Combined closed heat exchange unit

By adopting a combined structure of movable shaft, active bevel gear, bidirectional screw and limit rod in the combined closed heat exchange unit, the problem of filter plate disassembly in the existing technology is solved, and the rapid disassembly and replacement of filter plates is realized, reducing the burden on staff.

CN222761463UActive Publication Date: 2025-04-15SHANDONG DAHAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421201169.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-04-15
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing combined closed heat exchange unit is troublesome when disassembling and replacing the filter plate, resulting in an increase in the burden on staff and unable to meet the needs of users.

Method used

A combined closed heat exchange unit is designed, adopting a combined structure of movable shaft, active bevel gear, bidirectional screw and limit rod. The worm and worm gear are driven by a servo motor, which drives the fan plate to rotate, adjusts the air output, and removes the fixation of the filter plate by moving the limit rod, simplifies the disassembly process of the filter plate.

Benefits of technology

It realizes rapid disassembly and replacement of filter plates, reduces the workload of staff, and improves the efficiency and maintainability of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange units, and discloses a combined closed heat exchange unit which comprises a base, a hollow box is fixedly connected to the top of the base, baffles are fixedly connected to the left side and the right side of the interior of the hollow box, a filter plate is arranged in the middle of one side of each baffle, a cavity is formed in each baffle, and the filter plates are arranged in the cavities. And one side of the baffle is rotationally connected with a movable shaft, one end of the movable shaft penetrates through the cavity and is fixedly connected with a driving bevel gear, the interior of the cavity is rotationally connected with a two-way lead screw, and the middle of the outer side of the two-way lead screw is fixedly connected with a driven bevel gear. According to the utility model, the movable shaft is rotated, the driving bevel gear rotates along with the movable shaft, the driven bevel gear rotates along with the movable shaft so as to drive the two-way screw rod to rotate, and at the moment, the movable block on the outer side of the two-way screw rod drives the limiting rod to move towards the two sides so as to release the limiting and fixing of the filter plate, and the filter plate is relatively simple to disassemble and replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange units, in particular to a combined closed heat exchange unit. Background Art

[0002] The combined closed heat exchanger is a common thermal system. Its main function is to transfer heat energy from one medium to another. It is widely used in industrial production and power generation due to its own advantages.

[0003] It usually consists of multiple components, including burners, boilers, turbines, generators and their supporting control systems, in order to improve the performance and reliability of the heat exchange unit and promote the sustainable development of industrial production.

[0004] At present, most of the combined closed heat exchanger units currently on the market are equipped with filter plates to filter impurities in the gas during the heat exchange of hot air through the fan to prevent the exhaust gas from being directly discharged into the atmosphere and causing environmental pollution. The filter plate is easily clogged by impurities over a long period of time, and it needs to be removed for cleaning. Since it is troublesome to remove the filter plate, it brings a workload to the staff and cannot meet the needs of users. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a combined closed heat exchange unit, aiming to improve the problem that it is troublesome to disassemble and replace the filter plate of the combined closed heat exchange unit in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a combined closed heat exchanger unit comprises a base, the top of the base is fixedly connected with a hollow box, the left and right sides of the interior of the hollow box are fixedly connected with baffles, a filter plate is arranged in the middle of one side of the baffle, a cavity is opened inside the baffle, one side of the baffle is rotatably connected with a movable shaft, one end of the movable shaft passes through the cavity and is fixedly connected with an active bevel gear, the interior of the cavity is rotatably connected with a two-way screw rod, the middle part of the outer side of the two-way screw rod is fixedly connected with a driven bevel gear, the two active bevel gears are respectively meshed with the corresponding driven bevel gears, the front and rear sides of the outer walls of the two two-way screw rods are threadedly connected with movable blocks, the top of the movable block is fixedly connected with a limiting rod, one end of the plurality of limiting rods respectively passes through the front and rear sides of the corresponding filter plates, the plurality of movable blocks are respectively slidably connected with the corresponding interior of the cavity, and an adjustment mechanism is arranged on the right side of the interior of the hollow box.

[0007] As a further description of the above technical solution:

[0008] The adjustment mechanism includes a servo motor, which is fixedly connected to the right end of the inner top of the hollow box. The output end of the servo motor is fixedly connected to a worm. A cross fixing plate is fixedly connected to the right inside of the hollow box. A rotating rod is rotatably connected to the left side of the cross fixing plate. Fan-shaped plates are fixedly connected to the outer side of the rotating rod. A worm wheel is fixedly connected to the outer side of the rotating rod, and the worm wheel is meshingly connected to the worm.

[0009] As a further description of the above technical solution:

[0010] A fan is fixedly connected to the middle of the inner bottom end of the hollow box, the output end of the fan is connected to an air outlet pipe, the input end of the fan is connected to an exhaust pipe, and a full heat exchange core is fixedly connected to the left side of the interior of the hollow box.

[0011] As a further description of the above technical solution:

[0012] A plurality of box doors are equidistantly arranged on the front side of the hollow box, hinges are arranged on the upper and lower sides of the front ends of the plurality of box doors, the plurality of box doors are rotatably connected to the front side of the hollow box through the hinges, a handle is rotatably connected to the front side of the box door, and an observation window is arranged in the middle of the front end of the box door.

[0013] As a further description of the above technical solution:

[0014] An open slot is provided on the left side of the front end of the base, and a connecting pipe is connected to the left side of the bottom of the hollow box. The middle and lower part of the connecting pipe passes through the open slot and is provided with an electric valve.

[0015] As a further description of the above technical solution:

[0016] A controller is fixedly connected to the middle and upper part of the front end of the box door on the middle side, and the controller is electrically connected to the servo motor, the fan and the electric valve respectively.

[0017] As a further description of the above technical solution:

[0018] A protective cover is arranged on the outer side of the controller, and one side of the protective cover is rotatably connected to the front side of the corresponding box door.

[0019] As a further description of the above technical solution:

[0020] The sizes of the gaps on the cross fixing plates are matched with the sizes of the corresponding sector plates.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, when the movable shaft is rotated, the active bevel gear will rotate accordingly, and the driven bevel gear will rotate accordingly, thereby driving the bidirectional screw to rotate. At this time, the movable block on the outer side of the bidirectional screw will drive the limit rod to move to both sides, thereby releasing the limit fixation of the filter plate. It is relatively simple to disassemble and replace the filter plate, thereby reducing the workload of the staff and meeting the needs of users.

[0023] 2. In the utility model, the servo motor can drive the worm to rotate, and the worm wheel will rotate accordingly, thereby driving the fan-shaped plate to rotate. At this time, the air volume can be adjusted according to the angle change between the fan-shaped plate and the cross fixing plate, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front view of the combined closed heat exchange unit proposed by the utility model;

[0025] Figure 2 This is a structural cross-sectional view of the combined closed heat exchange unit proposed by the utility model;

[0026] Figure 3 for Figure 2 A magnified image of point A;

[0027] Figure 4 This is a side structural sectional view of the combined closed heat exchange unit proposed by the utility model;

[0028] Figure 5 This is a partial structural disassembly diagram of the combined closed heat exchanger unit proposed in the utility model.

[0029] Legend:

[0030] 1. Base; 2. Adjustment mechanism; 201. Servo motor; 202. Worm; 203. Cross fixing plate; 204. Rotating rod; 205. Fan plate; 206. Worm wheel; 3. Hollow box; 4. Baffle; 5. Filter plate; 6. Cavity; 7. Movable shaft; 8. Active bevel gear; 9. Bidirectional screw; 10. Driven bevel gear; 11. Movable block; 12. Limit rod; 13. Fan; 14. Exhaust pipe; 15. Exhaust pipe; 16. Full heat exchange core; 17. Opening slot; 18. Connecting pipe; 19. Electric valve; 20. Box door; 21. Hinge; 22. Handle; 23. Observation window; 24. Controller; 25. Protective cover. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 3 and Figure 4 , the utility model provides an embodiment: a combined closed heat exchanger unit, including a base 1, a hollow box 3 is fixedly connected to the top of the base 1, baffles 4 are fixedly connected to the left and right sides of the interior of the hollow box 3, a filter plate 5 is arranged in the middle of one side of the baffle 4, a cavity 6 is opened inside the baffle 4, a movable shaft 7 is rotatably connected to one side of the baffle 4, one end of the movable shaft 7 passes through the cavity 6 and is fixedly connected to an active bevel gear 8, a bidirectional screw rod 9 is rotatably connected to the interior of the cavity 6, a driven bevel gear 10 is fixedly connected to the middle of the outer side of the bidirectional screw rod 9, two active bevel gears 8 are respectively meshed and connected with the corresponding driven bevel gears 10, the front and rear sides of the outer walls of the two bidirectional screw rods 9 are threadedly connected with movable blocks 11, the top of the movable block 11 is fixedly connected with a limiting rod 12, one end of the plurality of limiting rods 12 respectively passes through the front and rear sides of the corresponding filter plates 5, the plurality of movable blocks 11 are respectively slidably connected to the corresponding interior of the cavity 6, and an adjustment mechanism 2 is arranged on the right side of the interior of the hollow box 3;

[0033] Specifically, when the movable shaft 7 is rotated, the driving bevel gear 8 will rotate accordingly. Since there is a precise meshing relationship between the driven bevel gear 10 and the driving bevel gear 8, the driven bevel gear 10 will rotate along with the rotation of the driving bevel gear 8. As the driven bevel gear 10 rotates, it will further drive the bidirectional screw 9 connected thereto to rotate. During the rotation of the bidirectional screw 9, the movable block 11 on its outer side will be displaced accordingly, and the limiting rod 12 on its top will also move to both sides accordingly, thereby releasing the limiting fixation of the filter plate 5. In this way, it is relatively simple to disassemble and replace the filter plate 5, thereby reducing the workload of the staff.

[0034] Reference Figure 2 and Figure 5The adjusting mechanism 2 includes a servo motor 201, which is fixedly connected to the right end of the top inner side of the hollow box 3, and a worm 202 is fixedly connected to the output end of the servo motor 201. A cross fixing plate 203 is fixedly connected to the right inner side of the hollow box 3, and a rotating rod 204 is rotatably connected to the left side of the cross fixing plate 203. The outer sides of the rotating rod 204 are fixedly connected to sector plates 205, and the outer side of the rotating rod 204 is fixedly connected to a worm gear 206, which is meshed with the worm 202, and the gap sizes on the cross fixing plate 203 match the corresponding sizes of the sector plates 205;

[0035] Specifically, the servo motor 201 can drive the worm 202 to rotate. Since the worm wheel 206 and the worm 202 are meshed with each other, when the worm 202 rotates, the worm wheel 206 will also rotate. As the worm wheel 206 rotates, the fan plate 205 also starts to move accordingly. The change in angle between the fan plate 205 and the cross fixing plate 203 directly determines the size of the air output. When the air output needs to be increased, the servo motor 201 rotates forward, so that the angle between the fan plate 205 and the cross fixing plate 203 increases, thereby increasing the area of ​​the air outlet and increasing the air output; conversely, when the air output needs to be reduced, the servo motor 201 rotates in the reverse direction, so that the angle between the fan plate 205 and the cross fixing plate 203 decreases, thereby reducing the area of ​​the air outlet and reducing the air output, thereby achieving precise adjustment of the air output, achieving the purpose of optimizing energy efficiency, accurately controlling temperature and reducing energy waste.

[0036] Reference Figure 1 and Figure 2 A fan 13 is fixedly connected to the middle of the inner bottom end of the hollow box 3, an outlet pipe 14 is connected to the output end of the fan 13, an exhaust pipe 15 is connected to the input end of the fan 13, a full heat exchange core 16 is fixedly connected to the left side of the inside of the hollow box 3, an opening groove 17 is opened on the left side of the front end of the base 1, and a connecting pipe 18 is connected to the left side of the bottom of the hollow box 3, and the middle and lower part of the connecting pipe 18 passes through the opening groove 17 and is provided with an electric valve 19;

[0037] Specifically, the fan 13 can be used to conveniently recycle the dirty air and the fresh air, and the provided full heat exchange core 16 can perform heat exchange processing on the gas drawn in by the fan 13, thereby facilitating the heat exchange work.

[0038] Reference Figure 1 A plurality of doors 20 are equidistantly arranged on the front side of the hollow box 3, and hinges 21 are arranged on the upper and lower sides of the front ends of the plurality of doors 20. The plurality of doors 20 are rotatably connected to the front side of the hollow box 3 through the hinges 21, and a handle 22 is rotatably connected to the front side of the door 20. An observation window 23 is arranged in the middle of the front end of the door 20;

[0039] Specifically, the box door 20 can be opened by the handle 22, and the internal structure of the hollow box 3 can be easily inspected and maintained. The observation window 23 can be arranged to facilitate the staff to check the internal situation of the hollow box 3 at any time.

[0040] Reference Figure 1 A controller 24 is fixedly connected to the middle upper part of the front end of the middle door 20. The controller 24 is electrically connected to the servo motor 201, the fan 13 and the electric valve 19 respectively. A protective cover 25 is arranged on the outside of the controller 24. One side of the protective cover 25 is rotatably connected to the front side of the corresponding door 20.

[0041] Specifically, the operation of the servo motor 201, the fan 13 and the electric valve 19 can be controlled by the controller 24, and the protective cover 25 can protect the controller 24 from being damaged by external factors.

[0042] Working principle: When using the unit, the indoor dirty air is first drawn into the hollow box 3 through the fan 13. At this time, the dirty air will pass through the two filter plates 5 in turn and enter the left side of the hollow box 3. Then a part of the dirty air will be absorbed by the full heat exchange core 16 and converted into hot air. Then the electric valve 19 is opened. At this time, the fresh air from the outside will enter the hollow box 3. Then the mixed air generated by the fresh air and the hot air is discharged into the room through the fan 13. After long-term use, the filter plate 5 is easily blocked by impurities. At this time, the movable shaft 7 is rotated, and the active bevel gear 8 will rotate accordingly. The driven bevel gear 10 will rotate along with it due to the meshing with the active bevel gear 8, thereby driving the bidirectional screw rod 9 to rotate. At this time, the bidirectional screw rod 9 The movable block 11 on the outside of the rod 9 will drive the limit rod 12 to move to both sides so that the limit fixation of the filter plate 5 can be released. It is relatively simple to disassemble and replace the filter plate 5, thereby reducing the workload of the staff and meeting the needs of the users. When fresh air is injected into the room, the servo motor 201 can drive the worm 202 to rotate, and the worm wheel 206 will rotate accordingly due to the engagement with the worm 202, thereby driving the fan plate 205 to rotate. At this time, the air outlet can be adjusted according to the angle change between the fan plate 205 and the cross fixing plate 203, thereby achieving energy efficiency optimization, precise temperature control and reduction of energy waste, thereby improving the practicality of the device.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A combined closed heat exchange unit, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a hollow box (3), the left and right sides of the interior of the hollow box (3) are fixedly connected to baffles (4), a filter plate (5) is arranged in the middle of one side of the baffle (4), a cavity (6) is opened inside the baffle (4), one side of the baffle (4) is rotatably connected to a movable shaft (7), one end of the movable shaft (7) passes through the cavity (6) and is fixedly connected to an active bevel gear (8), the interior of the cavity (6) is rotatably connected to a bidirectional screw rod (9), and the middle of the outer side of the bidirectional screw rod (9) is fixedly connected to a filter plate (5). A driven bevel gear (10) is connected, the two driving bevel gears (8) are respectively meshed and connected with the corresponding driven bevel gears (10), the front and rear sides of the outer walls of the two bidirectional screw rods (9) are both threadedly connected with movable blocks (11), the top of the movable block (11) is fixedly connected with a limit rod (12), one end of the plurality of limit rods (12) respectively penetrates the front and rear sides of the corresponding filter plates (5), the plurality of movable blocks (11) are respectively slidably connected with the inside of the corresponding cavity (6), and an adjustment mechanism (2) is arranged on the right side inside the hollow box (3).

2. The combined closed heat exchange unit according to claim 1, characterized in that: The regulating mechanism (2) comprises a servo motor (201), the servo motor (201) being fixedly connected to the right end of the top inner side of the hollow box (3), the output end of the servo motor (201) being fixedly connected to a worm (202), the right inner side of the hollow box (3) being fixedly connected to a cross fixing plate (203), the left side of the cross fixing plate (203) being rotatably connected to a rotating rod (204), the outer sides of the rotating rod (204) being fixedly connected to sector plates (205), the outer side of the rotating rod (204) being fixedly connected to a worm wheel (206), and the worm wheel (206) being meshingly connected to the worm wheel (202).

3. The combined closed heat exchange unit according to claim 1, characterized in that: A fan (13) is fixedly connected to the middle of the inner bottom end of the hollow box (3); the output end of the fan (13) is connected to an air outlet pipe (14); the input end of the fan (13) is connected to an air exhaust pipe (15); and a full heat exchange core (16) is fixedly connected to the left side of the interior of the hollow box (3).

4. The combined closed heat exchange unit according to claim 1, characterized in that: A plurality of box doors (20) are equidistantly arranged on the front side of the hollow box (3); hinges (21) are arranged on the upper and lower sides of the front ends of the plurality of box doors (20); the plurality of box doors (20) are rotatably connected to the front side of the hollow box (3) via the hinges (21); a handle (22) is rotatably connected to the front side of the box door (20); and an observation window (23) is arranged in the middle of the front end of the box door (20).

5. The combined closed heat exchange unit according to claim 1, characterized in that: An open groove (17) is provided on the left side of the front end of the base (1), and a connecting pipe (18) is connected to the left side of the bottom of the hollow box (3). The middle and lower part of the connecting pipe (18) passes through the open groove (17) and is provided with an electric valve (19).

6. The combined closed heat exchange unit according to claim 4, characterized in that: A controller (24) is fixedly connected to the middle upper portion of the front end of the box door (20) on the middle side, and the controller (24) is electrically connected to the servo motor (201), the fan (13) and the electric valve (19) respectively.

7. The combined closed heat exchange unit according to claim 6, characterized in that: A protective cover (25) is arranged on the outside of the controller (24), and one side of the protective cover (25) is rotatably connected to the front side of the corresponding box door (20).

8. The combined closed heat exchange unit according to claim 2, characterized in that: The sizes of the gaps on the cross fixing plates (203) respectively match the sizes of the corresponding sector plates (205).