Electric reactor pulling plate structure

By designing a pull plate structure combining horizontal and vertical connections in the reactor, the design of elliptical holes and circular holes solves the problem that the existing reactor pull plate is difficult to ensure verticality, achieving higher installation efficiency and tightening strength of the core, and enhancing the stability and adaptability of the reactor.

CN222762779UActive Publication Date: 2025-04-15SICHUAN SPECIAL TRANSFORMER FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421585802.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing reactor pull plate is difficult to ensure the verticality of the discus, which leads to the discus not being placed vertically during the discus coding process, affecting the tightening strength of the core.

Method used

A reactor pull plate structure is designed, adopting a combination of horizontal connections and vertical connections. Through the design of elliptical holes and circular holes, the connection between the pull plates and the reactor core is simplified, and the installation efficiency and flexibility are improved.

Benefits of technology

Through this design, the verticality of the pull plate is ensured, the tightening strength of the core is improved, the stability and adaptability of the reactor is enhanced, and it can adapt to different working environments and power requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222762779U_ABST
    Figure CN222762779U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric reactor pulling plate structure which solves the problems that in the prior art, the perpendicularity of an electric reactor pulling plate is difficult to guarantee, a discus is not placed vertically in the discus stacking process, and the fastening strength of an iron core is affected. Vertical connecting parts are arranged at the two ends and in the middle of the horizontal connecting part, elliptical holes are formed in the ends, away from the horizontal connecting part, of the vertical connecting parts, three round holes are sequentially distributed in the horizontal connecting part in the horizontal direction of the horizontal connecting part, and the center lines of the elliptical holes and the center lines of the round holes are located on the same straight line. Through reasonable layout and connection mode, the stability and reliability of the pulling plate structure are enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor pull plate structure. Background Art

[0002] At present, in the field of reactor manufacturing technology, there are many types of reactors, and the effects they play are also different. However, the structure of the reactor body is roughly the same. The reactor pull plate is an indispensable and important component of the reactor itself. Its function is to tighten and fix the reactor itself.

[0003] Most of the existing reactor pull plates adopt distributed pull plates. If distributed pull plates are used for fixing, it is difficult to ensure the verticality of the reactor pull plates, which will cause the discus to be placed non-vertically during the process of stacking the discus, affecting the fastening strength of the iron core. Utility Model Content

[0004] The utility model provides a reactor pull plate structure to solve the technical problem that the prior art is difficult to ensure the verticality of the reactor pull plate, resulting in non-vertical placement of the discus during the disc stacking process, which affects the fastening strength of the iron core.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A reactor pull plate structure provided in the present application includes a pull plate body, the pull plate body includes a horizontal connecting part, vertical connecting parts are provided at both ends and the middle of the horizontal connecting part, an elliptical hole is provided at the end of the vertical connecting part away from the horizontal connecting part, and three circular holes are distributed in sequence on the horizontal connecting part along the horizontal direction of the horizontal connecting part, and the center line of the elliptical hole and the circular hole are located on the same straight line.

[0007] Furthermore, the horizontal connection part is installed on the lower iron yoke of the reactor core, and the end of the vertical connection part with the elliptical hole is installed on the upper iron yoke of the reactor core, and the discus of the reactor core is located between the upper iron yoke and the lower iron yoke.

[0008] Furthermore, the horizontal connection part is bolted to the outer side surface of the lower iron yoke through a circular hole, and the vertical connection part is bolted to the outer side surface of the upper iron yoke through an elliptical hole.

[0009] Furthermore, the vertical diameter of the elliptical hole is larger than the horizontal diameter, which is convenient for installation and manual adjustment of inductance. By adding or removing an iron sheet on the core of the reactor, the length of the magnetic circuit can be changed, thereby changing the inductance value.

[0010] Furthermore, the upper edge of the horizontal connecting portion is lower than the upper edge of the lower iron yoke.

[0011] Beneficial effects achieved by the utility model:

[0012] (1) The reactor pull plate structure provided by the utility model makes the connection between the pull plate and the reactor core simpler and faster through the design of elliptical holes and circular holes. The diameter of the elliptical hole in the vertical direction is larger than the diameter in the horizontal direction, which not only facilitates the insertion of bolts during installation, but also allows fine-tuning after installation, thereby improving installation efficiency and convenience. The design of the elliptical hole allows a certain amount of room for movement in the connection between the pull plate and the upper iron yoke. By manually adjusting or adding / removing iron sheets, the magnetic circuit length can be easily changed, thereby changing the inductance value. This design greatly improves the flexibility and adaptability of the reactor, enabling it to adapt to different working environments and power requirements.

[0013] (2) The pull plate structure of the reactor provided by the utility model adopts a design that combines a horizontal connection part and a vertical connection part. The stability and reliability of the pull plate structure are enhanced through a reasonable layout and connection method. At the same time, the upper edge of the horizontal connection part is lower than the upper edge of the lower iron yoke. This design helps to reduce the deformation and displacement of the pull plate when it is subjected to force, thereby ensuring the overall stability and safety of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural schematic diagram of the reactor pull plate of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the reactor core of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the reactor core and the pull plate of the utility model.

[0017] Reference numerals:

[0018] 1. Pull plate body; 11. Horizontal connection part; 12. Vertical connection part; 13. Round hole; 14. Elliptical hole; 2. Upper iron yoke; 3. Lower iron yoke; 4. Discus.

[0019] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The same or similar numbers correspond to the same or similar parts. The terms describing the positional relationship in the drawings are only used for illustrative purposes and should not be construed as limitations on this patent. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0021] The technical solution of the present utility model is described in detail below in conjunction with the specific drawings.

[0022] like Figure 1-Figure 3 As shown, a reactor pull plate structure includes a pull plate body 1, the pull plate body 1 includes a horizontal connecting part 11, vertical connecting parts 12 are provided at both ends and the middle of the horizontal connecting part 11, an elliptical hole 14 is provided at the end of the vertical connecting part 12 away from the horizontal connecting part 11, three circular holes 13 are distributed in sequence along the horizontal direction of the horizontal connecting part 11, the elliptical hole 14 and the center line of the circular hole 13 are located on the same straight line, and the upper edge of the horizontal connecting part 11 is lower than the upper edge of the lower iron yoke 3.

[0023] In a specific embodiment, the horizontal connecting part 11 is installed on the lower iron yoke 3 of the reactor core, and the end of the vertical connecting part 12 with the elliptical hole 14 is installed on the upper iron yoke 2 of the reactor core, and the discus 4 of the reactor core is located between the upper iron yoke 2 and the lower iron yoke 3.

[0024] In a specific embodiment, the horizontal connecting portion 11 is bolted to the outer side surface of the lower iron yoke 3 through a circular hole 13, and the vertical connecting portion 12 is bolted to the outer side surface of the upper iron yoke 2 through an elliptical hole 14. The diameter of the elliptical hole 14 in the vertical direction is larger than the diameter in the horizontal direction, which is convenient for installation and manual adjustment of inductance. By adding or removing an iron sheet on the iron core of the reactor, the magnetic circuit length can be changed, thereby changing the inductance value.

[0025] The lower iron yoke is made of lower iron yoke pieces stacked layer by layer. The thickness of the lower iron yoke pieces is first calibrated and fixed with pull plates. The improved pull plates are made into an integral pull plate. Each pull plate can maintain a verticality of 90 degrees, which can ensure that the discus does not move during the stacking process. The verticality is guaranteed and the iron core fastening strength is greatly enhanced.

[0026] It comprises an upper iron yoke and a lower iron yoke, with at least one group of winding units arranged between the upper iron yoke and the lower iron yoke, each group of winding units comprises a core column, a pull plate and a hollow winding, the core column is arranged in the hollow part of the winding and is located between the upper iron yoke and the lower iron yoke, each group of unit windings has two pull plates which are arranged on both sides of the core column respectively, the upper iron yoke and the lower iron yoke are arranged between the two ends of the two pull plates respectively, through holes are correspondingly arranged at the two ends of the two pull plates, the upper iron yoke and the lower iron yoke, through bolts are arranged in the through holes and nuts are used to connect the pull plates with the upper iron yoke and the lower iron yoke; yarn tapes are wound around the outside of the two pull plates, and the windings are directly wound around the outside of the yarn tapes.

[0027] First, clamp the core column between two pull plates, wind the yarn tape outside the pull plate, and then perform varnish treatment. After curing, the pull plate, core column and yarn tape are fixed as a whole, with good connection strength; then wind the winding outside the yarn tape, install the upper iron yoke and the lower iron yoke after winding, and then perform varnish treatment again. From the above process, it can be seen that the structure of the present invention can make the winding and the core column have the smallest gap, reduce the leakage magnetic field, and reduce the loss of the reactor; at the same time, due to the omission of the winding bracket, the cost is reduced; the structure can improve production efficiency and assembly accuracy; the present invention can be used in low-frequency circuits to suppress current changes or shift the phase of alternating current.

[0028] The serial numbers of the embodiments of the present application are only for description and do not represent the advantages and disadvantages of the embodiments. The above are only preferred embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A reactor pull plate structure, characterized in that: The pull plate body (1) comprises a horizontal connection part (11), vertical connection parts (12) are provided at both ends and the middle of the horizontal connection part (11), an elliptical hole (14) is provided at one end of the vertical connection part (12) away from the horizontal connection part (11), three circular holes (13) are sequentially distributed on the horizontal connection part (11) along the horizontal direction of the horizontal connection part (11), and the center lines of the elliptical holes (14) and the circular holes (13) are located on the same straight line.

2. A reactor plate structure according to claim 1, characterized in that: The horizontal connection part (11) is mounted on the lower iron yoke (3) of the reactor core, and one end of the vertical connection part (12) with the elliptical hole (14) is mounted on the upper iron yoke (2) of the reactor core. The discus (4) of the reactor core is located between the upper iron yoke (2) and the lower iron yoke (3).

3. A reactor plate structure according to claim 2, characterized in that: The horizontal connection part (11) is bolted to the outer side surface of the lower iron yoke (3) through a circular hole (13), and the vertical connection part (12) is bolted to the outer side surface of the upper iron yoke (2) through an elliptical hole (14).

4. The reactor plate structure according to claim 1, characterized in that: The diameter of the elliptical hole (14) in the vertical direction is greater than the diameter in the horizontal direction.

5. A reactor plate structure according to claim 3, characterized in that: The upper edge of the horizontal connecting portion (11) is lower than the upper edge of the lower iron yoke (3).