Jig for testing fool-proof device of automobile LED lamp assembly

By designing substrate positioning fixtures, thick end clamp slots, thin end clamps and clamping components in the fixtures for the anti-stupid device of the automotive LED headlight assembly, the problem of not being able to determine whether the wiring harness is inserted in the prior art is solved, and the correct installation and testing of the circuit board is achieved, and the accuracy and reliability of the test are improved.

CN222762188UActive Publication Date: 2025-04-15HUBEI KAGA ELECTRONICS LTD
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Patent Information

Application Number
CN202420558485.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-04-15
Estimated Expiration
2034-03-20

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Abstract

The utility model relates to the field of automobile LED automobile lamp assembly testing, in particular to a jig of an automobile LED automobile lamp assembly testing fool-proof device, which comprises a testing jig body, the top of the testing jig body is provided with two substrate positioning jigs, and the two substrate positioning jigs are distributed on the left side and the right side. A first positioning groove and a second positioning groove are formed in the tops of the two substrate positioning jigs, and circuit boards are arranged in the first positioning groove and the second positioning groove; according to the utility model, the substrate positioning jig is arranged on the testing jig body, a circuit board to be tested is installed in the corresponding first positioning groove and the second positioning groove according to the shape of the circuit board to be tested, the thick-end clamping groove is matched to connect the thick-end wire diameter, and the thin-end clamping tool can fix the thin-end wire diameter, so that the circuit board to be tested can be conveniently tested. Therefore, the wire diameter of the thick end and the wire diameter of the thin end are distinguished, and the problem of wrong connection between the two is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of automobile LED lamp assembly testing, in particular to a fixture for a fool-proof device for automobile LED lamp assembly testing. Background Art

[0002] Car LED lights are vehicle lighting fixtures that use LEDs as light sources. Compared with traditional halogen lamps or xenon lamps, LED lights have many advantages. First of all, LED lights have higher brightness and better energy efficiency. LEDs have high luminous efficiency and can produce brighter light while consuming less energy. This means that LED lights can use electricity more efficiently than traditional bulbs and reduce energy waste.

[0003] When producing LED car lights, they need to be tested to see if the circuit boards are unobstructed. However, during the test, since the wiring harnesses connecting the substrates are consistent at both ends but the wire diameters are different, the test equipment cannot detect whether the wiring harnesses are plugged in reverse. In addition, the placement directions of the two substrates on the jig cannot be identified, which can easily lead to misplacement. Utility Model Content

[0004] Based on the above description, the utility model provides a fixture for testing a fool-proof device for an automotive LED lamp assembly to solve the problem that the existing LED lamp test fixture is not good at judging whether the wiring harness is plugged in reverse.

[0005] The utility model solves the above technical problems with the following technical solutions: A fixture for testing a foolproof device for an automotive LED lamp assembly, comprising a test fixture body;

[0006] A substrate positioning jig is installed on the top of the test jig body, and the number of the substrate positioning jigs is two, the two substrate positioning jigs are distributed on the left and right sides, and the tops of the two substrate positioning jigs are provided with a first positioning groove and a second positioning groove;

[0007] Circuit boards are disposed inside the first positioning groove and the second positioning groove.

[0008] Furthermore, a thick end clamping groove is formed on the top surface of the substrate positioning fixture, and the thick end clamping groove is connected with the first positioning groove.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Furthermore, a thin end fixture is fixedly mounted on the top surface of the substrate positioning fixture, and a thin end fixing groove is provided on the top surface of the thin end fixture.

[0011] Furthermore, a clamping block is disposed on the top surface of the test fixture body, and the number of the clamping blocks is two. The two clamping blocks are distributed on one side of the two substrate positioning fixtures and close to one end of the second positioning groove.

[0012] Furthermore, a clamping assembly is disposed on the top surface of the substrate positioning fixture, and the clamping assembly includes a connecting seat, a pressing plate and a handle, and the connecting seat is fixedly mounted on the test fixture body.

[0013] On the basis of the above technical solution, the present invention can also be improved as follows.

[0014] Furthermore, one end of the pressing plate is connected to the connecting seat via a torsion spring and a rotating shaft, a handle is fixedly connected to the top surface of the pressing plate, and the bottom of the pressing plate is movably fitted with the top surface of the thin end fixture.

[0015] Furthermore, one end of the test fixture body is movably connected to a cover plate via a hinge, a pressure rod is fixedly installed at the bottom of the cover plate, a handle is fixedly installed on one side of the cover plate, and the cover plate and the test fixture body are connected via a hydraulic cylinder.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0017] 1. The utility model sets a substrate positioning fixture on the test fixture body to install the circuit board to be tested into the corresponding first positioning groove and the second positioning groove according to its shape, and cooperates with the thick end clamping groove to connect the thick end wire diameter. At the same time, the thin end clamp will fix the thin end wire diameter, so as to distinguish the thick end wire diameter from the thin end wire diameter and avoid the problem of incorrect connection between the two.

[0018] 2. By setting a positioning component on the test fixture body, it is convenient to use the pressure plate in the positioning component to further fix the thin-end wire diameter installed in the thin-end fixture to avoid the thin-end wire diameter being not fixed firmly due to its too thin wire diameter. At the same time, a pressure rod is set on the cover plate. As the cover plate is closed, the pressure rod presses the circuit board to ensure the stability of the circuit board in the first positioning groove and the second positioning groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a fixture for testing a fool-proof device for an automotive LED lamp assembly provided by an embodiment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the test fixture body in the utility model;

[0021] Figure 3 It is a three-dimensional structural schematic diagram of the test fixture body of the utility model with the clamping components removed.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Test fixture body; 2. Base plate positioning fixture; 3. Circuit board; 4. First positioning slot; 5. Thick end slot; 6. Second positioning slot; 7. Thin end fixture; 8. Clamp block; 9. Positioning assembly; 901. Connecting seat; 902. Press plate; 903. Handle; 10. Cover plate; 11. Hydraulic cylinder; 12. Handle; 13. Press rod. DETAILED DESCRIPTION

[0024] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0026] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the technical product is usually placed when in use. They are only for the convenience of describing the present technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technology. In addition, "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Therefore, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more.

[0027] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of this technology, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.

[0029] See also Figure 2 and Figure 3 , a fixture for testing a foolproof device of an automobile LED lamp assembly, comprising a test fixture body 1;

[0030] A substrate positioning jig 2 is installed on the top of the test jig body 1. There are two substrate positioning jigs 2, which are distributed on the left and right sides. A first positioning groove 4 and a second positioning groove 6 are formed on the top of the two substrate positioning jigs 2.

[0031] The circuit board 3 is disposed inside both the first positioning groove 4 and the second positioning groove 6 .

[0032] A substrate positioning fixture 2 is arranged on the test fixture body 1, and a first positioning groove 4 and a second positioning groove 6 are provided on the substrate positioning fixture 2, and the first positioning groove 4 and the second positioning groove 6 are adapted to the shape of the circuit board 3, so as to prevent the problem of misplacement.

[0033] See also Figure 2 and Figure 3 In this embodiment, a thick end slot 5 is formed on the top surface of the substrate positioning fixture 2 , and the thick end slot 5 is connected to the first positioning slot 4 .

[0034] See also Figure 2 and Figure 3 In this embodiment, a thin end fixture 7 is fixedly installed on the top surface of the substrate positioning fixture 2, and a thin end fixing groove is opened on the top surface of the thin end fixture 7.

[0035] The thick end slot 5 and the thin end fixture 7 are provided to facilitate the differentiated fixing of the thick end wire diameter and the thin end wire diameter. The thin end wire diameter will be obviously loose when placed in the thick end slot 5, while the thick end wire diameter cannot be placed in the thin end fixture 7, thereby preventing the problem of wrong wire diameter connection.

[0036] See also Figure 2 and Figure 3 In this embodiment, a clamping block 8 is disposed on the top surface of the test fixture body 1 . There are two clamping blocks 8 . The two clamping blocks 8 are distributed on one side of the two substrate positioning fixtures 2 and close to one end of the second positioning groove 6 .

[0037] The clamping block 8 is composed of two arc-shaped blocks. The wire diameter is fixed by pressing the wire diameter between the two arc-shaped blocks to ensure the stability of the wire diameter.

[0038] See also Figure 2 The top surface of the substrate positioning fixture 2 of this embodiment is provided with a clamping assembly 9, which includes a connecting seat 901, a pressing plate 902 and a handle 903, and the connecting seat 901 is fixedly mounted on the test fixture body 1.

[0039] See also Figure 2 In this embodiment, one end of the pressing plate 902 is connected to the connecting seat 901 through a torsion spring and a rotating shaft, a handle 903 is fixedly connected to the top surface of the pressing plate 902, and the bottom of the pressing plate 902 is movably fitted with the top surface of the thin end fixture 7.

[0040] Grasping the handle 903 can drive the pressure plate 902 to rotate, and then the thin end wire diameter can be pressed into the fixing groove of the thin end fixture 7, and then the handle 903 can be put down, so that the pressure plate 902 can press the thin end wire diameter in the thin end fixture 7 to ensure the stability of the thin end wire diameter.

[0041] See also Figure 1 and Figure 2 In this embodiment, one end of the test fixture body 1 is movably connected to a cover plate 10 through a hinge, a pressure rod 13 is fixedly installed at the bottom of the cover plate 10, a handle 12 is fixedly installed on one side of the cover plate 10, and the cover plate 10 and the test fixture body 1 are connected through a hydraulic cylinder 11.

[0042] The test fixture body 1 is movably connected to the cover plate 10 via a hinge, and then the pressure rod 13 on the cover plate 10 is pressed onto the top surface of the circuit board 3 to fix the circuit board 3 and prevent the circuit board 3 from loosening from the first positioning groove 4 and the second positioning groove 6.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fixture for testing a foolproof device of an automotive LED lamp assembly, comprising a test fixture body (1), characterized in that: A substrate positioning jig (2) is installed on the top of the test jig body (1), the number of the substrate positioning jigs (2) is two, the two substrate positioning jigs (2) are distributed on the left and right sides, and the tops of the two substrate positioning jigs (2) are provided with a first positioning groove (4) and a second positioning groove (6); A circuit board (3) is arranged inside the first positioning groove (4) and the second positioning groove (6).

2. The fixture for testing foolproof device of automobile LED lamp assembly according to claim 1, characterized in that: A thick end clamping groove (5) is provided on the top surface of the substrate positioning fixture (2), and the thick end clamping groove (5) is connected to the first positioning groove (4).

3. The fixture for testing foolproof device of automobile LED lamp assembly according to claim 1, characterized in that: A thin end fixture (7) is fixedly mounted on the top surface of the substrate positioning fixture (2), and a thin end fixing groove is provided on the top surface of the thin end fixture (7).

4. The fixture for testing foolproof device of automobile LED lamp assembly according to claim 1, characterized in that: A clamping block (8) is provided on the top surface of the test fixture body (1), and the number of the clamping blocks (8) is two. The two clamping blocks (8) are distributed on one side of the two substrate positioning fixtures (2) and close to one end of the second positioning groove (6).

5. The fixture for testing foolproof device of automobile LED lamp assembly according to claim 1, characterized in that: The top surface of the substrate positioning fixture (2) is provided with a positioning assembly (9), the positioning assembly (9) comprising a connecting seat (901), a pressing plate (902) and a handle (903), and the connecting seat (901) is fixedly mounted on the test fixture body (1).

6. A fixture for testing foolproof devices for automotive LED lamp components according to claim 5, characterized in that: One end of the pressing plate (902) is connected to the connecting seat (901) via a torsion spring and a rotating shaft, a handle (903) is fixedly connected to the top surface of the pressing plate (902), and the bottom of the pressing plate (902) is movably fitted to the top surface of the thin end fixture (7).

7. The fixture for testing foolproof device of automobile LED lamp assembly according to claim 1, characterized in that: One end of the test fixture body (1) is movably connected to a cover plate (10) via a hinge, a pressure rod (13) is fixedly mounted on the bottom of the cover plate (10), a handle (12) is fixedly mounted on one side of the cover plate (10), and the cover plate (10) and the test fixture body (1) are connected via a hydraulic cylinder (11).