Waste compressor
By designing a waste compressor with negative pressure fan components and air pack structure, the problem of loose density waste occupying a large space and emitting pollution is solved, efficient compression and centralized transportation of waste are achieved, and the work intensity of workers is reduced.
Patent Information
- Application Number
- CN202421474332.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The loose density of edge waste generated during industrial production takes up a lot of space and is difficult to recycle. If it is not cleaned up in time, it is easy to disperse the workshop and increase the work intensity of workers.
A waste compressor is designed to generate negative pressure suction through the negative pressure fan assembly, compress the waste into a cake shape and put it in the feed box, and use the air pack structure and electric cylinder device to drive the compaction plate to compress the waste.
Effectively prevent the dissipation of waste dust, reduce the frequency of cleaning, reduce the work intensity of workers, and improve the efficiency of subsequent transportation and treatment.
Smart Images

Figure CN222769038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste compressors, in particular to a waste compressor. Background Art
[0002] In the production process of industries and other fields, especially in the lithium battery industry, some loose scraps are often generated. Due to the loose density of these scraps, the scraps occupy a large space and are not easy to recycle. If these scraps are not collected and cleaned in time and effectively, they are easy to spread and pollute the workshop. In the past, negative pressure suction recycling was adopted. The scraps were fluffy and needed to be cleaned frequently, which increased the workload of workers. Therefore, a waste compressor is needed to improve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a waste compressor, aiming to solve the above technical problems. The utility model compresses the waste into a cake shape and puts it into a receiving box. The dust in the waste is not easy to be emitted to pollute the workshop, and there is no need for frequent cleaning, which reduces the work intensity of workers and is beneficial to the centralized transportation and processing of the subsequent processes. It has high work efficiency and strong practicality.
[0004] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0005] A waste compressor comprises a box body, an air bag structure, a material receiving box structure and a compacting mechanism, wherein an air bag chamber, a negative pressure fan chamber, a diversion chamber, a material dropping bin and a compacting chamber are arranged in the box body, the air bag structure is installed in the air bag chamber, a waste conduit is arranged on the outside of the box body, one end of the waste conduit is communicated with the diversion chamber, one end of the compacting mechanism is located in the compacting chamber, the material receiving box structure is located on the outside of the box body, and one end of the material receiving box structure is connected to the compacting mechanism, the compacting mechanism comprises a compacting box, the lower end port of the material dropping bin is communicated with the compacting box, one end of the material receiving box structure is communicated with the compacting box, and a plurality of through holes are arranged on the inside of the compacting box.
[0006] Preferably, the compaction mechanism also includes a negative pressure fan assembly, an electric cylinder device, a sleeve structure and a compaction plate. The electric cylinder device is fixed on an electric cylinder mounting plate structure on one side, and the electric cylinder mounting plate is connected to a compaction box. The sleeve structure and the compaction plate are both located in the compaction box. The output end of the electric cylinder device is connected to the sleeve structure, and the other end of the sleeve structure is connected to the compaction plate. The electric cylinder device can drive the compaction plate to move in the compaction box.
[0007] Preferably, the negative pressure fan assembly includes a negative pressure box, a negative pressure connecting pipe, a negative pressure main pipe and a diversion pipe. The negative pressure main pipe is installed in the negative pressure fan room, one end of the diversion pipe is connected to the negative pressure main pipe, and the other end thereof is connected to the diversion chamber, one end of the negative pressure connecting pipe is connected to the negative pressure main pipe, and the other end thereof is connected to the negative pressure box, the negative pressure boxes are symmetrically arranged on both sides of the compaction box, and the negative pressure boxes are connected to the inside of the compaction box through a through hole.
[0008] Preferably, the compacting mechanism also includes a driving cylinder, a movable baffle and a baffle dust cover. The driving cylinder is fixed on the inner wall of the box body and is located on one side of the compacting box. The output end of the driving cylinder is connected to the movable baffle. The driving cylinder can drive the movable baffle to move up and down. The movable baffle is located between the compacting box and the material receiving box structure.
[0009] Preferably, the material receiving box structure includes a material receiving box, a material return baffle and a guide shaft. A guide groove is provided on the inner side of the material receiving box, the guide shaft is installed in the guide groove, a linear bearing is movably sleeved on the guide shaft, and both ends of the material return baffle are connected to the linear bearings.
[0010] Preferably, the material receiving box is further provided with a handle and a material box surface cover, the material box surface cover can be rotatably covered on the material receiving box, and a plurality of universal casters are provided at the bottom of the material receiving box.
[0011] Preferably, it also includes a brush structure and a connecting seal seat, the lower end of the brush structure is connected to the upper end of the compaction box, the upper end of the brush structure is connected to the connecting seal seat, the upper end of the connecting seal seat is connected to the lower end of the drop bin, and the brush structure and the connecting seal seat are both arranged with a middle opening.
[0012] Preferably, the air bag structure is fixed on an air bag mounting seat below, and the air bag structure includes an air bag, a pulse valve and a spray gun, and the lower end of the spray gun extends through the air bag chamber into the drop bin.
[0013] Preferably, a hopper window and a shutter mesh cover are also provided on the outside of the box body, and a three-color light is provided on the top of the box body.
[0014] Preferably, a control room is further included, wherein a controller is arranged in the control room, and the controller is electrically connected to a control button, and the air bag structure, the material receiving box structure and the compacting mechanism are all electrically connected to the controller.
[0015] The waste material compressor of the utility model has the following beneficial effects:
[0016] The waste compressor of the utility model generates negative pressure suction through the negative pressure fan component. The waste enters the drop bin through the waste conduit. The air bag structure promotes the waste to fall into the compacting box. Then the electric cylinder device drives the compacting plate to compress the waste. After the compression is completed, the waste is squeezed into a cake shape and pushed into the receiving box to complete the waste compression operation. The utility model compresses the waste into a cake shape and puts it into the receiving box. The dust in the waste is not easy to emit and pollute the workshop, and there is no need for frequent cleaning, which reduces the work intensity of workers and is beneficial to the centralized transportation and processing of the subsequent processes. It has high work efficiency and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the waste compressor of the utility model;
[0018] Figure 2 The internal structure of the waste compressor of the utility model is shown in FIG. Figure 1 ;
[0019] Figure 3 The internal structure of the waste compressor of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 4 It is a structural schematic diagram of the compacting mechanism of the waste compressor of the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the structure of the material receiving box of the waste material compressor. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with embodiments and drawings.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] like Figure 1 , Figure 2 and Figure 4 As shown, a waste material compressor includes a box body 1, an air bag structure 2, a material receiving box structure 3 and a compacting mechanism 4. The box body 1 is provided with an air bag chamber 10, a negative pressure fan chamber 11, a diversion chamber 12, a material dropping bin 13 and a compacting chamber 14. The air bag structure 2 is installed in the air bag chamber 10. A waste material conduit 5 is provided on the outside of the box body 1. One end of the waste material conduit 5 is communicated with the diversion chamber 12. One end of the compacting mechanism 4 is located in the compacting chamber 14. The material receiving box structure 3 is located on the outside of the box body 1, and one end of the material receiving box structure 3 is connected to the compacting mechanism 4. The compacting mechanism 4 includes a compacting box 40. The lower end of the material dropping bin 13 is communicated with the compacting box 40. One end of the material receiving box structure 3 is communicated with the compacting box 40. The compacting box 40 is provided with a plurality of through holes 41 on the inner side. A diversion plate 120 is provided in the diversion chamber 12, and a plurality of diversion holes are provided on the diversion plate 120.
[0026] like Figure 1 , Figure 3 and Figure 4 As shown, the compaction mechanism 4 also includes a protective shell 41, a negative pressure fan assembly 42, an electric cylinder device 43, a sleeve structure and a compaction plate 44. The electric cylinder device 43 is fixed on an electric cylinder mounting plate structure 45 on one side. The electric cylinder mounting plate is connected to the compaction box 40. The sleeve structure and the compaction plate 44 are both located in the compaction box 40. The output end of the electric cylinder device 43 is connected to the sleeve structure, and the other end of the sleeve structure is connected to the compaction plate 44. The electric cylinder device 43 can drive the compaction plate 44 to move in the compaction box 40. The protective shell 41 plays a role of protection and dust prevention. The electric cylinder device 43 greatly improves the compression force, can achieve a higher compression ratio, and reduce the rebound amount of waste.
[0027] like Figure 2 and Figure 3 As shown, the negative pressure fan assembly 42 includes a negative pressure box 420, a negative pressure connecting pipe 421, a negative pressure main pipe 422, a shunt pipe 423, a butterfly valve, a negative pressure guide port 424 and a negative pressure fan (not shown in the figure), the negative pressure main pipe 422 is installed in the negative pressure fan chamber 11, one end of the shunt pipe 423 is connected to the negative pressure main pipe 422, and the other end thereof is connected to the shunt chamber 12, one end of the negative pressure connecting pipe 421 is connected to the negative pressure main pipe 422, and the other end thereof is connected to the negative pressure box 420, the negative pressure box 420 is symmetrically arranged on both sides of the compaction box 40, and the negative pressure box 420 is connected to the compaction box 40 through the through hole 41.
[0028] like Figure 3As shown, the compacting mechanism 4 also includes a material receiving box 46 with an upper opening, a shaft lining plate and a sliding wheel mounting block structure, the material receiving box 46 is located at the lower end of the compacting box 40, and a drop opening is opened at the lower end of the compacting box 40, and the drop opening is located above the material receiving box 46; the bearing plate is sleeved on the output end of the electric cylinder device 43, and is connected to the shaft sleeve structure, the sliding wheel mounting block structure is located between the shaft lining plate and the shaft sleeve structure, and the sliding wheel mounting block structure includes a sliding wheel. When the electric cylinder device 43 drives the compacting plate 44 to move, the sliding wheel can move along the inner wall of the compacting box 40 to improve the stability of the waste compression operation.
[0029] like Figure 4 As shown, the compacting mechanism 4 also includes a driving cylinder 47, a movable baffle 48 and a baffle dust cover 49. The driving cylinder 47 is fixed on the inner wall of the box body 1 and is located on one side of the compacting box 40. The output end of the driving cylinder 47 is connected to the movable baffle 48. The driving cylinder 47 can drive the movable baffle 48 to move up and down. The movable baffle 48 is located between the compacting box 40 and the material receiving box structure 3.
[0030] like Figure 5 As shown, the material receiving box structure 3 includes a material receiving box 30, a material return baffle 31 and a guide shaft 32. A guide groove 33 is provided on the inner side of the material receiving box 30. The guide shaft 32 is installed in the guide groove 33. A linear bearing 34 is movably sleeved on the guide shaft 32. Both ends of the material return baffle 31 are connected to the linear bearing 34.
[0031] like Figure 5 As shown, the material receiving box 30 is also provided with a handle 35 and a material box cover 36, and the material box cover 36 can be rotatably covered on the material receiving box 30. The bottom of the material receiving box 30 is provided with a plurality of universal casters 37. The handle 35 and the universal casters 37 can facilitate the movement of the material receiving box 30 structure 3, thereby improving convenience. The material box cover 36 facilitates the removal of the waste material compressed into a cake shape.
[0032] It should be noted that when the electric cylinder device 43 pushes the compacting plate 44 to compress the waste into blocks in the compacting box 40, the driving cylinder 47 drives the movable baffle 48 to move upward into the baffle dust cover 49, and then the electric cylinder device 43 pushes the compacting plate 44 to move into the material receiving box 30, and the block-shaped waste pushes the material return baffle 31 to move, and the material box cover 36 is opened to take out the compressed waste.
[0033] like Figure 3 As shown, it also includes a brush structure 6 and a connection seal seat 7, the lower end of the brush structure 6 is connected to the upper end of the compaction box 40, the upper end of the brush structure 6 is connected to the connection seal seat 7, the upper end of the connection seal seat 7 is connected to the lower end of the drop bin 13, and the brush structure 6 and the connection seal seat 7 are both set with a middle opening. The brush structure 6 includes a brush.
[0034] like Figure 3 As shown, the air bag structure 2 is fixed on the air bag mounting seat below, and the air bag structure 2 includes an air bag, a pulse valve 20 and a spray gun 21. The lower end of the spray gun 21 passes through the air bag chamber 10 and extends into the drop bin 13. The air bag structure 2 can enhance the dust cleaning effect and improve the dust cleaning efficiency.
[0035] like Figures 1 to 3 As shown, the outer side of the box body 1 is also provided with a hopper window 8 and a shutter mesh cover, the top of the box body 1 is provided with a three-color lamp and a top sealing plate, and the bottom of the box body 1 is provided with a plurality of supporting feet. The three-color lamp is conducive to improving safety, the hopper window 8 is convenient for the staff to observe the feeding status, and the shutter mesh cover improves heat dissipation.
[0036] like Figures 1 to 3 As shown, a control room 9 is also included. A controller is arranged in the control room 9. The controller is electrically connected to a control button. The air bag structure 2, the material receiving box structure 3 and the compacting mechanism 4 are all electrically connected to the controller.
[0037] like Figures 1 to 5 As shown, the working principle of the utility model is as follows:
[0038] Negative pressure suction is generated by the negative pressure fan assembly 42, and the waste enters the drop bin 13 through the waste conduit 5. The air bag structure 2 promotes the waste to fall into the compaction box 40. Then the electric cylinder device 43 drives the compaction plate 44 to compress the waste. After the compression is completed, the waste is squeezed into a cake shape and pushed into the receiving box 30, thereby completing the waste compression operation.
[0039] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A waste compactor, characterized in that: It includes a box body, an air bag structure, a material receiving box structure and a compacting mechanism. The box body is provided with an air bag chamber, a negative pressure fan chamber, a diversion chamber, a material dropping bin and a compacting chamber. The air bag structure is installed in the air bag chamber. A waste conduit is provided on the outside of the box body. One end of the waste conduit is communicated with the diversion chamber. One end of the compacting mechanism is located in the compacting chamber. The material receiving box structure is located on the outside of the box body, and one end of the material receiving box structure is connected to the compacting mechanism. The compacting mechanism includes a compacting box. The lower end of the material dropping bin is communicated with the compacting box. One end of the material receiving box structure is communicated with the compacting box. A plurality of through holes are provided on the inside of the compacting box.
2. The waste compactor according to claim 1, characterized in that: The compaction mechanism also includes a negative pressure fan assembly, an electric cylinder device, a sleeve structure and a compaction plate. The electric cylinder device is fixed on the electric cylinder mounting plate structure on one side, and the electric cylinder mounting plate is connected to the compaction box. The sleeve structure and the compaction plate are both located in the compaction box. The output end of the electric cylinder device is connected to the sleeve structure, and the other end of the sleeve structure is connected to the compaction plate. The electric cylinder device can drive the compaction plate to move in the compaction box.
3. The waste compactor according to claim 2, characterized in that: The negative pressure fan assembly includes a negative pressure box, a negative pressure connecting pipe, a negative pressure main pipe and a shunt pipe. The negative pressure main pipe is installed in the negative pressure fan room. One end of the shunt pipe is connected to the negative pressure main pipe, and the other end is connected to the shunt chamber. One end of the negative pressure connecting pipe is connected to the negative pressure main pipe, and the other end is connected to the negative pressure box. The negative pressure boxes are symmetrically arranged on both sides of the compaction box, and the negative pressure boxes are connected to the compaction box through a through hole.
4. The waste compactor according to claim 3, characterized in that: The compacting mechanism also includes a driving cylinder, a movable baffle and a baffle dust cover. The driving cylinder is fixed on the inner wall of the box body and is located on one side of the compacting box. The output end of the driving cylinder is connected to the movable baffle. The driving cylinder can drive the movable baffle to move up and down. The movable baffle is located between the compacting box and the material receiving box structure.
5. The waste compactor according to claim 4, characterized in that: The material receiving box structure includes a material receiving box, a material return baffle and a guide shaft. A guide groove is provided on the inner side of the material receiving box. The guide shaft is installed in the guide groove. A linear bearing is movably sleeved on the guide shaft. Both ends of the material return baffle are connected to the linear bearings.
6. The waste compactor according to claim 5, characterized in that: The material receiving box is also provided with a handle and a material box surface cover, the material box surface cover can be rotatably covered on the material receiving box, and the bottom of the material receiving box is provided with a plurality of universal casters.
7. The waste compactor according to claim 1, characterized in that: It also includes a brush structure and a connecting seal seat, the lower end of the brush structure is connected to the upper end of the compaction box, the upper end of the brush structure is connected to the connecting seal seat, the upper end of the connecting seal seat is connected to the lower end of the drop bin, and the brush structure and the connecting seal seat are both arranged with a middle opening.
8. The waste compactor according to claim 1, characterized in that: The air bag structure is fixed on the air bag mounting seat below. The air bag structure includes an air bag, a pulse valve and a spray gun. The lower end of the spray gun extends through the air bag chamber into the drop bin.
9. The waste compactor according to claim 1, characterized in that: A hopper window and a shutter net cover are also arranged on the outside of the box body, and a three-color lamp is arranged on the top of the box body.
10. The waste compactor according to claim 1, characterized in that: It also includes a control room, in which a controller is arranged, and the controller is electrically connected to a control button, and the air bag structure, the material receiving box structure and the compacting mechanism are all electrically connected to the controller.