Photovoltaic support welding machine

Abstract

The photovoltaic support welding machine comprises an operation box, an operation assembly is arranged in the operation box and comprises a fixed table, a first air cylinder, a movable frame, a sliding rail and a second air cylinder, the fixed table is installed in the operation box, the first air cylinder is installed on the top of the fixed table, and the movable frame is installed on the top of the second air cylinder. The moving frame is connected to the output end of the first air cylinder, the sliding rail is installed on the fixing table, the moving frame is slidably connected with the sliding rail, the second air cylinder is slidably connected to one side of the interior of the operation box, a fixing assembly is connected to the interior of the operation box, and the fixing assembly comprises a driving motor, a driving gear and a driven gear. And the driving motor is installed in the operation box, the driving gear is connected to the output end of the driving motor, and the driven gear is connected with the driving gear in a meshed mode, so that the technical problem that an existing welding machine mentioned in the background technology is insufficient in the aspect of position adjustment of a welding gun is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, and more specifically, to a photovoltaic support welding machine. Background Art

[0002] In the existing technology, the existing welding machines have deficiencies in adjusting the position of the welding gun. In actual operation, the position of the welding gun needs to be precisely adjusted according to the shape, size and welding requirements of the welded parts. However, the existing welding machines often lack such flexible adjustment capabilities, which makes it difficult for operators to achieve the best welding effect when facing different welding scenarios, thereby affecting the welding quality and efficiency.

[0003] Secondly, the existing welding machines lack fixing components for the welded parts during the welding process. When welding photovoltaic brackets, it is crucial to ensure the stability and correct position of the welded parts. The lack of effective fixing components may cause displacement or deformation during the welding process, thereby affecting the strength of the welded joint and the stability of the overall structure. This not only reduces production efficiency, but may also increase the cost of rework and maintenance.

[0004] Finally, the existing welding machines are unable to promptly and effectively handle the dust generated during the welding process. A large amount of metal smoke and dust will be generated during the welding operation. These substances not only pose a threat to the health of the operators, but may also cause damage to the welding equipment. The existing welding machines lack special dust suction devices, resulting in the dust in the welding process cannot be sucked out in time, affecting the cleanliness of the working environment and the safety of production. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the problems existing in the prior art, the utility model provides a photovoltaic bracket welding machine to solve the technical problem mentioned in the background technology that the existing welding machine has insufficient position adjustment of the welding gun.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic bracket welding machine, comprising an operating box, an operating component is arranged inside the operating box, the operating component comprises a fixed table, a first cylinder, a movable frame, a sliding rail and a second cylinder, the fixed table is installed inside the operating box, the first cylinder is installed on the top of the fixed table, the movable frame is connected to the output end of the first cylinder, the sliding rail is installed on the fixed table, the movable frame is slidably connected to the sliding rail, the second cylinder is slidably connected to one side of the operating box, the operating box is connected with a fixed component inside, the fixed component comprises a driving motor, a driving gear and a driven gear, the driving motor is installed inside the operating box, the driving gear is connected to the output end of the driving motor, the driven gear is meshed with the driving gear, and the outside of the operating box is connected with a dust suction component.

[0009] The utility model is further configured such that the output end of the second cylinder is connected to a moving platform, a guide rail is installed at the bottom of the moving frame, the guide rail is slidably connected to the moving platform, and the moving process of the moving platform is completed through the coordinated use of various components.

[0010] The utility model is further configured that an operating arm is connected to one side of the movable platform, and a welding gun is installed on the operating arm, so that the welding process of the welding frame is facilitated through the coordinated use of various components.

[0011] The utility model is further configured such that a rotating table is rotatably connected inside the operating box, the rotating table is connected to the driven gear, an operating table is mounted on the rotating table, a placement groove is opened on the operating table, a welding frame is placed in the placement groove, a fixing rod is mounted in the placement groove, a plurality of fixing rods are provided, and the rotation process of the operating table is completed through the coordinated use of various components.

[0012] The utility model is further configured as follows: a first electric telescopic rod is installed on one side of the fixed platform, and a plurality of the first electric telescopic rods are provided. The output end of the first electric telescopic rod is rotatably connected to a rotating block, and one end of the rotating block is in contact with the welding frame. A hinge seat is fixedly installed on the fixed platform, and the hinge seat is rotatably connected to the rotating block. A second electric telescopic rod is installed on the bottom of the fixed platform, and a plurality of the second electric telescopic rods are provided. A moving rod is connected to the output end of the second electric telescopic rod, and the moving rod slides in the placement groove, and the moving rod and the fixed rod are both in contact with the welding frame. The fixing process of the welding frame is completed through the coordinated use of various components.

[0013] The utility model is further configured such that the dust suction assembly includes a fan, a suction pipe and a collection box, the fan is installed at both ends of the top of the operating box, the suction pipe is connected to the fan, and the collection box is connected to one end of the suction pipe, and the dust adsorption process is completed through the coordinated use of various components.

[0014] The utility model is further configured such that a filter plate is slidably connected inside the collection box, and air holes are evenly opened on the collection box, so that the dust filtering process is completed through the coordinated use of various components.

[0015] The utility model is further configured such that a switch door is rotatably connected to the outside of the operation box, and an observation window is installed on the switch door, so that the welding process can be observed through the coordinated use of various components.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a photovoltaic bracket welding machine, which has the following beneficial effects:

[0018] 1. The operating components realize precise position adjustment and movement of the welding gun through the design of fixed table, cylinder, mobile frame, sliding rail and operating arm. This design enables the operator to easily adjust the position of the welding gun according to welding requirements, which improves the flexibility and accuracy of welding. At the same time, the coordination of the mobile frame and the sliding rail ensures the stable movement of the welding gun, and the setting of the operating arm further enhances the operating convenience and welding efficiency of the equipment.

[0019] 2. The fixing assembly includes a driving motor, a driving gear and a driven gear, which work together to fix and adjust the position of the welding frame. By starting the gear system with the driving motor, the angle of the welding frame can be easily adjusted to meet the needs of different welding scenarios. The design of the fixing rod and the electric telescopic rod provides multi-point fixation of the welding frame, which enhances the stability of the components during welding and thus improves the welding quality.

[0020] 3. The dust collection component effectively solves the dust problem generated during welding through the design of the fan, suction pipe and collection box. The suction generated by the fan sucks the dust generated by welding into the collection box, and the filter plate plays a role in filtering dust, keeping the working environment clean and reducing the harm of dust to operators and equipment. The setting of the air holes ensures the ventilation of the dust collection system, and the slidable filter plate facilitates maintenance and replacement, thereby improving the efficiency and life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a photovoltaic bracket welding machine in the utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0023] Figure 3 It is a partial structural schematic diagram of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the operating components in the utility model;

[0025] Figure 5 It is a structural schematic diagram of the fixing component in the utility model;

[0026] Figure 6 It is a partial structural schematic diagram of the fixing component in the utility model.

[0027] In the figure: 1, operating box; 2, fixed table; 3, first cylinder; 4, mobile frame; 5, sliding rail; 6, second cylinder; 7, driving motor; 8, driving gear; 9, driven gear; 10, mobile table; 11, guide rail; 12, operating arm; 13, welding gun; 14, rotating table; 15, operating table; 16, placement slot; 17, welding frame; 18, fixed rod; 19, first electric telescopic rod; 20, rotating block; 21, hinged seat; 22, second electric telescopic rod; 23, mobile rod; 24, fan; 25, suction pipe; 26, collecting box; 27, filter plate; 28, air vent; 29, switch door; 30, observation window. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0031] See also Figure 1-6A photovoltaic bracket welding machine includes an operating box 1, an operating component is arranged inside the operating box 1, the operating component includes a fixed table 2, a first cylinder 3, a mobile frame 4, a sliding rail 5 and a second cylinder 6, the fixed table 2 is installed inside the operating box 1, the first cylinder 3 is installed on the top of the fixed table 2, the mobile frame 4 is connected to the output end of the first cylinder 3, the sliding rail 5 is installed on the fixed table 2, the mobile frame 4 is slidably connected to the sliding rail 5, the second cylinder 6 is slidably connected to one side of the operating box 1, the operating box 1 is connected with a fixed component inside, the fixed component includes a driving motor 7, a driving gear 8 and a driven gear 9, the driving motor 7 is installed inside the operating box 1, the driving gear 8 is connected to the output end of the driving motor 7, the driven gear 9 is meshed with the driving gear 8, and the operating box 1 is connected with a dust collection component outside.

[0032] The output end of the second cylinder 6 is connected to a moving platform 10 , and a guide rail 11 is installed at the bottom of the moving frame 4 , and the guide rail 11 is slidably connected to the moving platform 10 .

[0033] An operating arm 12 is connected to one side of the moving platform 10 , and a welding gun 13 is mounted on the operating arm 12 .

[0034] A rotating table 14 is rotatably connected inside the operating box 1, and the rotating table 14 is connected to the driven gear 9. An operating table 15 is installed on the rotating table 14. A placement groove 16 is opened on the operating table 15, and a welding frame 17 is placed in the placement groove 16. A fixing rod 18 is installed in the placement groove 16, and a plurality of fixing rods 18 are provided.

[0035] A first electric telescopic rod 19 is installed on one side of the fixed table 2. There are multiple first electric telescopic rods 19. The output end of the first electric telescopic rod 19 is rotatably connected to a rotating block 20. One end of the rotating block 20 is in contact with the welding frame 17. A hinge seat 21 is fixedly installed on the fixed table 2. The hinge seat 21 is rotatably connected to the rotating block 20. A second electric telescopic rod 22 is installed at the bottom of the fixed table 2. There are multiple second electric telescopic rods 22. A moving rod 23 is connected to the output end of the second electric telescopic rod 22. The moving rod 23 slides in the placement groove 16, and the moving rod 23 and the fixed rod 18 are both in contact with the welding frame 17.

[0036] In this embodiment, during use, the first cylinder 3 is manually started to drive the mobile frame 4 at the output end to slide on the slide rail 5 on the fixed table 2. After the mobile frame 4 slides to a suitable position, the driving process of the first cylinder 3 is stopped, and the second cylinder 6 is driven to slide inside the operating box 1 during the driving process. The second cylinder 6 is manually started to drive the mobile frame 10 at the output end to slide along the guide rail 11 at the bottom of the mobile frame 4, thereby driving the mobile frame 10 to slide to a suitable position, thereby driving the operating arm 12 and the welding gun 13 installed thereon to move to a suitable position, so that the welding process for the parts to be welded can be completed. The welding frame 17 is manually placed in the placement groove 16 on the operating table 15, and one side of the welding frame 17 is aligned with the fixed table 2. The fixed rod 18 is connected, and then the second electric telescopic rod 22 is manually started to drive the moving rod 23 at the output end to slide and move inside the placement groove 16, thereby completing the fixing process of the end of the welding frame 17, and the first electric telescopic rod 19 is manually started to drive the output end to move in height, and during its movement, the rotating block 20 is driven to rotate along the hinge seat 21, so that one end of the rotating block 20 is in contact with the top of the welding frame 17, thereby completing the fixing process of the welding frame 17, and when it is necessary to rotate and adjust the position of the welding frame 17, the drive motor 7 is manually started to drive the active gear 8 at the output end to rotate, and then drive the driven gear 9 meshing with it to rotate, so that the rotating table 14 is driven to rotate inside the operating box 1.

[0037] See also Figure 1 As an implementation method of a photovoltaic bracket welding machine for a dust suction component: the dust suction component includes a fan 24, a suction pipe 25 and a collection box 26, the fan 24 is installed at both ends of the top of the operation box 1, the suction pipe 25 is connected to the fan 24, and the collection box 26 is connected to one end of the suction pipe 25.

[0038] A filter plate 27 is slidably connected inside the collecting box 26 , and air holes 28 are evenly opened on the collecting box 26 .

[0039] A switch door 29 is rotatably connected to the outside of the operation box 1 , and an observation window 30 is installed on the switch door 29 .

[0040] More specifically, during the welding process, after the welding rack 17 is manually placed inside the operating box 1, the switch door 29 is closed, and then the welding process is performed on the welding rack 17. The operator uses the observation window 30 outside the operating box 1 to observe the inside of the operating box 1. A large amount of dust will be generated during the welding process. At this time, the fan 24 is manually started to adsorb the dust, so that the dust is sucked into the collection box 26 along the suction pipe 25, and the filter plate 27 is used to filter the dust, and the adsorbed wind flows out along the air holes 28 on the collection box 26. After the filter plate 27 collects to a certain extent, it is manually slid out to complete the dust filtering process, and the filter plate 27 can be replaced in time.

[0041] In summary, when the overall equipment is in use or running: during use, the first cylinder 3 is manually started to drive the mobile frame 4 at the output end to slide on the sliding rail 5 on the fixed table 2, and the driving process of the first cylinder 3 is stopped after it slides to the appropriate position, and during its driving process, it drives the second cylinder 6 to slide inside the operating box 1, and the second cylinder 6 is manually started to drive the mobile table 10 at the output end to slide along the guide rail 11 at the bottom of the mobile frame 4, so that the mobile table 10 is driven to slide to the appropriate position, thereby driving the operating arm 12 and the welding gun 13 installed thereon to move to the appropriate position, so that the welding process for the parts that need to be welded can be completed, and the welding frame 17 is manually placed in the placement groove 16 on the operating table 15, and the welding frame 17 is One side is connected to the fixed rod 18, and then the second electric telescopic rod 22 is manually started to drive the moving rod 23 at the output end to slide and move inside the placement groove 16, thereby completing the fixing process of the end of the welding frame 17, and the first electric telescopic rod 19 is manually started to drive the output end to move in height, and during its movement, the rotating block 20 is driven to rotate along the hinge seat 21, so that one end of the rotating block 20 is in contact with the top of the welding frame 17, thereby completing the fixing process of the welding frame 17. When the position of the welding frame 17 needs to be rotated and adjusted, the drive motor 7 is manually started to drive the active gear 8 at the output end to rotate, and then the driven gear 9 meshing with it is driven to rotate, so that the rotating table 14 is driven to rotate inside the operating box 1.

[0042] During the welding process, after the welding rack 17 is manually placed inside the operating box 1, the switch door 29 is closed, and then the welding process is performed on the welding rack 17. The operator uses the observation window 30 outside the operating box 1 to observe the inside of the operating box 1. A large amount of dust will be generated during the welding process. At this time, the fan 24 is manually started to adsorb the dust, so that the dust is sucked into the collection box 26 along the suction pipe 25, and the filter plate 27 is used to filter the dust, and the adsorbed wind flows out along the air holes 28 on the collection box 26. After the filter plate 27 collects to a certain extent, it is manually slid out to complete the dust filtering process, and the filter plate 27 can be replaced in time.

[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A photovoltaic support welding machine, comprising an operating box (1), characterized in that: An operating assembly is arranged inside the operating box (1), and the operating assembly comprises a fixed platform (2), a first cylinder (3), a movable frame (4), a sliding rail (5) and a second cylinder (6). The fixed platform (2) is installed inside the operating box (1), the first cylinder (3) is installed on the top of the fixed platform (2), the movable frame (4) is connected to the output end of the first cylinder (3), the sliding rail (5) is installed on the fixed platform (2), the movable frame (4) is slidably connected to the sliding rail (5), and the second cylinder (6) is slidably connected to one side inside the operating box (1). A fixed assembly is connected inside the operating box (1), and the fixed assembly comprises a driving motor (7), a driving gear (8) and a driven gear (9). The driving motor (7) is installed inside the operating box (1), the driving gear (8) is connected to the output end of the driving motor (7), and the driven gear (9) is meshedly connected to the driving gear (8). A dust collection assembly is connected outside the operating box (1).

2. A photovoltaic bracket welding machine according to claim 1, characterized in that: The output end of the second cylinder (6) is connected to a moving platform (10), and a guide rail (11) is installed at the bottom of the moving frame (4), and the guide rail (11) is slidably connected to the moving platform (10).

3. A photovoltaic bracket welding machine according to claim 2, characterized in that: An operating arm (12) is connected to one side of the movable platform (10), and a welding gun (13) is mounted on the operating arm (12).

4. A photovoltaic bracket welding machine according to claim 3, characterized in that: A rotating table (14) is rotatably connected inside the operating box (1), the rotating table (14) is connected to a driven gear (9), an operating table (15) is installed on the rotating table (14), a placement groove (16) is opened on the operating table (15), a welding frame (17) is placed in the placement groove (16), a fixing rod (18) is installed in the placement groove (16), and a plurality of fixing rods (18) are provided.

5. A photovoltaic bracket welding machine according to claim 4, characterized in that: A first electric telescopic rod (19) is installed on one side of the fixed platform (2), and a plurality of the first electric telescopic rods (19) are provided. The output end of the first electric telescopic rod (19) is rotatably connected to a rotating block (20), and one end of the rotating block (20) is in contact with the welding frame (17). A hinge seat (21) is fixedly installed on the fixed platform (2), and the hinge seat (21) is rotatably connected to the rotating block (20). A second electric telescopic rod (22) is installed at the bottom of the fixed platform (2), and a plurality of the second electric telescopic rods (22) are provided. A moving rod (23) is connected to the output end of the second electric telescopic rod (22), and the moving rod (23) slides and moves in the placement groove (16), and the moving rod (23) and the fixed rod (18) are both in contact with the welding frame (17).

6. A photovoltaic bracket welding machine according to any one of claims 1 to 5, characterized in that: The dust collection assembly comprises a fan (24), a suction pipe (25) and a collection box (26); the fan (24) is installed at both ends of the top of the operation box (1); the suction pipe (25) is connected to the fan (24); and the collection box (26) is connected to one end of the suction pipe (25).

7. A photovoltaic bracket welding machine according to claim 6, characterized in that: A filter plate (27) is slidably connected inside the collection box (26), and air holes (28) are evenly opened on the collection box (26).

8. A photovoltaic support welding machine according to claim 7, characterized in that: The operation box (1) is externally rotatably connected to a switch door (29), and an observation window (30) is installed on the switch door (29).

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