. 2 wind turbine gearbox 12, and a No. 2 bearing seat 14 is fixedly connected to the other side of the upper ends of the No. 1 wind turbine gearbox 11 and the No. 2 wind turbine gearbox 12; a No. 1 mounting seat 3 is fixedly connected to the lower outer side of the No. 1 wind turbine gearbox 11, and a No. 2 mounting seat 4 is fixedly connected to the lower outer side of the No. 2 wind turbine gearbox 12; specifically, the No. 1 bearing seat 13 and the No. 2 bearing seat 14 are respectively used to provide structural support to the No. 1 bearing and the No. 2 bearing.

[0026] It should be noted that, in this article, relational terms such as number one and number two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

Claims

1. A wind turbine gearbox with an impact protection structure, characterized in that: The invention comprises a wind turbine gearbox mechanism (1), wherein the surfaces of both sides of the wind turbine gearbox mechanism (1) are fastened with protection mechanisms (2), and the protection mechanisms (2) comprise a protection plate (21) and a shock absorbing spring (22), wherein the shock absorbing spring (22) is fixedly connected to the four corners of the surface of one side of the protection plate (21), and one end of the shock absorbing spring (22) is fixedly connected to a fixing plate (23), and fixing holes (231) are evenly arranged on the edge of the surface of one side of the fixing plate (23).

2. A wind turbine gearbox with an impact protection structure according to claim 1, characterized in that: The wind power gearbox mechanism (1) comprises a first wind power gearbox (11) and a second wind power gearbox (12), and the second wind power gearbox (12) is plug-connected to a side surface of the first wind power gearbox (11).

3. The wind turbine gearbox with an impact protection structure according to claim 2, characterized in that: The first wind turbine gearbox (11) is symmetrically fixedly connected to fixed columns (16) at both ends, and the second wind turbine gearbox (12) is symmetrically fixedly connected to fixed shafts (17) at both ends, and a clamping piece (18) is movably connected to the peripheral surface of the fixed shaft (17), and the clamping piece (18) is clamped and connected to the peripheral surface of the fixed column (16).

4. The wind turbine gearbox with an impact protection structure according to claim 2, characterized in that: An insert block (19) is fixedly connected to a surface of one side of the first wind power gear box (11), and a slot (121) is provided in the middle of a surface of one side of the second wind power gear box (12), and the insert block (19) is plugged into the slot (121).

5. The wind turbine gearbox with an impact protection structure according to claim 2, characterized in that: The outer surfaces of the first wind power gear box (11) and the second wind power gear box (12) are symmetrically provided with screw holes (111), and the outer surfaces of the first wind power gear box (11) and the second wind power gear box (12) are symmetrically fixedly connected with support members (15).

6. The wind turbine gearbox with an impact protection structure according to claim 2, characterized in that: One side of the upper ends of the No. 1 wind turbine gearbox (11) and the No. 2 wind turbine gearbox (12) is fixedly connected to a No. 1 bearing seat (13), and the other side of the upper ends of the No. 1 wind turbine gearbox (11) and the No. 2 wind turbine gearbox (12) is fixedly connected to a No. 2 bearing seat (14).

7. The wind turbine gearbox with an impact protection structure according to claim 2, characterized in that: The lower outer portion of the No. 1 wind power gearbox (11) is fixedly connected to a No. 1 mounting seat (3), and the lower outer portion of the No. 2 wind power gearbox (12) is fixedly connected to a No. 2 mounting seat (4).