Aerial crane for filling distillation material barrel

By designing a crane for filling distillation material barrels, using automatic lifting and conveying mechanisms, the problems of low distillation loading efficiency and high labor intensity in the existing technology are solved, and automatic loading is realized and work efficiency is improved.

CN222770498UActive Publication Date: 2025-04-18HAINAN MEIYU OVERSEAS STUDYSERVICE CO LTD
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Patent Information

Application Number
CN202421653271.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-18
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

When loading large distillation extraction tanks, the prior art relies on manual operation with the help of ladders, which is inefficient and labor-intensive.

Method used

A navigation crane for filling distilled material barrels is designed. Through the combination of support columns, winding motors, hanging cables and snapping components, the automatic lifting and transport of the material barrels is realized, and the material is automatically delivered to the distillation tank.

Benefits of technology

Improve feeding efficiency, reduce the labor intensity of staff, and realize automatic feeding during distillation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of distillation auxiliary equipment, and particularly relates to a crane for filling a distillation material barrel, which comprises two support columns, rollers are mounted at the bottom ends of the support columns, guide rails are arranged at the bottoms of the rollers, and the top ends of the two support columns are fixedly connected with support arms; and the first winding motor is fixedly connected to the top of the supporting arm, the output end of the first winding motor is connected with a first hanging cable, the bottom end of the first hanging cable is fixedly connected with a support, and the bottom of the support is fixedly connected with a supporting plate. According to the utility model, through mutual cooperation of structures such as the buckle box, the buckle seat, the first suspension cable and the second suspension cable, the material barrel can be lifted and conveyed to the position above the distillation retort, time and labor are prevented from being wasted when a worker climbs to feed materials by virtue of a crawling ladder, and then after the second suspension cable is lifted, deflection of the material barrel can be realized, so that materials can be conveniently and automatically fed.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation auxiliary equipment, in particular to an overhead crane for filling distillation material barrels. Background Art

[0002] Distillation is a commonly used method for separating and purifying liquid mixtures. Its basic principle is based on the different volatilities of the components in the mixture. The liquid mixture is vaporized by heating, and then the vapor is cooled and condensed into liquid, thereby separating the volatile and non-volatile substances. The distillation process can be carried out under different equipment and process conditions, including ordinary distillation, precision distillation, steam distillation, etc. It is widely used in the extraction of vitamins and effective ingredients of Chinese herbal medicines in the pharmaceutical industry, petrochemical industry, food industry, cosmetics industry, agriculture and other industries.

[0003] In the prior art, when distilling, the material needs to be put into the distillation extraction tank first, and the distillation furnace is used to heat the material in the extraction tank. However, when feeding some large distillation extraction tanks, the staff generally use a ladder to lift the material barrel to the top of the extraction tank and manually pour the material, which has low feeding efficiency. Utility Model Content

[0004] The utility model aims to provide an overhead crane for filling distillation material barrels, which can automatically put the materials in and realize automatic loading.

[0005] To this end, the technical solution adopted in this utility model is:

[0006] Aerial crane for filling distillation barrels, including:

[0007] A support column, wherein a roller is installed at the bottom end of the support column, a guide rail is arranged at the bottom of the roller, the number of the support columns is two, and the top ends of the two support columns are fixedly connected with support arms;

[0008] A first winding motor, wherein the first winding motor is fixedly connected to the top of the support arm, the output end of the first winding motor is connected to a first suspension cable, the bottom end of the first suspension cable is fixedly connected to a bracket, the bottom of the bracket is fixedly connected to a support plate, the top of the support plate is equipped with a second winding motor, the output end of the second winding motor is connected to a second suspension cable, and the bottom end of the second suspension cable is connected to a buckle assembly;

[0009] A hook is installed at the bottom of the support plate, and a material barrel is hung on the hook.

[0010] Based on the above technical solution, its use principle and the technical effects produced are as follows:

[0011] When loading is required, first move the support arm and the support column to the appropriate position, then hook the hook on the hanging ear of the material barrel, and then pinch the two levers to drive the two limit plates to move toward the center at the same time and squeeze the elastic part, so that the limit plates can be stored in the accommodating cavity, and then the buckle box is snapped into the buckle seat, and the lever is released so that the limit plates are snapped into the limit grooves to connect the second lifting cable to the material barrel, and then start the first winding motor to drive the first lifting cable to move upward, so that the material barrel can be lifted upward, and then the material barrel is moved to the top of the distillation tank by using the rollers and guide rails, and the second winding motor is started to drive the second lifting cable to move upward, so that the bottom end of the material barrel can be lifted upward, so that the material in the material barrel can be automatically put into the distillation tank, realizing automatic loading. Compared with the traditional manual loading with the help of a ladder, it can improve the loading efficiency and reduce the labor intensity of the staff.

[0012] In a preferred example, the utility model can be further configured as follows: a guide wheel is installed on the side wall of the support arm, and the first suspension cable is rotatably connected to the guide wheel.

[0013] In a preferred example, the present invention can be further configured as follows: a through hole is opened on the side wall of the support plate.

[0014] In a preferred example, the utility model can be further configured as follows: a lifting lug is installed at the middle position of the top of the material barrel, and a cover plate is hinged on the top of the material barrel.

[0015] In a preferred example, the utility model can be further configured as follows: the buckle assembly includes a buckle box connected to the bottom end of the second suspension cable and a buckle seat fixed on the side wall of the material barrel, the buckle box has a receiving cavity inside, the inside of the receiving cavity is slidably connected with a limit plate, the number of the limit plates is two, and an elastic member is installed between the two limit plates;

[0016] A limiting groove matched with the limiting plate is provided inside the buckle seat.

[0017] In a preferred example, the present invention can be further configured as follows: openings adapted to the limiting plates are provided on both sides of the accommodating cavity.

[0018] In a preferred example, the utility model can be further configured as follows: a lever is fixedly connected to the side wall of the limiting plate, and the lever is arranged through the buckle box.

[0019] In a preferred example, the present invention can be further configured as follows: the number of the elastic members is two, and the two elastic members are arranged one above and one below.

[0020] The nouns, conjunctions or adjectives involved in the above technical solution are explained as follows:

[0021] Fixed connection refers to a connection in which parts or components are fixed without any relative movement. There are two types of connection: detachable and non-detachable.

[0022] (1) A removable connection is a connection that uses screws, splines, wedge pins, etc. to hold parts together. This type of connection can be disassembled for maintenance without damaging the parts. However, the specifications of the connectors used must be correct (such as the length of the bolts, keys, and wedge pins) and they must be properly tightened.

[0023] (2) Non-detachable connections mainly refer to welding, riveting and tenoning. Since they need to be disassembled by forging, sawing or oxygen cutting for maintenance or replacement, spare parts generally cannot be reused. At the same time, when making connections, attention should be paid to process quality, technical inspection and remedial measures (such as calibration, polishing, etc.);

[0024] An active connection is a connection in which parts or components are fixed so that they can move relative to each other.

[0025] The above technical solution of the utility model has the following beneficial technical effects:

[0026] In the utility model, by cooperating with each other of structures such as the buckle box, the buckle seat, the first lifting cable, the second lifting cable, etc., the material barrel can be lifted and transported to the top of the distillation tank, avoiding the time-consuming and laborious manual loading of materials with the help of a ladder. After the second lifting cable is lifted, the material barrel can be deflected, which is convenient for automatic delivery of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0028] Figure 2 It is a three-dimensional schematic diagram of the material barrel hoisting state of the utility model;

[0029] Figure 3 It is a three-dimensional schematic diagram of the material barrel of the utility model in the unloading state;

[0030] Figure 4 It is a three-dimensional schematic diagram of the buckle box structure of the utility model;

[0031] Figure 5 It is a three-dimensional schematic diagram of the limiting plate structure of the utility model.

[0032] Reference numerals:

[0033] 1. Support column; 2. Roller; 3. Guide rail; 4. Support arm; 5. First winding motor; 6. First lifting cable; 7. Bracket; 8. Support plate; 9. Second winding motor; 10. Second lifting cable; 11. Buckle assembly; 111. Buckle box; 112. Buckle seat; 113. Accommodating cavity; 114. Limiting plate; 115. Elastic member; 116. Limiting groove; 12. Hook; 13. Material barrel; 14. Lifting ear; 15. Guide wheel. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present disclosure to clearly and completely describe the technical solutions in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure. It should be noted that the embodiments of the present utility model and the features in the embodiments can be combined with each other without conflict.

[0035] According to the concept of this application, Figures 1 to 5 The following is an embodiment of an overhead crane for filling barrels of distillation materials into a distillation tank. Specifically, the overhead crane for filling barrels of distillation materials is constructed as an integrated structure, which has three components, namely, a support column 1, a first winding motor 5, and a hook 12. Through the mutual cooperation of the provided snap box 111, snap seat 112, first hoisting cable 6, second hoisting cable 10 and other structures, the material barrel 13 can be lifted and transported to the top of the distillation tank, avoiding the time-consuming and laborious manual climbing of the ladder to load the material, and then after lifting the second hoisting cable 10, the material barrel 13 can be deflected, which is convenient for automatically delivering the material.

[0036] Combination Figure 1-5 As shown, the utility model provides an overhead crane for filling distillation material barrels, comprising:

[0037] A support column 1, a roller 2 is installed at the bottom of the support column 1, a guide rail 3 is arranged at the bottom of the roller 2, there are two support columns 1, and support arms 4 are fixedly connected to the tops of the two support columns 1;

[0038] A first winding motor 5, the first winding motor 5 is fixedly connected to the top of the support arm 4, the output end of the first winding motor 5 is connected to a first suspension cable 6, the bottom end of the first suspension cable 6 is fixedly connected to a bracket 7, the bottom of the bracket 7 is fixedly connected to a support plate 8, a second winding motor 9 is installed on the top of the support plate 8, the output end of the second winding motor 9 is connected to a second suspension cable 10, and the bottom end of the second suspension cable 10 is connected to a buckle assembly 11;

[0039] The hook 12 is installed at the bottom of the support plate 8 , and a material barrel 13 is hung on the hook 12 .

[0040] According to the technical solution of this embodiment, a guide wheel 15 is installed on the side wall of the support arm 4, and the first suspension cable 6 is rotationally connected to the guide wheel 15. The set guide wheel 15 is used to provide support for the first suspension cable 6 when it is reeled in or released.

[0041] According to the technical solution of this embodiment, a through hole is opened on the side wall of the support plate 8, and the through hole is used to facilitate the second suspension cable 10 to pass through the support plate 8 when it is rolled up or released.

[0042] It should be noted that a driving motor is installed inside the base, and transmission is performed between the driving motor and the roller 2 to facilitate driving the roller 2 to move on the guide rail 3, thereby realizing the adjustment of the hoisting position of the material barrel 13.

[0043] With respect to the technical solution of this embodiment, a lifting ear 14 is installed at the middle position of the top of the material barrel 13, and a cover plate is hinged on the top of the material barrel 13. The material barrel 13 can be hung on the hook 12 by using the provided lifting ear 14, and after the second lifting cable 10 is connected to the material barrel 13 through the snap assembly 11, the first winding motor 5 is started to drive the first lifting cable 6 to move upward, so that the material barrel 13 can be lifted upward, and then the material barrel 13 is moved to the top of the distillation tank by using the roller 2 and the guide rail 3, and then the second winding motor 9 is started to drive the second lifting cable 10 to move upward, so that the bottom end of the material barrel 13 can be lifted upward, so that the material in the material barrel 13 can be automatically put into the distillation tank, thereby realizing automatic loading.

[0044] According to the technical solution of this embodiment, the buckle assembly 11 includes a buckle box 111 connected to the bottom end of the second suspension cable 10 and a buckle seat 112 fixed on the side wall of the material barrel 13. The buckle box 111 is provided with a receiving chamber 113 inside. The receiving chamber 113 is slidably connected with a limit plate 114 inside. There are two limit plates 114, and an elastic member 115 is installed between the two limit plates 114. There are two elastic members 115, and the two elastic members 115 are arranged one above and one below. Both sides of the receiving chamber 113 are provided with openings adapted to the limit plates 114.

[0045] Furthermore, a lever is fixedly connected to the side wall of the limit plate 114, and the lever passes through the buckle box 111. A limit groove 116 that is compatible with the limit plate 114 is opened inside the buckle seat 112. When the limit plate 114 is inserted into the limit groove 116, the buckle box 111 and the buckle seat 112 can be connected and fixed, which facilitates the connection of the material barrel 13 with the second suspension cable 10. When the limit plate 114 is separated from the buckle box 111, the next material barrel 13 can be replaced for loading.

[0046] Specifically, when loading is required, the support arm 4 and the support column 1 are first moved to the appropriate position, and then the hook 12 is hooked on the hanging ear of the material barrel 13, and then the two levers are squeezed to drive the two limit plates 114 to move toward the center at the same time and squeeze the elastic member 115, so that the limit plates 114 can be stored in the accommodating cavity 113, and then the buckle box 111 is snapped into the buckle seat 112, and the lever is released so that the limit plates 114 are snapped into the limit grooves 116, and the second lifting cable 10 can be connected to the material barrel 13. , and then start the first winding motor 5 to drive the first lifting cable 6 to move upward, so that the material barrel 13 can be lifted upward, and then the roller 2 and the guide rail 3 are used to move the material barrel 13 above the distillation tank, and start the second winding motor 9 to drive the second lifting cable 10 to move upward, so that the bottom end of the material barrel 13 can be lifted upward, so that the material in the material barrel 13 can be automatically put into the distillation tank, realizing automatic loading. Compared with the traditional manual loading with the help of a ladder, it can improve the loading efficiency and reduce the labor intensity of the staff.

[0047] The following is a further description of the overhead crane for filling distillation material barrels provided by the utility model in conjunction with the accompanying drawings and implementation modes.

[0048] Aerial crane for filling distillation barrels, including:

[0049] A support column 1, a roller 2 is installed at the bottom of the support column 1, a guide rail 3 is arranged at the bottom of the roller 2, there are two support columns 1, and support arms 4 are fixedly connected to the tops of the two support columns 1;

[0050] A first winding motor 5, the first winding motor 5 is fixedly connected to the top of the support arm 4, the output end of the first winding motor 5 is connected to a first suspension cable 6, the bottom end of the first suspension cable 6 is fixedly connected to a bracket 7, the bottom of the bracket 7 is fixedly connected to a support plate 8, a second winding motor 9 is installed on the top of the support plate 8, the output end of the second winding motor 9 is connected to a second suspension cable 10, and the bottom end of the second suspension cable 10 is connected to a buckle assembly 11;

[0051] The hook 12 is installed at the bottom of the support plate 8 , and a material barrel 13 is hung on the hook 12 .

[0052] The working principle and use process of the utility model are as follows: when loading is required, the support arm 4 and the support column 1 are first moved to the appropriate position, and then the hook 12 is hooked on the hanging ear of the material barrel 13, and then the two levers are pinched to drive the two limit plates 114 to move toward the center at the same time and squeeze the elastic member 115, so that the limit plates 114 can be stored in the accommodating cavity 113, and then the buckle box 111 is snapped into the buckle seat 112, and the lever is released to make the limit plates 114 snap into the limit grooves 116, so that the second lifting cable 10 and the material can be connected. The barrel 13 is connected, and then the first winding motor 5 is started to drive the first lifting cable 6 to move upward, so that the material barrel 13 can be lifted upward, and then the roller 2 and the guide rail 3 are used to move the material barrel 13 above the distillation tank, and the second winding motor 9 is started to drive the second lifting cable 10 to move upward, so that the bottom end of the material barrel 13 can be lifted upward, so that the material in the material barrel 13 can be automatically put into the distillation tank to realize automatic loading. After the feeding of the current material barrel 13 is completed, the lever is squeezed again to separate the snap box 111 from the snap seat 112.

[0053] In the present utility model, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The term "and / or" used in this article includes any and all combinations of one or more related listed items. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0054] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed on" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0055] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0056] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A crane for filling distillation barrels, characterized in that: include: A support column (1), wherein a roller (2) is installed at the bottom end of the support column (1), a guide rail (3) is arranged at the bottom of the roller (2), the number of the support columns (1) is two, and the top ends of the two support columns (1) are fixedly connected to support arms (4); A first winding motor (5), the first winding motor (5) is fixedly connected to the top of the support arm (4), the output end of the first winding motor (5) is connected to a first suspension cable (6), the bottom end of the first suspension cable (6) is fixedly connected to a bracket (7), the bottom of the bracket (7) is fixedly connected to a support plate (8), a second winding motor (9) is installed on the top of the support plate (8), the output end of the second winding motor (9) is connected to a second suspension cable (10), and the bottom end of the second suspension cable (10) is connected to a buckle assembly (11); A hook (12) is installed at the bottom of the support plate (8), and a material bucket (13) is hung on the hook (12).

2. The overhead crane for filling distillation material barrels according to claim 1 is characterized in that: A guide wheel (15) is installed on the side wall of the support arm (4), and the first suspension cable (6) is rotatably connected to the guide wheel (15).

3. The overhead crane for filling distillation material barrels according to claim 2, characterized in that: A through hole is provided on the side wall of the support plate (8).

4. The overhead crane for filling distillation material barrels according to claim 2, characterized in that: A lifting lug (14) is installed at the middle position of the top of the material barrel (13), and a cover plate is hingedly connected to the top of the material barrel (13).

5. The overhead crane for filling distillation material barrels according to claim 4 is characterized in that: The buckle assembly (11) comprises a buckle box (111) connected to the bottom end of the second suspension cable (10) and a buckle seat (112) fixed on the side wall of the material barrel (13); a receiving cavity (113) is provided inside the buckle box (111); a limit plate (114) is slidably connected inside the receiving cavity (113); there are two limit plates (114), and an elastic member (115) is installed between the two limit plates (114); A limiting groove (116) adapted to the limiting plate (114) is provided inside the buckle seat (112).

6. The overhead crane for filling distillation material barrels according to claim 5, characterized in that: Openings matching the limiting plates (114) are provided on both sides of the accommodating cavity (113).

7. The overhead crane for filling distillation material barrels according to claim 6, characterized in that: A lever is fixedly connected to the side wall of the limiting plate (114), and the lever is arranged through the buckle box (111).

8. The overhead crane for filling distillation material barrels according to claim 7, characterized in that: The number of the elastic members (115) is two, and the two elastic members (115) are arranged one above the other.