Drilling and cleaning integrated equipment for capacitor core processing
By designing an integrated drilling and cleaning equipment for capacitor core processing with dual station switching and automatic cleaning functions, the problem that existing equipment cannot drill holes and residues after drilling when loading and unloading the capacitor core is solved, efficient processing and cleaning are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421125464.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing drilling equipment only has a single processing station, which makes it impossible to drill holes when loading and unloading the capacitor core, affecting the processing efficiency of the capacitor core. After drilling, there are debris residues on the capacitor core, which requires additional cleaning equipment to be cleaned, which increases the process flow and reduces production efficiency.
A drilling and cleaning integrated equipment for capacitor core processing is designed. By setting up a clamping mechanism to realize dual-station switching, the other capacitor core can be disassembled and assembled while drilling, and the debris generated by the drilling hole is automatically cleaned through the air pump, air pipe and air nozzle system.
Through dual-station switching and automatic cleaning functions, the equipment significantly improves the processing efficiency of the capacitor core, ensures the quality and cleanliness of the drilling holes, reduces the process flow, and saves labor and time costs.
Smart Images
Figure CN222762813U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing equipment, in particular to a drilling and cleaning integrated equipment for capacitor core processing. Background Art
[0002] A capacitor is an electronic component used to store charge and energy. It consists of an insulating medium between two conductors. The main function of a capacitor is to store and release charge in a circuit, as well as to regulate voltage and current. The core of a capacitor is usually made of an insulating material, such as polypropylene or ceramic. These materials are able to form an electric field between two conductors, thereby storing charge. At the same time, they can also prevent the flow of current between the conductors, acting as an insulator.
[0003] In order to lead out the electrodes and connect them to other circuits, it is usually necessary to drill holes on the capacitor core. However, the existing drilling equipment only has a single processing station, which makes it impossible to perform drilling operations when loading and unloading the capacitor core, thereby affecting the processing efficiency of the capacitor core. In addition, there are debris remaining on the capacitor core after drilling, and other cleaning equipment is required for subsequent cleaning, which increases the process flow and reduces production efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an integrated drilling and cleaning device for capacitor core processing, which solves the problems raised in the above-mentioned background technology.
[0005] In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a drilling and cleaning integrated equipment for capacitor core processing, comprising a frame, a base plate is installed on the inner side of the frame, a clamping mechanism is fixedly provided on the base plate, a mounting seat fixedly connected to the base plate is provided on one side of the clamping mechanism, a slide rail is installed on the mounting seat, a movable seat is slidably provided on the slide rail, two drill bits are rotatably connected to the side wall of the movable seat, synchronous wheels are fixedly provided at one end of the two drill bits, a synchronous belt is transmission-connected between the two synchronous wheels, one of the synchronous wheels is connected to a motor fixedly provided on the movable seat, and a movable mechanism connected to the movable seat is also provided on the mounting seat.
[0006] Preferably, the clamping mechanism includes an electric turntable fixedly connected to the base plate, a rotating frame is fixedly provided on the electric turntable, cylinders are installed at both ends of the rotating frame, connecting blocks are fixedly provided on the telescopic shaft of the cylinder, both ends of the connecting block are hinged to one end of two connecting rods respectively, the other ends of the two connecting rods are hinged to the bottom of two clamping seats respectively, and the two clamping seats are slidably set on slide rail two, and slide rail two is installed on the rotating frame.
[0007] Preferably, the moving mechanism includes a second motor installed on the inner side of the mounting seat, a turntable is fixedly provided on the output shaft of the second motor, a push rod is fixedly provided on the surface of the turntable near the edge, the push rod is slidably arranged in a moving hole opened at one end of the push rod, the push rod is "T" shaped, and the other end of the push rod is connected to the movable seat.
[0008] Preferably, a protrusion is fixedly provided on the outer wall of the turntable, and a switch fixedly connected to one side of the mounting base is provided on the outer side of the turntable.
[0009] Preferably, an air pump is installed on the base plate, an air pipe is connected to the air pump, a solenoid valve electrically connected to the switch is provided on the air pipe, and two air nozzles at the same height as the drill bit are installed at one end of the air pipe.
[0010] Preferably, a collection box is placed on the base plate, and the collection box is located below the drill bit.
[0011] By means of the above technical solution, the utility model provides a drilling and cleaning integrated device for capacitor core processing, which has at least the following beneficial effects:
[0012] 1. The integrated drilling and cleaning equipment for capacitor core processing has the function of double-station switching by setting a clamping mechanism. It can disassemble and assemble another capacitor core while drilling, which greatly improves the processing efficiency of the capacitor core. It can also drill two holes at one time, which is convenient for the lead-out of the positive and negative electrodes.
[0013] 2. The integrated drilling and cleaning equipment for capacitor core processing is equipped with an air pump, an air pipe and an air nozzle. After the drilling is completed, the air nozzle is used to spray air to blow off the debris generated by the drilling, which can ensure the quality and cleanliness of the drilling, improve the performance and stability of the capacitor, and can complete the drilling and cleaning work on the same equipment, which can improve production efficiency, reduce process flow, and save manpower and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of each component on the base plate of the utility model;
[0017] Figure 3 It is a structural schematic diagram of each component on the mounting base of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the clamping mechanism of the utility model.
[0019] Reference numerals:
[0020] 1. Frame; 2. Base plate; 3. Mounting seat; 4. Slide rail 1; 5. Movable seat; 6. Drill bit; 7. Synchronous wheel; 8. Synchronous belt; 9. Motor 1; 10. Moving mechanism; 101. Motor 2; 102. Turntable; 103. Push block; 104. Push rod; 105. Bump; 106. Switch; 11. Clamping mechanism; 111. Electric turntable; 112. Rotating frame; 113. Cylinder; 114. Connecting block; 115. Connecting rod; 116. Clamping seat; 117. Slide rail 2; 12. Air pump; 13. Air pipe; 14. Air nozzle; 15. Collection box. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The following describes an integrated drilling and cleaning device for capacitor core processing provided by some embodiments of the utility model in conjunction with the accompanying drawings.
[0023] Embodiment 1:
[0024] Combination Figure 1-4 As shown, the utility model provides a drilling and cleaning integrated device for capacitor core processing, including a frame 1, a base plate 2 is installed on the inner side of the frame 1, a clamping mechanism 11 is fixed on the base plate 2, the clamping mechanism 11 is used to clamp the capacitor core, a mounting seat 3 fixedly connected to the base plate 2 is provided on one side of the clamping mechanism 11, a slide rail 4 is installed on the mounting seat 3, the setting of the slide rail 4 can make the movable seat 5 more stable when it moves horizontally, a movable seat 5 is slidably arranged on the slide rail 4, two drill bits 6 are rotatably connected to the side wall of the movable seat 5, a synchronous wheel 7 is fixed at one end of the two drill bits 6, a synchronous belt 8 is connected between the two synchronous wheels 7, the setting of the synchronous wheel 7 and the synchronous belt 8 can make the two drill bits 6 run synchronously, and two holes are drilled at one time, one of the synchronous wheels 7 is connected to a motor 9 fixed on the movable seat 5, and a moving mechanism 10 connected to the movable seat 5 is also provided on the mounting seat 3, and the moving mechanism 10 is used to drive the drill bit 6 to move horizontally and perform drilling operations.
[0025] Specifically, the clamping mechanism 11 includes an electric turntable 111 fixedly connected to the base plate 2, a rotating frame 112 is fixedly provided on the electric turntable 111, cylinders 113 are installed at both ends of the rotating frame 112, a connecting block 114 is fixedly provided on the telescopic shaft of the cylinder 113, both ends of the connecting block 114 are respectively hinged to one end of two connecting rods 115, the other ends of the two connecting rods 115 are respectively hinged to the bottom of two clamping seats 116, the two clamping seats 116 are both slidably set on the slide rail 117, and the slide rail 117 is installed on the rotating frame 112.
[0026] Specifically, the moving mechanism 10 includes a motor 101 installed on the inner side of the mounting seat 3, a turntable 102 is fixedly provided on the output shaft of the motor 101, a push rod 104 is fixedly provided at a position near the edge of the surface of the turntable 102, and the push rod 104 is slidably arranged in a moving hole opened at one end of the push rod 104, the push rod 104 is "T" shaped, and the other end of the push rod 104 is connected to the movable seat 5.
[0027] Furthermore, a collection box 15 is placed on the base plate 2, and the collection box 15 is located below the drill bit 6; the collection box 15 is used to collect debris generated by drilling.
[0028] According to the embodiment, the capacitor core is clamped on the clamping mechanism 11. The clamping process is as follows: the capacitor core is placed on the inner side of the clamp seat 116, and then the cylinder 113 is started to drive the connecting block 114 to move. The connecting block 114 drives the two clamp seats 116 to approach each other through the connecting rod 115, thereby clamping the capacitor core. Then, the motor 2 101 is started and the two drill bits 6 are rotated synchronously through the transmission action of the synchronous wheel 7 and the synchronous belt 8. Finally, the motor 2 101 in the moving mechanism 10 is started. The motor 2 101 drives the turntable 102 to rotate. The turntable 102 drives the push rod 104 to move horizontally through the push block 103. The push rod 104 drives the drill bit 6 to move through the movable seat 5, thereby performing the drilling operation.
[0029] Embodiment 2:
[0030] Combination Figure 2 As shown, based on the first embodiment, an air pump 12 is installed on the base plate 2, an air pipe 13 is connected to the air pump 12, an electromagnetic valve electrically connected to the switch 106 is provided on the air pipe 13, and two air nozzles 14 at the same height as the drill bit 6 are installed at one end of the air pipe 13.
[0031] Specifically, a protrusion 105 is fixedly provided on the outer wall of the turntable 102, and a switch 106 fixedly connected to one side of the mounting base 3 is provided on the outer side of the turntable 102; the switch 106 is used to control the operation of the air pump 12 to achieve automatic cleaning.
[0032] According to the embodiment, when the turntable 102 rotates counterclockwise and the protrusion 105 contacts the switch 106, the drill bit 6 has completed drilling, and the switch 106 controls the air pump 12 to operate, so that the air nozzle 14 blows air, thereby automatically blowing off the debris generated by drilling.
[0033] Through the above embodiment, it can be known that the use process of the device is to clamp the capacitor core to the clamping mechanism 11. The clamping process is to place the capacitor core on the inner side of the clamping seat 116, then start the cylinder 113 and drive the connecting block 114 to move, and the connecting block 114 drives the two clamping seats 116 to move closer to each other through the connecting rod 115, so as to clamp the capacitor core, and then start the motor 101 and drive the two drills 6 to rotate synchronously through the synchronous wheel 7 and the synchronous belt 8, and finally start the moving mechanism. The motor 2 101 in 10 drives the turntable 102 to rotate, and the turntable 102 drives the push rod 104 to move horizontally through the push block 103, and the push rod 104 drives the drill bit 6 to move through the movable seat 5, so as to perform the drilling operation. When the turntable 102 rotates counterclockwise, the protrusion 105 contacts the switch 106, and the drill bit 6 has completed the drilling, and the switch 106 controls the air pump 12 to operate, so that the air nozzle 14 blows air, thereby automatically blowing the debris generated by the drilling into the collection box 15.
[0034] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drilling and cleaning integrated device for capacitor core processing, comprising a frame (1), characterized in that: A base plate (2) is installed on the inner side of the frame (1), a clamping mechanism (11) is fixedly provided on the base plate (2), a mounting seat (3) fixedly connected to the base plate (2) is provided on one side of the clamping mechanism (11), a slide rail (4) is installed on the mounting seat (3), a movable seat (5) is slidably provided on the slide rail (4), two drill bits (6) are rotatably connected to the side wall of the movable seat (5), a synchronous wheel (7) is fixedly provided at one end of the two drill bits (6), a synchronous belt (8) is transmission-connected between the two synchronous wheels (7), one of the synchronous wheels (7) is connected to a motor (9) fixedly provided on the movable seat (5), and a moving mechanism (10) connected to the movable seat (5) is also provided on the mounting seat (3).
2. The integrated drilling and cleaning equipment for capacitor core processing according to claim 1, characterized in that: The clamping mechanism (11) comprises an electric turntable (111) fixedly connected to a base plate (2), a rotating frame (112) fixedly arranged on the electric turntable (111), cylinders (113) installed at both ends of the rotating frame (112), a connecting block (114) fixedly arranged on the telescopic shaft of the cylinder (113), the two ends of the connecting block (114) are respectively hinged to one end of two connecting rods (115), the other ends of the two connecting rods (115) are respectively hinged to the bottom of two clamping seats (116), the two clamping seats (116) are both slidably arranged on a second slide rail (117), and the second slide rail (117) is installed on the rotating frame (112).
3. The integrated drilling and cleaning equipment for capacitor core processing according to claim 1, characterized in that: The moving mechanism (10) comprises a second motor (101) mounted on the inner side of the mounting seat (3); a turntable (102) is fixedly provided on the output shaft of the second motor (101); a push rod (104) is fixedly provided on the surface of the turntable (102) near the edge; the push rod (104) is slidably arranged in a moving hole opened at one end of the push rod (104); the push rod (104) is in a "T" shape; the other end of the push rod (104) is connected to the movable seat (5).
4. The integrated drilling and cleaning equipment for capacitor core processing according to claim 3, characterized in that: A convex block (105) is fixedly provided on the outer wall of the rotating disk (102), and a switch (106) fixedly connected to one side of the mounting seat (3) is provided on the outer side of the rotating disk (102).
5. The integrated drilling and cleaning equipment for capacitor core processing according to claim 4, characterized in that: An air pump (12) is installed on the base plate (2), an air pipe (13) is connected to the air pump (12), an electromagnetic valve electrically connected to the switch (106) is arranged on the air pipe (13), and two air nozzles (14) at the same height as the drill bit (6) are installed at one end of the air pipe (13).
6. The integrated drilling and cleaning equipment for capacitor core processing according to claim 1, characterized in that: A collection box (15) is placed on the base plate (2), and the collection box (15) is located below the drill bit (6).