Pipeline cutting equipment

By designing a pipeline cutting equipment including a cylinder and a laser cutting head, the problems of large-diameter pipeline cutting difficulties and uneven cuts are solved, and efficient and stable pipeline cutting is achieved.

CN222767512UActive Publication Date: 2025-04-18PUCHENG QIAOLING SU IND CO LTD
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Patent Information

Application Number
CN202421591538.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-18
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing small-diameter pipeline cutting cutter plate can be cut through at one time, while large-diameter pipeline cutting cutter plate cannot be cut through. Staff need to hold the cutting equipment to cut around the pipe in a circle. The cutting is difficult, and errors are easily generated when the hand-held cutting equipment is wound around, resulting in uneven cuts and reducing the cutting quality.

Method used

A pipe cutting equipment is designed, including a cylinder and a cutting mechanism. The cylinder is equipped with a clamping mechanism and a laser cutting head. The pinion is driven to rotate by the first motor, and the cylinder rotates slowly. The laser cutting head cuts the rotating pipe. At the same time, the screw is driven by the second motor, so that the cutting mechanism can be translated left and right to adapt to cutting at different positions.

Benefits of technology

By fixing the pipe and rotating cutting with a laser cutting head, the problems of difficult cutting and uneven cutting of large-diameter pipes are solved, and the cutting quality and efficiency are improved.

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    Figure CN222767512U_ABST
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Abstract

The utility model discloses a pipeline cutting equipment relates to pipeline cutting technical field, including cylinder and cutting mechanism, the inside of cylinder is provided with clamping mechanism, the outside of cylinder is rotatingly connected with circular ring frame, the lower end of support plate is welded with base, the output end of first motor is connected with pinion, and the output end of first motor is connected with pinion. A large gear is installed in the middle of the outer surface of the cylinder, the cutting mechanism is arranged on the right side of the cylinder, the second air cylinder is arranged above the laser cutting head, and a movable sliding block is fixed to the upper portion of the cutting mechanism. A pipeline is fixed in the cylinder through mutual cooperation of the lower arc-shaped plate, the fixing block, the upper arc-shaped plate and the first air cylinder, it is ensured that the pipeline cannot slide in the cutting process, the small gear is driven by the first motor to rotate, under the meshing action of the small gear and the large gear, the cylinder rotates slowly, the pipeline installed in the cylinder rotates along with the cylinder, and the pipeline is cut. And the laser cutting head effectively cuts the rotating pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline cutting, in particular to a pipeline cutting device. Background Art

[0002] When constructing factories, houses and other buildings, a large number of pipes are needed, such as fire-fighting pipes, water supply pipes, gas supply pipes, sewage pipes, exhaust pipes, etc. The length of the pipes often needs to be adjusted according to actual needs, that is, the pipes are cut into appropriate sizes with cutting equipment.

[0003] The existing small-diameter pipe cutting disc can cut through the pipe in one go, but the large-diameter pipe cutting disc cannot cut through the pipe. The worker needs to hold the cutting device and circle around the pipe to cut, which makes cutting difficult. The handheld cutting device is prone to errors when circling, resulting in uneven incisions and reduced cutting quality. Therefore, a pipe cutting device is proposed. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a pipe cutting device to solve the problem that the existing small-diameter pipe cutting disc can cut through at one time, but the large-diameter pipe cutting disc cannot cut through, and the staff needs to hold the cutting device and circle around the pipe to cut, which makes cutting difficult. The handheld cutting device is prone to errors when circling, resulting in uneven incisions and reduced cutting quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe cutting device, comprising a cylinder and a cutting mechanism, wherein a clamping mechanism is arranged inside the cylinder, a circular frame is rotatably connected to the outside of the cylinder, and a support plate is integrally arranged at the bottom end of the circular frame, a base is welded to the lower end of the support plate, and a first motor is installed on the left side of the support plate, a small gear is connected to the output end of the first motor, and a large gear is installed in the middle of the outer surface of the cylinder;

[0006] The cutting mechanism is arranged on the right side of the cylinder, and the cutting mechanism includes a laser cutting head and a second cylinder, the second cylinder is arranged above the laser cutting head, a movable slider is fixed above the cutting mechanism, and a screw rod passes through the inside of the movable slider, the right end of the screw rod is connected to a second motor, a horizontal plate is arranged parallel to the top of the screw rod, and baffles are welded on the left and right ends of the bottom of the horizontal plate.

[0007] Preferably, the clamping mechanism comprises a fixed block welded to the inner wall of the cylinder, a lower arc plate is installed on the top of the fixed block, an upper arc plate is arranged above the lower arc plate, and the top of the upper arc plate is connected to the first cylinder.

[0008] Preferably, the central axis of the circular frame coincides with the central axis of the cylinder, and the cylinder and the base are parallel to each other.

[0009] Preferably, the output shaft of the first motor passes through the support plate through a bearing and is connected to the pinion gear, and the pinion gear is meshingly connected to the large gear.

[0010] Preferably, the screw rod is rotatably connected to the baffle plate, and the movable slider is threadedly connected to the outer side of the screw rod, and the top end of the movable slider is slidably fitted with the lower surface of the horizontal plate.

[0011] Preferably, connecting plates are welded to both the front and rear ends of the transverse plate, and a longitudinal plate is fixed to the lower end of the connecting plate, and a controller is installed at the front end of the longitudinal plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model fixes the pipe inside the cylinder through the cooperation of the lower arc plate, the fixing block, the upper arc plate and the first cylinder to ensure that the pipe does not slide during the cutting process. The first motor drives the small gear to rotate. Under the meshing action of the small gear and the large gear, the cylinder rotates slowly, and the pipe installed inside the cylinder rotates accordingly. The laser cutting head effectively cuts the rotating pipe;

[0014] 2. The utility model provides stable support for the cylinder through the circular ring frame and the support plate. Since the circular ring frame and the cylinder are rotatable, the circular ring frame provides support for the cylinder without interfering with the rotation of the cylinder.

[0015] 3. The utility model drives the screw rod to rotate forward or reversely through the second motor, so that the movable slider threadedly connected to the outer side of the screw rod has the function of left and right translation, and the position of the cutting mechanism fixed at the bottom of the movable slider is adjustable, which is convenient for cutting at different positions of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 This is a front view structural schematic diagram of the utility model;

[0018] Figure 3 It is a schematic diagram of the cylindrical three-dimensional structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the right side structure of the cylinder of the utility model.

[0020] In the figure: 1. cylinder; 2. clamping mechanism; 201. fixed block; 202. lower arc plate; 203. upper arc plate; 204. first cylinder; 3. circular ring frame; 4. support plate; 5. base; 6. first motor; 7. small gear; 8. large gear; 9. cutting mechanism; 901. laser cutting head; 902. second cylinder; 10. movable slider; 11. screw rod; 12. second motor; 13. horizontal plate; 14. baffle; 15. connecting plate; 16. longitudinal plate; 17. controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0022] The following describes an embodiment of the utility model based on its overall structure.

[0023] See also Figure 1-4 A pipe cutting device comprises a cylinder 1 and a cutting mechanism 9. A clamping mechanism 2 is arranged inside the cylinder 1. The clamping mechanism 2 comprises a fixing block 201 welded to the inner wall of the cylinder 1. A lower arc plate 202 is installed on the top of the fixing block 201, and an upper arc plate 203 is arranged above the lower arc plate 202. The top of the upper arc plate 203 is connected to a first cylinder 204. The pipe passes through the inside of the cylinder 1. The lower arc plate 202 provides support for the pipe. The upper arc plate 203 is controlled to descend by starting the first cylinder 204 until the upper arc plate 203 abuts against the pipe. The pipe is fixed by the clamping mechanism 2, so that the pipe remains stable during the cutting process, thereby improving the cutting quality. The outside of the cylinder 1 is rotatably connected to a circular frame 3, and a support plate 4 is integrally arranged at the bottom end of the circular frame 3. The support plate 4 A base 5 is welded to the lower end of the support plate 4, and a first motor 6 is installed on the left side of the support plate 4. The central axis of the circular frame 3 coincides with the central axis of the cylinder 1, and the cylinder 1 and the base 5 are parallel to each other. The circular frame 3 and the support plate 4 provide stable support for the cylinder 1. Since the circular frame 3 and the cylinder 1 are rotatable, the circular frame 3 provides support for the cylinder 1 without interfering with the rotation of the cylinder 1. A pinion 7 is connected to the output end of the first motor 6, and a large gear 8 is installed in the middle of the outer surface of the cylinder 1. The output shaft of the first motor 6 passes through the support plate 4 through a bearing and is connected to the pinion 7, and the pinion 7 is meshed with the large gear 8. The pinion 7 is driven to rotate by starting the first motor 6. Under the meshing action of the pinion 7 and the large gear 8, the cylinder 1 rotates slowly, and the pipe installed inside the cylinder 1 rotates accordingly, which is convenient for cutting the pipe;

[0024] The cutting mechanism 9 is arranged on the right side of the cylinder 1, and the cutting mechanism 9 includes a laser cutting head 901 and a second cylinder 902, the second cylinder 902 is arranged above the laser cutting head 901, a movable slider 10 is fixed above the cutting mechanism 9, and a screw rod 11 is passed through the inside of the movable slider 10, and a second motor 12 is connected to the right end of the screw rod 11, the screw rod 11 is rotatably connected to the baffle 14, and the movable slider 10 is threadedly connected to the outside of the screw rod 11, and the top end of the movable slider 10 is slidably fitted with the lower surface of the cross plate 13, and the screw rod 11 is driven by starting the second motor 12 The forward and reverse rotation makes the movable slider 10 threadedly connected to the outside of the screw rod 11 have the function of left and right translation, thereby controlling the position of the cutting mechanism 9, which is convenient for cutting at different positions of the pipeline. A horizontal plate 13 is arranged parallel to the top of the screw rod 11, and baffles 14 are welded to the left and right ends of the bottom of the horizontal plate 13. Connecting plates 15 are welded to the front and rear ends of the horizontal plate 13, and a longitudinal plate 16 is fixed to the lower end of the connecting plate 15. A controller 17 is installed at the front end of the longitudinal plate 16. The setting of the connecting plate 15 and the longitudinal plate 16 provides a stable supporting force for the cutting mechanism 9, so that the cutting mechanism 9 remains stable.

[0025] Working principle: When in use, first pass the pipe through the inside of the cylinder 1, and the lower arc plate 202 provides support for the pipe. The first cylinder 204 is started by the controller 17 to drive the upper arc plate 203 to descend until the upper arc plate 203 is against the pipe, and the pipe is fixed by the clamping mechanism 2. The laser cutting head 901 is controlled to descend by the second cylinder 902, and the laser cutting head 901 cuts the pipe. The first motor 6 is started to drive the pinion 7 to rotate. Under the meshing action of the pinion 7 and the large gear 8, the cylinder 1 rotates slowly. Since the annular frame 3 is rotatably connected to the outside of the cylinder 1, the annular frame 3 and the support plate 4 provide support for the cylinder 1 without interfering with the rotation of the cylinder 1. The rotation of the cylinder 1 drives the internal pipe to rotate together, so the laser cutting head 901 effectively cuts the rotating pipe. By starting the second motor 12 to drive the screw rod 11 to rotate forward and reverse, the movable slider 10 threadedly connected to the outside of the screw rod 11 has the function of left and right translation, thereby controlling the position of the cutting mechanism 9, which is convenient for cutting at different positions of the pipe.

[0026] The device is controlled automatically by the controller 17. The control circuit of the controller 17 can be realized by simple programming by a person skilled in the art, which is common knowledge in the art. Therefore, the control method and circuit connection of the device will not be explained in detail.

[0027] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0028] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A pipe cutting device, comprising a cylinder (1) and a cutting mechanism (9), characterized in that: The cylinder (1) is provided with a clamping mechanism (2) inside, the cylinder (1) is rotatably connected with a circular frame (3) outside, and a support plate (4) is integrally provided at the bottom end of the circular frame (3), a base (5) is welded to the lower end of the support plate (4), and a first motor (6) is installed on the left side of the support plate (4), the output end of the first motor (6) is connected with a small gear (7), and a large gear (8) is installed in the middle of the outer surface of the cylinder (1); The cutting mechanism (9) is arranged on the right side of the cylinder (1), and the cutting mechanism (9) comprises a laser cutting head (901) and a second cylinder (902), the second cylinder (902) being arranged above the laser cutting head (901), a movable slider (10) being fixed above the cutting mechanism (9), and a screw rod (11) passing through the inside of the movable slider (10), a second motor (12) being connected to the right end of the screw rod (11), a horizontal plate (13) being arranged above the screw rod (11) in parallel, and baffles (14) being welded to the left and right ends of the bottom of the horizontal plate (13).

2. A pipe cutting device according to claim 1, characterized in that: The clamping mechanism (2) comprises a fixed block (201) welded to the inner wall of the cylinder (1), a lower arc plate (202) being installed at the top end of the fixed block (201), an upper arc plate (203) being arranged above the lower arc plate (202), and a first cylinder (204) being connected to the top end of the upper arc plate (203).

3. A pipe cutting device according to claim 1, characterized in that: The central axis of the circular ring frame (3) coincides with the central axis of the cylinder (1), and the cylinder (1) and the base (5) are parallel to each other.

4. The pipe cutting device according to claim 1, characterized in that: The output shaft of the first motor (6) passes through the support plate (4) via a bearing and is connected to the pinion gear (7), and the pinion gear (7) is meshingly connected to the large gear (8).

5. The pipe cutting device according to claim 1, characterized in that: The screw rod (11) is rotatably connected to the baffle plate (14), and the movable slider (10) is threadedly connected to the outer side of the screw rod (11), and the top end of the movable slider (10) is slidably fitted to the lower surface of the horizontal plate (13).

6. The pipe cutting device according to claim 1, characterized in that: The front and rear ends of the transverse plate (13) are both welded with connecting plates (15), and the lower end of the connecting plate (15) is fixed with a longitudinal plate (16), and the front end of the longitudinal plate (16) is installed with a controller (17).