Teflon tube plate heat welding machine
By adopting a combined structure of a fixed heating plate and a mobile heating plate in the tetrafluoro tube plate thermal welding machine, the problem of inconvenient installation and welding of longer tetrafluoro tubes in the prior art is solved, and simple operation, convenient use and improved welding efficiency is achieved.
Patent Information
- Application Number
- CN202421419130.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing tetrafluoro tube plate thermal welding machines are inconvenient to operate when welding longer tetrafluoro tubes, especially when the tetrafluoro tube and the flange are assembled into a T-shaped shape, the maximum distance between the upper heating plate and the lower heating plate of the equipment is limited, making it difficult to install and weld the longer tetrafluoro tubes.
A tetrafluoro tube plate heat welding machine is designed, adopting a combined structure of a fixed heating plate and a moving heating plate. The moving heating plate can move left and right and up and down. The driving component controls the position of the moving heating plate to achieve flexible installation and welding of the tetrafluoro tube.
When the device is loaded and welded, the fixed heating plate and the movable heating plate can be staggered, making it convenient to penetrate the longer tetrafluoro tube body from the left for welding. It is simple to operate and convenient to use, improving the welding efficiency and practicality of the device.
Smart Images

Figure CN222768997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polytetrafluoroethylene tube sheet heat welding machines, in particular to a polytetrafluoroethylene tube sheet heat welding machine. Background Art
[0002] In order to make the flange anti-corrosion, a PTFE tube is usually lined inside the flange. When lining the flange with the PTFE tube, since the end face of the flange is a platform, it is necessary to first flange the two ends of the PTFE tube 90 degrees. The pipe mouth after flanged is fitted to the end face of the flange, and then the pipe mouth is melted and cooled by heat welding to achieve fixation with the end face of the flange.
[0003] For example, a Chinese patent (publication number: CN208513885U) discloses a polytetrafluoroethylene tube sheet thermal welding machine, comprising a heating plate, wherein the heating plate comprises an upper heating plate and a lower heating plate, wherein the upper heating plate is buckled on the lower heating plate, and further comprising a frame and a cylinder, wherein the frame is in an "L" shape, wherein the lower heating plate is arranged on the bottom side of the frame, wherein a connecting rod is arranged on the side of the upper heating plate, wherein a slide groove is provided on the side wall of the frame along its length direction, wherein the connecting rod passes through the slide groove and is connected to the piston rod of the cylinder, wherein the cylinder is detachably connected to the side wall of the frame, and the upper heating plate is linked by the cylinder, thereby replacing manual handling and reducing the labor load of the staff, and at the same time, the efficiency of cylinder handling is higher, thereby improving the working efficiency of the lined polytetrafluoroethylene tube.
[0004] However, the above search patent still has some shortcomings. Before welding, the polyfluoro tube has been assembled with the flange and is T-shaped. Therefore, when the polyfluoro tube is installed on the welding equipment, it can only be passed upward from the bottom of the upper heating plate. The structure disclosed in the above search patent has a limited maximum distance between the upper heating plate and the lower heating plate. When the polyfluoro tube is long, it cannot pass through the bottom of the upper heating plate. The operation is more troublesome and inconvenient to use. Therefore, a polyfluoro tube plate thermal welding machine is proposed to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a polytetrafluoroethylene tube sheet heat welding machine, which has the advantages of simple operation and convenient use, and solves the problem that the device disclosed in the above-mentioned search patent is inconvenient when welding longer polytetrafluoroethylene tubes.
[0006] To achieve the above object, the utility model provides the following technical solutions: a polytetrafluoroethylene tube sheet thermal welding machine, comprising a bottom plate, a fixed bin is fixed on the top surface of the bottom plate, and a welding mechanism is provided on the fixed bin;
[0007] The welding mechanism includes a fixed heating plate fixed on the top surface of the fixed bin, a polyfluoro tube body is inserted in the fixed heating plate, a mobile bin is slidably connected in the fixed bin, a lifting plate is fixedly connected between the inner walls of the mobile bin, a mobile heating plate is fixed on the top surface of the lifting plate, a positioning column is fixed on the right side of the mobile heating plate, two guide blocks distributed front and back are fixed on the left and right sides of the lifting plate, guide grooves for sliding connection of the guide blocks are provided on the left and right inner walls of the mobile bin, a rectangular hole for the mobile heating plate to pass through is provided on the top surface of the mobile bin, and the welding mechanism also includes a driving component for driving the mobile heating plate to move.
[0008] Furthermore, the driving assembly includes a cylinder fixed to the right side of the fixed bin and the left end of the output shaft is fixed to the mobile bin, a support plate is fixed to the top surface of the base plate, two guide rods are fixed to the right side of the support plate, a guide ring whose outer peripheral wall is slidably connected to the outer peripheral wall of the guide rod and whose outer peripheral wall is fixed to the mobile bin is slidably connected to the top surface of the base plate, a screw is rotatably connected to the top surface of the base plate, a gear is fixed to the outer peripheral wall of the screw, a toothed plate meshing with the gear is fixed to the inner wall on the rear side of the mobile bin, a guide hole is opened on the top surface of the lifting plate, an I-shaped block is slidably connected in the guide hole, and the screw vertically penetrates the I-shaped block and is threadedly connected to it.
[0009] Furthermore, the fixed bin and the movable bin are both rectangular bins, the bottom surface and the left side surface of the fixed bin are both open, the bottom surface of the movable bin is open, and the fixed bin is used for the movable bin to slide left and right inside.
[0010] Furthermore, a through hole for the PTFE tube to pass through is opened on the right side of the fixed heating plate, and the guide groove is used for the guide block to slide up and down inside it. When the lifting plate is at the top, the positioning column and the PTFE tube are opposite to each other on the left and right.
[0011] Furthermore, the right end of the guide rod extends into the interior of the fixed bin and is fixed to the right inner wall thereof, and the two guide rods are distributed front and back and are located at the front and back sides of the mobile bin.
[0012] Furthermore, the tooth plate is located on the inner wall of the rear side of the moving bin and close to the lower right corner, and the length of the tooth plate is half of the cylinder stroke length.
[0013] Furthermore, a threaded hole for threaded connection of a screw rod is provided on the top surface of the I-shaped block, and the guide hole is used for allowing the I-shaped block to slide left and right inside the guide hole.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. When the PTFE tube sheet heat welding machine is in use, the PTFE tube body is welded by means of a fixed heating plate and a movable heating plate which are horizontally arranged by the welding mechanism. The movable heating plate can move left and right as well as up and down, so that the fixed heating plate and the movable heating plate can be staggered during loading and welding, thereby facilitating the insertion of a longer PTFE tube body from the left side of the fixed heating plate for welding, providing convenience for loading and welding of the device, having better practicality, and being more convenient for popularization and use.
[0016] 2. When the PTFE tube-to-sheet heat welding machine is in use, the movement of the movable heating plate is controlled by the driving assembly. The driving assembly drives the movable heating plate to move left and right through a horizontally arranged cylinder. At the same time, when moving horizontally, the movable heating plate is driven up and down by gears, screws and other structures, making the welding operation simple and convenient, and further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view schematic diagram of the utility model;
[0018] Figure 2 It is a front cross-sectional schematic diagram of the mobile warehouse of the utility model;
[0019] Figure 3 It is a three-dimensional schematic diagram of the lifting plate of the utility model.
[0020] In the figure: 1 bottom plate, 2 fixed bin, 301 fixed heating plate, 302 movable bin, 303 lifting plate, 304 movable heating plate, 305 positioning column, 306 guide block, 307 guide groove, 308 rectangular hole, 4 polytetrafluoroethylene tube body, 501 cylinder, 502 support plate, 503 guide rod, 504 guide ring, 505 screw, 506 gear, 507 tooth plate, 508 guide hole, 509 I-shaped block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1A polytetrafluoroethylene tube-sheet thermal welding machine in this embodiment includes a bottom plate 1, a fixed bin 2 is fixed on the top surface of the bottom plate 1, a welding mechanism is provided on the fixed bin 2, the welding mechanism includes a fixed heating plate 301 fixed on the top surface of the fixed bin 2, a polytetrafluoroethylene tube body 4 is inserted in the fixed heating plate 301, a mobile bin 302 is slidably connected in the fixed bin 2, the fixed bin 2 and the mobile bin 302 are both rectangular bins, the bottom surface and the left side surface of the fixed bin 2 are both open, the bottom surface of the mobile bin 302 is open, the fixed bin 2 is used for the mobile bin 302 to slide left and right inside it, a lifting plate 303 is fixedly connected between the inner walls of the mobile bin 302, a mobile heating plate 304 is fixed on the top surface of the lifting plate 303, a positioning column 305 is fixed on the right side of the mobile heating plate 304, two guide blocks 306 distributed front and back are fixed on the left and right sides of the lifting plate 303, and guide blocks 306 are slidably connected to the inner walls of the left and right sides of the mobile bin 302. The top surface of the movable warehouse 302 is provided with a rectangular hole 308 for the movable heating plate 304 to pass through. The welding mechanism also includes a driving component for driving the movable heating plate 304 to move. When in use, the polytetrafluoroethylene tube body 4 is inserted from the left side of the fixed heating plate 301, and the flange at the left end thereof contacts the left side of the fixed heating plate 301. Then, the driving component controls the lifting plate 303 to cooperate with the guide block 306 and the guide groove 307 to slide upward, and drives the movable heating plate 304 to move up and pass through the rectangular hole 308, so that the movable heating plate 304 and the fixed heating plate 301 are opposite to each other on the left and right. Further, the driving component controls the movable warehouse 302 to move right into the fixed warehouse 2, and then drives the movable heating plate 304 to move right and contact the flange at the left end of the polytetrafluoroethylene tube body 4, and at the same time, the positioning column 305 is inserted into the polytetrafluoroethylene tube body 4. At this time, the fixed heating plate 301 and the movable heating plate 304 can be heated and welded.
[0023] It should be noted that the control method of the present application is controlled by a controller, and the control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the present application is mainly used to protect mechanical devices, so the present application will no longer explain the control method and circuit connection in detail.
[0024] A through hole for the PTFE tube 4 to pass through is provided on the right side of the fixed heating plate 301 , and a guide groove 307 is used for the guide block 306 to slide up and down inside the guide groove 307 . When the lifting plate 303 is at the top, the positioning column 305 and the PTFE tube 4 are opposite to each other on the left and right sides.
[0025] The polytetrafluoroethylene tube body 4 is welded by means of a fixed heating plate 301 and a movable heating plate 304 which are horizontally arranged by a welding mechanism. The movable heating plate 304 can move left and right and up and down, so that the fixed heating plate 301 and the movable heating plate 304 can be staggered during loading and welding, thereby facilitating the insertion of the longer polytetrafluoroethylene tube body 4 from the left side of the fixed heating plate 301 for welding, thereby providing convenience for loading and welding of the device, being more practical, and being more convenient for promotion and use.
[0026] See also Figure 2-3In this embodiment, the driving assembly includes a cylinder 501 fixed to the right side of the fixed bin 2 and the left end of the output shaft is fixed to the mobile bin 302. A support plate 502 is fixed to the top surface of the bottom plate 1. Two guide rods 503 are fixed to the right side of the support plate 502. A guide ring 504 whose outer peripheral wall is fixed to the mobile bin 302 is slidably connected on the outer peripheral wall of the guide rod 503. The right end of the guide rod 503 extends to the inside of the fixed bin 2 and is fixed to the right inner wall thereof. The two guide rods 503 are distributed front and back and are located at the front and back sides of the mobile bin 302. When it is necessary to control the welding mechanism for welding, the cylinder 501 is started, and the cylinder 501 drives the mobile bin 30 2 cooperates with the guide rod 503 and the guide ring 504 to slide rightward, so that the mobile bin 302 drives the mobile heating plate 304 to slide rightward, the top surface of the bottom plate 1 is rotatably connected with a screw rod 505, a gear 506 is fixed on the outer peripheral wall of the screw rod 505, a tooth plate 507 meshing with the gear 506 is fixed on the inner wall of the rear side of the mobile bin 302, a guide hole 508 is opened on the top surface of the lifting plate 303, an I-shaped block 509 is slidably connected in the guide hole 508, the screw rod 505 vertically penetrates the I-shaped block 509 and is threadedly connected thereto, the tooth plate 507 is located on the inner wall of the rear side of the mobile bin 302 and close to the lower right corner, and the length of the tooth plate 507 is the stroke length of the cylinder 501 The top surface of the I-shaped block 509 is provided with a threaded hole for the screw 505 to be threadedly connected, and the guide hole 508 is used for the I-shaped block 509 to slide left and right inside it. When the cylinder 501 drives the mobile bin 302 to move to the right, it also drives the toothed plate 507 to move to the right. The toothed plate 507 drives the gear 506 to rotate, and the gear 506 drives the screw 505 to rotate. The screw 505 drives the I-shaped block 509 to move upward, thereby driving the lifting plate 303 to slide upward, so that the mobile heating plate 304 moves from the lower left side to the upper right side. When the cylinder 501 shrinks to half, at this time, the screw 505 raises the lifting plate 303 to the top, so that the mobile heating plate 304 The heating plate 304 is opposite to the fixed heating plate 301 on the left and right, and the gear 506 is disengaged from the left side of the tooth plate 507, and the cylinder 501 continues to shrink. At this time, the movable warehouse 302 continues to drive the movable heating plate 304 to move right, but the screw 505 no longer rotates, so that the movable heating plate 304 moves horizontally to the right so that the positioning column 305 can be inserted. When the cylinder 501 extends, the movable heating plate 304 will first move horizontally to the left to make the positioning column 305 disengage from the polyfluoro tube body 4, and then the movable heating plate 304 will move obliquely from the upper right side to the lower left side for storage, so as to facilitate the horizontal movement of the polyfluoro tube body 4 and take it out of the fixed heating plate 301.
[0027] The working principle of the above embodiment is:
[0028] (1) When in use, the polytetrafluoroethylene tube body 4 is inserted from the left side of the fixed heating plate 301, and the flange at its left end is in contact with the left side of the fixed heating plate 301. Then, the lifting plate 303 is controlled by the driving component to cooperate with the guide block 306 and the guide groove 307 to slide upward, and the movable heating plate 304 is driven to move upward and pass through the rectangular hole 308, so that the movable heating plate 304 and the fixed heating plate 301 are opposite to each other on the left and right. Further, the driving component controls the movable bin 302 to move rightward into the fixed bin 2, and then drives the movable heating plate 304 to move rightward and contact with the flange at the left end of the polytetrafluoroethylene tube body 4. At the same time, the positioning column 305 is inserted into the polytetrafluoroethylene tube body 4. At this time, the fixed heating plate 301 and the movable heating plate 304 can be heated and welded;
[0029] (2) When it is necessary to control the welding mechanism for welding, start the cylinder 501, and the cylinder 501 drives the mobile bin 302 to cooperate with the guide rod 503 and the guide ring 504 to slide to the right, so that the mobile bin 302 drives the mobile heating plate 304 to slide to the right, and at the same time, the mobile bin 302 drives the tooth plate 507 to move to the right, the tooth plate 507 drives the gear 506 to rotate, the gear 506 drives the screw 505 to rotate, and the screw 505 drives the I-shaped block 509 to move upward, thereby driving the lifting plate 303 to slide upward, so that the mobile heating plate 304 moves from the lower left side to the upper right side. When the cylinder 501 is retracted to half, at this time, the screw 505 raises the lifting plate 303 to the maximum The top portion makes the movable heating plate 304 and the fixed heating plate 301 opposite to each other on the left and right, and at the same time, the gear 506 disengages from the left side of the tooth plate 507, and the cylinder 501 continues to shrink. At this time, the movable warehouse 302 continues to drive the movable heating plate 304 to move right, but the screw 505 no longer rotates, so that the movable heating plate 304 moves horizontally to the right so that the positioning column 305 can be inserted. When the cylinder 501 extends, the movable heating plate 304 will first move horizontally to the left side to make the positioning column 305 disengage from the polytetrafluoroethylene tube body 4, and then the movable heating plate 304 will move obliquely from the upper right side to the lower left side for storage, so as to facilitate the horizontal movement of the polytetrafluoroethylene tube body 4 and take it out from the fixed heating plate 301.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polytetrafluoroethylene tube-sheet thermal welding machine, comprising a bottom plate (1), characterized in that: A fixed bin (2) is fixed on the top surface of the bottom plate (1), and a welding mechanism is provided on the fixed bin (2); The welding mechanism comprises a fixed heating plate (301) fixed on the top surface of the fixed bin (2), a polytetrafluoroethylene tube (4) is inserted into the fixed heating plate (301), a mobile bin (302) is slidably connected to the fixed bin (2), a lifting plate (303) is fixedly connected between the inner walls of the mobile bin (302), a mobile heating plate (304) is fixed on the top surface of the lifting plate (303), a positioning column (305) is fixed on the right side of the mobile heating plate (304), two guide blocks (306) distributed front and back are fixed on the left and right sides of the lifting plate (303), guide grooves (307) for the guide blocks (306) to be slidably connected are provided on the left and right inner walls of the mobile bin (302), a rectangular hole (308) for the mobile heating plate (304) to pass through is provided on the top surface of the mobile bin (302), and the welding mechanism further comprises a driving component for driving the mobile heating plate (304) to move.
2. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 1, characterized in that: The driving assembly comprises a cylinder (501) fixed to the right side of the fixed bin (2) and the left end of the output shaft is fixed to the mobile bin (302); a support plate (502) is fixed to the top surface of the bottom plate (1); two guide rods (503) are fixed to the right side of the support plate (502); a guide ring (504) is slidably connected to the outer peripheral wall of the guide rod (503) and the outer peripheral wall is fixed to the mobile bin (302); the top surface of the bottom plate (1) is rotated A screw rod (505) is connected, a gear (506) is fixed on the outer peripheral wall of the screw rod (505), a toothed plate (507) meshing with the gear (506) is fixed on the inner wall of the rear side of the mobile bin (302), a guide hole (508) is opened on the top surface of the lifting plate (303), an I-shaped block (509) is slidably connected in the guide hole (508), and the screw rod (505) vertically penetrates the I-shaped block (509) and is threadedly connected thereto.
3. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 1, characterized in that: The fixed bin (2) and the movable bin (302) are both rectangular bins. The bottom surface and the left side surface of the fixed bin (2) are both open, and the bottom surface of the movable bin (302) is open. The fixed bin (2) is used for the movable bin (302) to slide left and right inside.
4. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 1, characterized in that: A through hole for the tetrafluoro tube body (4) to pass through is provided on the right side of the fixed heating plate (301), and the guide groove (307) is used for the guide block (306) to slide up and down inside the guide groove. When the lifting plate (303) is located at the top, the positioning column (305) and the tetrafluoro tube body (4) are opposite to each other on the left and right.
5. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 2, characterized in that: The right end of the guide rod (503) extends into the interior of the fixed bin (2) and is fixed to the right inner wall thereof. The two guide rods (503) are distributed front and back and are located at the front and back sides of the movable bin (302).
6. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 2, characterized in that: The tooth plate (507) is located on the inner wall of the rear side of the moving bin (302) and close to the lower right corner. The length of the tooth plate (507) is half of the stroke length of the cylinder (501).
7. A polytetrafluoroethylene tube sheet thermal welding machine according to claim 2, characterized in that: The top surface of the I-shaped block (509) is provided with a threaded hole for threaded connection of the screw rod (505), and the guide hole (508) is used for the I-shaped block (509) to slide left and right inside.
Citation Information
Patent Citations
Tetrafluoro tube sheet hot welding meet sb. at airport
CN208513885U