Pipe bottom dredging structure of pneumatic ash conveying system

By designing an automated pipe bottom dredging structure in the pneumatic ash delivery system, and using the rotation mechanism driven by the stirring whip and motor, the problem of pipeline blockage in the existing technology is solved, and automated dredging is achieved, reducing labor intensity and extending the service life of the pipeline.

CN222770233UActive Publication Date: 2025-04-18WUXI UPTON TECH CO LTD
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Patent Information

Application Number
CN202421634887.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing pipelines of the pneumatic ash delivery system lack a dredging structure, which causes dust to settle under gravity, causing pipeline blockage, and requires manual pipe cutting for dredging, which increases the labor intensity of workers and affects the ash delivery process.

Method used

A bottom-draining structure of pneumatic ash delivery system is designed, including pipelines, first sleeves, second sleeves, electric push rods, motors, bevel gears, whip and wear-resistant pads. The electric push rod drives the agitator to rise and rotate, so as to clear the pipes and prevent dust from being blocked.

Benefits of technology

Through an automated dredging mechanism, dust is avoided from clogging the pipeline, reducing the demand for manual dredging, reducing the labor intensity of workers, and extending the service life of the pipeline through wear-resistant pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic ash conveying system pipe bottom dredging structure which comprises a pipeline, the bottom of the pipeline is fixedly connected with a first sleeve and a second sleeve, a first electric push rod is fixedly connected in the first sleeve, the top end of the first electric push rod is fixedly connected with a motor, and the output end of the motor is in key connection with a first bevel gear. The top of the motor shell is fixedly connected with a first sealing block, the top of the first sealing block is fixedly connected with a mounting rod, one end of the mounting rod is rotationally sleeved with a second bevel gear, and the second bevel gear is meshed with the first bevel gear. According to the pipeline dredging device, the stirring whips are driven by the first electric push rod and the second electric push rod to move upwards, so that the stirring whips are lifted into a pipeline, then the stirring whips are driven by the motor to rotate under the action that the first bevel gear is meshed with the second bevel gear, and thus the pipeline is dredged; and dust is prevented from blocking the pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic ash conveying, in particular to a pipe bottom dredging structure of a pneumatic ash conveying system. Background Art

[0002] Pneumatic ash conveying, also known as air flow conveying, uses the energy of air flow to transport granular materials along the direction of air flow in a closed pipe. It has a simple structure and is easy to operate. It is a specific application of fluidization technology.

[0003] The existing pneumatic ash conveying system lacks a dredging structure for its pipelines. Under the action of gravity, part of the ash will gradually settle to the bottom of the pipeline, eventually leading to blockage. Manual pipe cutting is required for dredging, which increases the labor intensity of workers and affects the ash conveying process. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a pipe bottom dredging structure for a pneumatic ash conveying system.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pipe bottom dredging structure for a pneumatic ash conveying system comprises a pipe, a first sleeve and a second sleeve are fixedly connected to the bottom of the pipe, a first electric push rod is fixedly connected in the first sleeve, a motor is fixedly connected to the top of the first electric push rod, a first bevel gear is keyed to the output end of the motor, a first sealing block is fixedly connected to the top of the motor housing, a mounting rod is fixedly connected to the top of the first sealing block, a second bevel gear is rotatably sleeved on one end of the mounting rod, the second bevel gear is meshed with the first bevel gear, a whip is fixedly provided on one side of the second bevel gear, a second electric push rod is fixedly connected in the second sleeve, a mounting block is fixedly connected to the top of the second electric push rod, and the other end of the whip is rotatably plugged into the mounting block.

[0007] Furthermore, a wear-resistant pad is bonded to the inner wall of the pipe.

[0008] Furthermore, a second sealing block is fixed to the top end of the second electric push rod.

[0009] Furthermore, sealing strips are clamped around the circumferences of the first sealing block and the second sealing block.

[0010] Furthermore, the length of the whip is longer than the length between the mounting block and the second bevel gear.

[0011] Furthermore, an inspection cover is provided on the top of the pipeline.

[0012] Furthermore, a handle is fixedly connected to the top outer wall of the inspection cover.

[0013] The beneficial effects of the utility model are:

[0014] 1. The whip is moved upward by the first electric push rod and the second electric push rod, so that the whip is raised into the pipeline. Then, the whip is driven by the motor and the first bevel gear is meshed with the second bevel gear to rotate, so as to dredge the pipeline and prevent dust from clogging the pipeline.

[0015] 2. Enhance the wear resistance of the inner wall of the pipeline through wear-resistant pads, thereby extending the service life of the pipeline.

[0016] 3. The first sealing block and the second sealing block prevent dust from falling into the first sleeve and the second sleeve, so as not to affect the operation of the first electric push rod and the second electric push rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional structural schematic diagram of a pipe bottom dredging structure of a pneumatic ash conveying system proposed by the utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of a working state of a pipe bottom dredging structure of a pneumatic ash conveying system proposed by the utility model;

[0019] Figure 3 The utility model is a schematic diagram of a cross-sectional three-dimensional structure of a pipe bottom dredging structure of a pneumatic ash conveying system.

[0020] In the figure: 1. pipeline; 2. first sleeve; 3. first electric push rod; 4. motor; 5. first bevel gear; 6. mounting rod; 7. second bevel gear; 8. stirring whip; 9. second sleeve; 10. second electric push rod; 11. mounting block; 12. wear-resistant pad; 13. first sealing block; 14. sealing strip; 15. second sealing block. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-Figure 3A pipe bottom dredging structure for a pneumatic ash conveying system comprises a pipe 1, a first sleeve 2 and a second sleeve 9 are welded to the bottom of the pipe 1, a first electric push rod 3 is fixed in the first sleeve 2 by bolts, a motor 4 is fixed to the top of the first electric push rod 3 by bolts, a first bevel gear 5 is keyed to the output end of the motor 4, a first sealing block 13 is fixed to the top of the motor 4 housing by bolts, a mounting rod 6 is welded to the top of the first sealing block 13, a second bevel gear 7 is rotatably sleeved on one end of the mounting rod 6, the second bevel gear 7 is meshed with the first bevel gear 5, a whip 8 is fixed to one side of the second bevel gear 7, a second electric push rod 3 is fixed in the second sleeve 9 by bolts Push rod 10, the top end of the second electric push rod 10 is fixed with a mounting block 11 by bolts, and the other end of the whip 8 is rotatably plugged with the mounting block 11. Driven by the first electric push rod 3, the motor 4 moves upward, thereby driving the first bevel gear 5, the mounting rod 6 and the second bevel gear 7 to move upward. At the same time, driven by the second electric push rod 10, the mounting block 11 moves upward, thereby driving the whip 8 to move upward, and then raising the whip 8 into the pipeline 1. Then, driven by the motor 4, the first bevel gear 5 rotates, and then the whip 8 is driven to rotate under the action of the meshing of the first bevel gear 5 and the second bevel gear 7, thereby performing a dredging operation on the pipeline 1.

[0023] A wear-resistant pad 12 is bonded to the inner wall of the pipe 1, and the wear-resistant pad 12 enhances the wear resistance of the inner wall of the pipe 1, thereby extending the service life of the pipe 1. A second sealing block 15 is fixed to the top of the second electric push rod 10. The first sealing block 13 and the second sealing block 15 prevent dust from falling into the first sleeve 2 and the second sleeve 9, so as not to affect the operation of the first electric push rod 3 and the second electric push rod 10. The circumference of the first sealing block 13 and the second sealing block 15 is clamped with a sealing strip 14 to prevent dust leakage. The length of the whip 8 is longer than the length between the mounting block 11 and the second bevel gear 7. An inspection cover is provided on the top of the pipe 1. A handle is fixed to the top outer wall of the inspection cover by bolts. Holding the handle makes it easy to open the inspection cover for inspection by the staff.

[0024] Working principle: When in use, the motor 4 moves upward under the drive of the first electric push rod 3, thereby driving the first bevel gear 5, the mounting rod 6 and the second bevel gear 7 to move upward. At the same time, the mounting block 11 moves upward under the drive of the second electric push rod 10, thereby driving the whip 8 to move upward, and then raising the whip 8 into the pipeline 1. Then, the first bevel gear 5 rotates under the drive of the motor 4, and then the whip 8 is driven to rotate under the action of the meshing of the first bevel gear 5 and the second bevel gear 7, thereby performing a dredging operation on the pipeline 1.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pipe bottom dredging structure for a pneumatic ash conveying system, comprising a pipeline (1), characterized in that: The bottom of the pipeline (1) is fixedly connected with a first sleeve (2) and a second sleeve (9); the first sleeve (2) is fixedly connected with a first electric push rod (3); the top of the first electric push rod (3) is fixedly connected with a motor (4); the output end of the motor (4) is keyed with a first bevel gear (5); the top of the motor (4) housing is fixedly connected with a first sealing block (13); the top of the first sealing block (13) is fixedly connected with a mounting rod (6); one end of the mounting rod (6) is rotatably sleeved with a second bevel gear (7); the second bevel gear (7) is meshed with the first bevel gear (5); a whip (8) is fixedly connected to one side of the second bevel gear (7); the second sleeve (9) is fixedly connected with a second electric push rod (10); the top of the second electric push rod (10) is fixedly connected with a mounting block (11); the other end of the whip (8) is rotatably plugged into the mounting block (11).

2. The bottom dredging structure of a pneumatic ash conveying system according to claim 1 is characterized in that: A wear-resistant pad (12) is bonded to the inner wall of the pipeline (1).

3. The pipe bottom dredging structure of the pneumatic ash conveying system according to claim 1 is characterized in that: A second sealing block (15) is fixed to the top end of the second electric push rod (10).

4. The pipe bottom dredging structure of the pneumatic ash conveying system according to claim 3 is characterized in that: Sealing strips (14) are clamped around the circumferences of the first sealing block (13) and the second sealing block (15).

5. The pipe bottom dredging structure of the pneumatic ash conveying system according to claim 1 is characterized in that: The length of the whip (8) is longer than the length between the mounting block (11) and the second bevel gear (7).

6. The pipe bottom dredging structure of the pneumatic ash conveying system according to claim 1, characterized in that: The top of the pipeline (1) is provided with an inspection cover.

7. The pipe bottom dredging structure of the pneumatic ash conveying system according to claim 6, characterized in that: A handle is fixedly connected to the top outer wall of the inspection cover.