Metallurgical bridge crane cab and anti-splashing safety protection device thereof
By designing anti-spray safety protection devices in the driver's room of metallurgical bridge crane, using support frames, guide slide rails, protective nets and lifting mechanisms, the problem of the driver's room being susceptible to high-temperature molten metal splashing at the furnace mouth is solved, and safety protection and observation field are achieved.
Patent Information
- Application Number
- CN202421479226.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the steelmaking process, the driver's room of the metallurgical bridge crane is susceptible to high-temperature molten metal liquid or slag splashed at the furnace mouth, causing the glass windows to burst, threatening the safety of the driver's room.
A metallurgical bridge crane driver's room anti-splash safety protection device is designed, including a support frame, guide slide rail, protective net and lifting mechanism. The protective net is slidably connected between the guide slide rails and moves back and forth along the guide slide rails through the lifting mechanism to block or expose the driver's room window glass to buffer and block splashing slag.
Effectively buffering and blocking splashing high-temperature slag materials, reduce the erosion risk of driver's room glass, ensure the safety of driver's room, and maintain a certain field of observation through the light transmission of the protective net, meeting the operational needs.
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Figure CN222770515U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of metallurgical bridge cranes, and in particular relates to a metallurgical bridge crane driver's cab and an anti-splash safety protection device thereof. Background Art
[0002] In the steelmaking process, scrap steel, molten iron and other materials are added to the steelmaking furnace. In this process, large-tonnage metallurgical casting bridge cranes are often needed. Usually, in order to accurately implement the feeding operation, the operator is required to observe the furnace mouth closely, so the driver's cab is often set opposite the furnace mouth.
[0003] However, during the charging process, molten metal liquid or slag is easy to splash directly onto the driver's cab from the furnace mouth, threatening the safety of the driver's cab, especially the window glass of the driver's cab is easy to burst due to the erosion of large energy and high temperature, threatening the safety of the operators in the driver's cab. Summary of the invention
[0004] The present application provides a metallurgical bridge crane cab and its splash-proof safety protection device, which aims to at least solve the technical problem that the splashing of high-temperature molten metal from the furnace mouth threatens the safety of the cab.
[0005] In one aspect of the embodiment of the present application, a splash-proof safety protection device for a driver's cab of a metallurgical bridge crane is provided, comprising: a support frame, a guide rail, a protection net, and a lifting mechanism;
[0006] The support frame is provided with a mounting portion, and the mounting portion is matched and connected with the outer shell of the driver's cab;
[0007] There are two guide rails, which are arranged in parallel on the support frame, and the distance between the two guide rails is greater than the width of the driver's cab window glass, and the guiding direction of the two guide rails is vertical;
[0008] The protective net is slidably connected between the two guide rails, and the protective net is arranged in front of the driver's cab window;
[0009] The lifting mechanism is arranged on the top of the driver's cab, and the lifting mechanism is connected to the protective net to drive the protective net to move back and forth along the guide rail to cover or expose the window glass.
[0010] In some embodiments, the two opposite side surfaces of the two guide rails are provided with vertically extending limiting slide grooves, and the side edges of the protective net can be slidably embedded in the limiting slide grooves.
[0011] In some embodiments, the splash-proof safety protection device for the driver's cab of the metallurgical bridge crane also includes a plurality of roller groups, and the plurality of roller groups are respectively installed on the edges on both sides of the protection net, and the plurality of roller groups are respectively embedded in the limiting slide grooves on the corresponding sides.
[0012] In some embodiments, the number of the roller groups is four, the protective net is rectangular, and the four roller groups are respectively arranged at the four corner areas of the protective net.
[0013] In some embodiments, the protective net includes: a steel frame and a grid plate;
[0014] The steel frame is a ring frame, the grid plate is arranged in the steel frame, and the edge of the steel frame can be slidably arranged in the limiting sliding groove.
[0015] In some embodiments, the lifting mechanism includes: a driving motor, a reducer, a wire wheel, a supporting pulley and a traction rope;
[0016] The driving motor is connected to the reducer and is respectively arranged on the top of the driver's cab, and the wire wheel is sleeved on the output shaft of the reducer;
[0017] The supporting pulley is arranged at the top end of the guide rail;
[0018] The first end of the traction rope is wound around the wire wheel, and the second end is bypassed by the support pulley and connected to the protective net, so that when the driving motor drives the wire wheel to rotate, the protective net is driven to move up and down to cover or expose the driver's cab window glass.
[0019] In some embodiments, the metallurgical bridge crane driver's cab splash protection device also includes an operation controller, and the operation controller is connected to the drive motor.
[0020] In some embodiments, the anti-splash safety protection device for the driver's cab of the metallurgical bridge crane also includes limit switches. The limit switches are divided into two groups, which are respectively arranged at the top and bottom of the guide rail and are respectively connected to the operation controller.
[0021] In another aspect of the embodiment of the present application, there is also provided a metallurgical bridge crane cab, comprising: a cab body and the metallurgical bridge crane cab splash-proof safety protection device;
[0022] The mounting portion of the support frame is welded to the driver's cab body, and the protective net is arranged on the front side of the driver's cab window.
[0023] In some embodiments, the distance between the protective net and the window glass of the driver's cab body is greater than 20 centimeters.
[0024] The embodiments of the present application have at least the following beneficial effects:
[0025] The metallurgical bridge crane cab and its splash-proof safety protection device provided in the embodiment of the present application include a support frame, a guide rail, a protection net and a lifting mechanism. Based on the support frame that can be matched and installed on the cab, a vertical parallel guide rail is installed on the front side of the cab window glass for sliding support of the protection net, so that the protection net can stably lift and lower vertically, thereby blocking and exposing the window glass, so that when the cab glass is opposite to the furnace mouth, it blocks the cab window glass, buffers and blocks the splashing slag and other debris, achieves safety protection, and can maintain a certain degree of observation field through the protective mesh to meet the observation needs; in other cases, the cab glass can be exposed to maintain its observation field. In order to facilitate the driver's operation, a lifting mechanism can be set to drive the protection net to move up and down along the guide rail to improve the convenience of switching protection operation and protection status. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 A schematic structural diagram of a splash-proof safety protection device for a metallurgical overhead crane cab in an embodiment of the present application is shown;
[0028] Figure 2 Shows Figure 1 A schematic diagram of a first relative position of the protective net and the window glass;
[0029] Figure 3 Shows Figure 1 Schematic diagram of the second relative position of the protective net and the window glass.
[0030] Reference numerals:
[0031] 1-support frame, 2-guide rail, 3-protective net, 31-steel frame, 32-grid plate, 4-lifting mechanism, 41-drive motor, 42-reducer, 43-wire wheel, 44-support pulley, 45-traction rope, 7-driver's cab, 71-window glass. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0033] In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides various specific examples of processes and materials, but those of ordinary skill in the art may recognize the application of other processes and / or the use of other materials.
[0034] The present application is described below with reference to the accompanying drawings and specific embodiments:
[0035] When a metallurgical overhead crane is feeding steel into a steelmaking furnace, the driver's cab faces the furnace mouth, and the slag in the furnace easily splashes onto the glass of the driver's cab. This high-temperature slag easily burns the window glass of the driver's cab, causing safety risks to the driver and the internal equipment.
[0036] To this end, an embodiment of the present application provides a metallurgical bridge crane cab and an anti-splash safety protection device thereof, which aims to improve the cab's ability to resist erosion by splashing slag to a certain extent and reduce the risk of injury to personnel and equipment in the cab.
[0037] See also Figure 1 , Figure 2 and Figure 3 In some embodiments, in order to resist the impact and erosion of the splashing high-temperature slag, a buffer protection device can be set on the front side of the driver's cab of the metallurgical bridge crane to prevent the impact and erosion of the high-temperature splashing slag while taking visibility into consideration.
[0038] Specifically, the splash-proof safety protection device for the driver's cab of a metallurgical bridge crane may include: a support frame 1, a guide rail 2, a protection net 3, and a lifting mechanism 4. The guide rail 2 is arranged on the support frame 1, the protection net 3 is a buffer protection member, which is slidably connected to the guide rail 2, and the lifting mechanism 4 is connected to the protection net 3 to drive the protection net 3 to reciprocate along the guide rail 2.
[0039] The support frame 1 is the support and installation base of the entire anti-splash safety protection device. On the one hand, it supports some other components, and on the other hand, the entire anti-splash safety protection device can be installed on the driver's cab 7. Generally speaking, a mounting portion can be set on the support frame 1 for corresponding installation on the driver's cab 7. Fasteners can be used for detachable installation, and welding can also be used to achieve stable fixation.
[0040] There are two guide rails 2, which are arranged in parallel on the support frame 1, and the spacing between the two guide rails 2 is greater than the width of the window glass 71 of the driver's cab 7, and the guiding direction of the two guide rails 2 is vertical; the protective net 3 is slidably connected between the two guide rails 2, and the protective net 3 is arranged in front of the driver's cab window, so as to move to the front side of the driver's cab to block the window glass 71, block and buffer the splashed slag and maintain a certain field of view through the grid gap of the protective net 3, or expose the window glass 71 to maintain a normal field of view.
[0041] The lifting mechanism 4 is a displacement driving mechanism of the protective net 3, which can be set on the top of the driver's cab 7, and the lifting mechanism 4 is connected to the protective net 3. With the driver's cab 7 as the force basis, the protective net 3 is driven to reciprocate along the guide rail 2 to cover or expose the window glass 71.
[0042] It is worth noting that the protective net 3 can be moved vertically up and down, so that when the driver's cab is opposite to the furnace mouth, the protective net 3 can be moved to the front side of the driver's cab, that is, set between the window glass 71 of the driver's cab 7 and the furnace mouth to form a buffer blocking structure; on the other hand, the protective net 3 has a certain light transmittance and a certain field of view, which can meet the needs of observing the furnace mouth during the charging process. The operating end of the lifting mechanism 4 can be set in the driver's cab 7 for the driver to operate conveniently.
[0043] In some embodiments, in order to improve the movement reliability of the protective net 3, vertically extending limiting grooves can be provided on the opposite sides of the two guide rails 2, and the side edges of the protective net 3 can be slidably embedded in the limiting grooves, thereby limiting the movement of the protective net 3 and preventing it from getting out of place.
[0044] In some embodiments, in order to improve the smoothness of movement of the protective net 3, the splash-proof safety protection device of the driver's cab of the metallurgical bridge crane may also include a plurality of roller groups, and the plurality of roller groups are respectively installed on the edges on both sides of the protective net 3, and the plurality of roller groups are respectively embedded in the limiting slide grooves on the corresponding sides, so as to reduce contact friction through the roller groups and ensure smooth movement.
[0045] In some embodiments, the number of the roller groups can be set to four groups, the protection net 3 is rectangular, and the four roller groups are respectively arranged at the four corners of the protection net 3. Of course, other shapes are not excluded, and no specific limitation is made here.
[0046] In some embodiments, in order to balance light visibility and structural strength, the protective net 3 may include: a steel frame 31 and a grid plate 32; the steel frame 31 is a ring frame, the grid plate 32 is arranged in the steel frame 31, and the edge of the steel frame 31 can be slidably arranged in the limiting slide groove.
[0047] That is, the grid plate 32 can be embedded in the inner side of the steel frame 31, and the grid plate 32 can be installed by welding or fixing with fasteners.
[0048] Generally speaking, the grid plate 32 should have a certain strength to withstand impact, and also have a certain heat resistance, such as a steel mesh.
[0049] In some embodiments, in order to realize automatic lifting of the protective net 3 and adapt to the high temperature and dust conditions of steelmaking conditions, the lifting mechanism 4 can adopt a traction rope traction structure to realize the lifting and lowering drive of the protective net 3.
[0050] Specifically, the lifting mechanism 4 may include: a driving motor 41 , a reducer 42 , a wire wheel 43 , a supporting pulley 44 and a traction rope 45 .
[0051] The driving motor 41 and the reducer 42 can be used as a power mechanism and can be arranged on the top of the driver's cab 7. The driving motor 41 and the reducer 42 can be connected, and the wire wheel 43 is sleeved on the output shaft of the reducer 42; the supporting pulley 44 is arranged at the top of the guide rail 2, and the first end of the traction rope 45 is wound around the wire wheel 43, and the second end bypasses the supporting pulley 44 and is connected to the protective net 3, so that when the driving motor 41 drives the wire wheel 43 to rotate, the protective net 3 is driven to move up and down to cover or expose the window glass 71 of the driver's cab 7.
[0052] It is worth noting that, through the cooperation between the traction rope 45, the support pulley 44 and the wire wheel 43, stable transmission can be maintained in a high temperature environment.
[0053] In some embodiments, in order to facilitate operation, the metallurgical bridge crane driver's cab splash protection device also includes an operation controller, and the operation controller is connected to the drive motor 41.
[0054] Generally speaking, the operation controller can adopt a typical motor controller, and be equipped with control devices with electrical signals such as opening and closing buttons and operating levers to realize the control of the drive motor 41. The control end of the drive motor 41 can also be integrated into the control system in the cab 7 of the metallurgical bridge crane, and control buttons or operating levers can be brought out to realize control. When implementing the lifting control of the protective net 3, the corresponding buttons or operating levers can be operated.
[0055] In some embodiments, in order to ensure the accuracy of the protective net 3, the splash-proof safety protection device of the driver's cab of the metallurgical bridge crane may also include a limit switch. The limit switch is divided into two groups, which are respectively arranged at the top and bottom of the guide rail 2 and are respectively connected to the operation controller to monitor the position of the protective net 3 and control the start and stop status of the protective net 3.
[0056] That is, after the protective net 3 moves to the front side of the window glass 71 of the driver's cab 7 and is in place, an arrival signal is triggered, and the operation controller controls the drive motor 41 to stop based on the trigger signal; or after the protective net 3 leaves the front side of the window glass 71 of the driver's cab 7 and is in place, an arrival signal is triggered, and the operation controller controls the drive motor 41 to stop based on the trigger signal.
[0057] On the other hand, an embodiment of the present application provides a metallurgical bridge crane cab, comprising: a cab body and the metallurgical bridge crane cab splash-proof safety protection device; the mounting portion of the support frame is welded to the cab body, and the protective net 3 is arranged on the front side of the cab window.
[0058] In some embodiments, the distance between the protective net and the window glass of the driver's cab body is greater than 20 centimeters to maintain a stable protective effect.
[0059] The embodiments of the present application have at least the following beneficial effects:
[0060] The metallurgical bridge crane cab and its splash-proof safety protection device provided in the embodiment of the present application include a support frame, a guide rail, a protection net and a lifting mechanism. Based on the support frame that can be matched and installed on the cab, a vertical parallel guide rail is installed on the front side of the cab window glass for sliding support of the protection net, so that the protection net can stably lift and lower vertically, thereby blocking and exposing the window glass, so that when the cab glass is opposite to the furnace mouth, it blocks the cab window glass, buffers and blocks the splashing slag and other debris, achieves safety protection, and can maintain a certain degree of observation field through the protective mesh to meet the observation needs; in other cases, the cab glass can be exposed to maintain its observation field. In order to facilitate the driver's operation, a lifting mechanism can be set to drive the protection net to move up and down along the guide rail to improve the convenience of protection operation and the switching of protection status.
[0061] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0062] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise" and "counterclockwise" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0063] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0064] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0065] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0066] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
[0067] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0068] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A splash-proof safety protection device for the driver's cab of a metallurgical bridge crane, characterized in that: include: Support frame, guide rail, protective net and lifting mechanism; The support frame is provided with a mounting portion, and the mounting portion is matched and connected with the outer shell of the driver's cab; There are two guide rails, which are arranged in parallel on the support frame, and the distance between the two guide rails is greater than the width of the window glass of the driver's cab, and the guiding direction of the two guide rails is vertical; The protective net is slidably connected between the two guide rails, and the protective net is arranged on the front side of the driver's cab window; The lifting mechanism is arranged on the top of the driver's cab, and the lifting mechanism is connected to the protective net to drive the protective net to move back and forth along the guide rail to cover or expose the window glass.
2. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 1 is characterized in that: The two opposite side surfaces of the two guide slide rails are provided with vertically extending limiting slide grooves, and the side edges of the protective net can be slidably embedded in the limiting slide grooves.
3. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 2 is characterized in that: The splash-proof safety protection device for the driver's cab of the metallurgical bridge crane also includes a plurality of roller groups, which are respectively installed on the edges of both sides of the protection net, and the plurality of roller groups are respectively embedded in the limiting slide grooves on the corresponding sides.
4. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 3 is characterized in that: The number of the roller groups is four, the protective net is rectangular, and the four roller groups are respectively arranged at the four corner areas of the protective net.
5. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 2, characterized in that: The protective net comprises: a steel frame and a grid plate; The steel frame is a ring frame, the grid plate is arranged in the steel frame, and the edge of the steel frame can be slidably arranged in the limiting sliding groove.
6. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 1, characterized in that: The lifting mechanism comprises: a driving motor, a reducer, a wire wheel, a supporting pulley and a traction rope; The driving motor is connected to the reducer and is respectively arranged on the top of the driver's cab, and the wire wheel is sleeved on the output shaft of the reducer; The supporting pulley is arranged at the top end of the guide rail; The first end of the traction rope is wound around the wire wheel, and the second end is bypassed by the support pulley and connected to the protective net, so that when the driving motor drives the wire wheel to rotate, the protective net is driven to move up and down, thereby covering or exposing the driver's cab window glass.
7. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 6, characterized in that: The anti-splash safety protection device for the driver's cab of the metallurgical bridge crane also includes an operation controller, and the operation controller is connected to the drive motor.
8. The splash-proof safety protection device for the driver's cab of a metallurgical bridge crane according to claim 7, characterized in that: The anti-splash safety protection device for the driver's cab of the metallurgical bridge crane also includes limit switches. The limit switches are divided into two groups, which are respectively arranged at the top and bottom of the guide slide rail and are respectively connected to the operation controller.
9. A metallurgical bridge crane cab, characterized in that: include: The cab body and the splash-proof safety protection device for the cab of a metallurgical overhead crane as claimed in any one of claims 1 to 8; The mounting portion of the support frame is welded to the driver's cab body, and the protective net is arranged on the front side of the driver's cab window.
10. The metallurgical bridge crane cab according to claim 9, characterized in that: The distance between the protective net and the window glass of the driver's cab body is greater than 20 centimeters.