Material taking and basket loading mechanism for automatic silicon material basket loading equipment

Abstract

The utility model discloses a material taking and basketing mechanism for automatic silicon material basketing equipment, which comprises a rack, a main support plate, a transverse moving rack and a first transverse moving slide rail are arranged on the rack, and a silicon material clamping unit support is arranged on the main support plate. A first servo motor, a first transverse moving sliding block and a silicon material clamping unit capable of moving up and down are arranged on the silicon material clamping unit, the lower end of the silicon material clamping unit downwards penetrates through the main supporting plate, a first gear is arranged on a main shaft of the first servo motor, and the first gear is meshed with a transverse moving rack; according to the material taking and basket loading mechanism for the automatic silicon material basket loading equipment, automatic material taking and basket loading operation of silicon materials can be achieved, manual operation is not needed, the working efficiency of material taking and basket loading of the silicon materials is greatly improved, the labor intensity of workers is reduced, and the working efficiency of material taking and basket loading of the silicon materials is improved. And meanwhile, the safety of the whole operation is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of silicon material automatic basket loading equipment, in particular to a material taking and basket loading mechanism used for silicon material automatic basket loading equipment. Background Art

[0002] Solar cells have attracted widespread attention because of their inexhaustible and low-cost energy. Among them, crystalline silicon solar cells are widely used due to their excellent characteristics such as high conversion efficiency, working stability, long life, and mature technology development.

[0003] The automatic basket loading equipment for silicon materials is bound to involve the automatic basket loading operation of silicon materials in the entire processing process. However, due to the heavy weight of silicon materials, manual handling is time-consuming and labor-intensive, and there is a risk of falling and injuring workers. Therefore, in order to realize the automatic basket loading operation of the automatic basket loading equipment for silicon materials, it is necessary to design a material picking and basket loading mechanism for the automatic basket loading equipment for silicon materials. Utility Model Content

[0004] In view of the above problems existing in the prior art, the utility model provides a material taking and basket loading mechanism for silicon material automatic basket loading equipment, which is used to overcome the above defects in the prior art.

[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:

[0006] The material picking and basket loading mechanism for silicon material automatic basket loading equipment comprises a frame, on which a main support plate, a transverse moving rack and a first transverse moving slide rail are arranged, on which a silicon material clamping unit bracket is arranged, on which a first servo motor, a first transverse moving slider and a silicon material clamping unit movable up and down are arranged, the lower end of the silicon material clamping unit passes downward through the main support plate, on the main shaft of the first servo motor a first gear is arranged, the first gear is meshed with the transverse moving rack, and the first transverse moving slider is installed in cooperation with the first transverse moving slide rail.

[0007] In one of the embodiments: the front and rear ends of the lower side wall of the main support plate are respectively provided with the first transverse movable sliders, and the frame is correspondingly provided with two first transverse movable rails, and the two first transverse movable sliders are correspondingly installed in cooperation with the two first transverse movable rails.

[0008] In one embodiment, the silicon material clamping unit bracket includes two side vertical plates arranged side by side left and right, two connecting plates arranged side by side front and back between the two side vertical plates, and the silicon material clamping unit is movably arranged in a cavity surrounded by the two side vertical plates and the connecting plates.

[0009] In one of the embodiments: longitudinal movable sliders are respectively arranged on the inner walls of the two connecting plates, longitudinal movable slide rails are respectively arranged on the front and rear side walls of the silicon material clamping unit, the two longitudinal movable sliders are correspondingly installed in cooperation with the two longitudinal movable slide rails, a longitudinal movable rack is also longitudinally arranged on the silicon material clamping unit, a second servo motor is arranged on the right side wall of the side vertical plate located on the right side, the main shaft of the second servo motor passes through the side vertical plate and is provided with a second gear, and the second gear is meshed with the longitudinal movable rack.

[0010] In one embodiment, the silicon material clamping unit comprises a main movable plate, and side movable plates are respectively arranged at the front and rear ends of the main movable plate, and the two longitudinal movable slide rails are correspondingly arranged on the outer side walls of the two side movable plates, and the longitudinal movable rack is arranged on the rear side wall of the side movable plate located in the front.

[0011] The top ends of the main movable plate and the side movable plate are provided with a top cover plate, and the bottom ends penetrate downwardly through the main support plate and are provided with a clamping plate. The lower side walls of the clamping plate are provided with a movable clamping plate and a fixed clamping plate side by side.

[0012] In one of the embodiments: a clamping plate driving cylinder is respectively provided on the inner walls of the two side movable plates, a through hole is provided on the clamping fixing plate, the upper end of the movable clamping plate upwardly passes through the through hole, and the ends of the piston rods of the two clamping plate driving cylinders are respectively connected to the upper end of the right side wall of the movable clamping plate to drive the movable clamping plate to move left and right.

[0013] In one of the embodiments: second transverse movable sliders are respectively provided on the front and rear side walls of the movable clamping plate, second transverse movable rails are respectively provided on the inner walls of the two side movable plates, and the two second transverse movable sliders are correspondingly installed in cooperation with the two second transverse movable rails.

[0014] In one of the embodiments: a plurality of rib plates are arranged at intervals up and down on the left side wall of the main movable plate, a sensor bracket is respectively arranged on the plurality of rib plates, and a sensor for sensing the side stand located on the left side is respectively arranged on the sensor bracket.

[0015] In one of the embodiments: limit blocks are respectively arranged on the side movable plates on the left and right sides of the upper ends of the two longitudinal movable slide rails.

[0016] Compared with the prior art, the material taking and basket loading mechanism for silicon material automatic basket loading equipment provided by the utility model has the following advantages:

[0017] The material picking and basket loading mechanism for the silicon material automatic basket loading equipment provided by the utility model can realize the automatic material picking and basket loading operation of silicon material without the need for human operation, which greatly improves the efficiency of silicon material picking and basket loading operation and also improves the safety of the overall operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the first three-dimensional structure of the utility model;

[0019] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 4 It is a right side structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0027] like Figure 1-4 As shown, for the convenience of description, the directions of "up", "down", "left", "right", "front" and "rear" in the present invention are based on the attached Figure 1 The directions shown shall prevail.

[0028] The material picking and basket loading mechanism for silicon material automatic basket loading equipment comprises a frame, on which a main support plate 1, a transverse moving rack and a first transverse moving slide rail are arranged, a silicon material clamping unit bracket 2 is arranged on the main support plate 1, a first servo motor 3, a first transverse moving slider 4 and a silicon material clamping unit 5 which can move up and down are arranged on the silicon material clamping unit bracket 2, the lower end of the silicon material clamping unit 5 passes through the main support plate 1 downward, a first gear is arranged on the main shaft of the first servo motor 3, the first gear is meshed with the transverse moving rack, the first transverse moving slider 4 is installed in cooperation with the first transverse moving slide rail, and the main support plate 1 can be driven to move left and right as a whole by the first servo motor 3 by setting the first servo motor 3, the first gear, the transverse moving rack, the first transverse moving slider 4 and the first transverse moving slide rail.

[0029] In this embodiment: In order to improve the stability of the overall movement of the main support plate 1, a first transverse moving slider 4 is designed to be respectively arranged at the front and rear ends of the lower side wall of the main support plate 1, and two first transverse moving rails are correspondingly arranged on the frame, and the two first transverse moving sliders 4 are correspondingly installed in cooperation with the two first transverse moving rails.

[0030] In this embodiment: the silicon material clamping unit bracket 2 includes two side plates 21 arranged side by side on the left and right, and two connecting plates 22 are arranged side by side front and back between the two side plates 21. The silicon material clamping unit 5 is movably arranged in a cavity surrounded by the two side plates 21 and the connecting plate 22.

[0031] Further: longitudinal movable sliders 6 are respectively arranged longitudinally on the inner walls of the two connecting plates 22, longitudinal movable slide rails 7 are respectively arranged longitudinally on the front and rear side walls of the silicon material clamping unit 5, the two longitudinal movable sliders 6 are correspondingly installed in cooperation with the two longitudinal movable slide rails 7 to facilitate the up and down movement of the silicon material clamping unit 5, and a longitudinal movable rack 8 is also longitudinally arranged on the silicon material clamping unit 5. A second servo motor 9 is arranged on the right side wall of the side vertical plate 21 on the right side. The main shaft of the second servo motor 9 passes through the side vertical plate 21 and is provided with a second gear. The second gear is meshed with the longitudinal movable rack 8. By arranging the second servo motor 9, the second gear, the longitudinal movable rack 8, the longitudinal movable slider 6 and the longitudinal movable slide rail 7, the second servo motor 9 can be used to drive the silicon material clamping unit 5 to move up and down as a whole.

[0032] In this embodiment, the silicon material clamping unit 5 includes a main movable plate 51, and side movable plates 52 are respectively arranged at the front and rear ends of the main movable plate 51. Two longitudinal movable slide rails 7 are correspondingly arranged on the outer side walls of the two side movable plates 52. A longitudinal movable rack 8 is arranged on the rear side wall of the side movable plate 52 located in the front.

[0033] The top ends of the main movable plate 51 and the side movable plate 52 are provided with a top cover plate 53, and the bottom ends thereof penetrate downward through the main support plate 1 and are provided with a clamping and fixing plate 54. The lower side walls of the clamping and fixing plate 54 are provided with a movable clamping plate 56 and a fixed clamping plate 55 arranged side by side on the left and right sides.

[0034] Specifically: clamping plate driving cylinders 57 are respectively provided on the inner walls of the two side movable plates 52, and a through hole is provided on the clamping fixed plate 54. The upper end of the movable clamping plate 56 passes through the through hole upward, and the ends of the piston rods of the two clamping plate driving cylinders 57 are respectively connected to the upper end of the right side wall of the movable clamping plate 56 to drive the movable clamping plate 56 to move left and right, and then cooperate with the fixed clamping plate 55 to realize the clamping operation of the silicon material 100.

[0035] In this embodiment: second transverse movable sliders are respectively provided on the front and rear side walls of the movable clamping plate 56, and second transverse movable rails are respectively provided on the inner walls of the two side movable plates 52. The two second transverse movable sliders are correspondingly installed in conjunction with the two second transverse movable rails to facilitate the left and right movement of the movable clamping plate 56.

[0036] In this embodiment, a plurality of ribs 10 are arranged at intervals on the left side wall of the main movable plate 51, and a sensor bracket 11 is arranged on each of the ribs 10, and a sensor 12 for sensing the side stand 21 located on the left side is arranged on each of the sensor brackets 11.

[0037] Furthermore, limit blocks 13 are respectively arranged on the side movable plates 52 on the left and right sides of the upper ends of the two longitudinal movable slide rails 7. By arranging sensors 12 and limit blocks 13 and cooperating with corresponding control electrical appliances, the upper and lower positions of the silicon material clamping unit 5 can be detected and limited, which not only improves the accuracy of the silicon material clamping unit 5 during operation, but also avoids excessive up and down movement of the silicon material clamping unit 5, which may cause collision with surrounding components.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material picking and basket loading mechanism for silicon material automatic basket loading equipment, characterized in that: The invention comprises a frame, on which a main support plate, a transversely movable rack and a first transversely movable slide rail are arranged, on which a silicon material clamping unit bracket is arranged, on which a first servo motor, a first transversely movable slider and a silicon material clamping unit movable up and down are arranged, the lower end of the silicon material clamping unit passes downward through the main support plate, on the main shaft of the first servo motor a first gear is arranged, the first gear is meshed with the transversely movable rack, and the first transversely movable slider is installed in cooperation with the first transversely movable slide rail.

2. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 1 is characterized in that: The first transverse movable sliders are respectively arranged at the front and rear ends of the lower side wall of the main support plate, and two first transverse movable slide rails are correspondingly arranged on the frame, and the two first transverse movable sliders are correspondingly installed in cooperation with the two first transverse movable slide rails.

3. The material taking and basket loading mechanism for the automatic silicon material basket loading equipment according to claim 1, characterized in that: The silicon material clamping unit bracket includes two side vertical plates arranged side by side, two connecting plates arranged side by side between the two side vertical plates, and the silicon material clamping unit is movably arranged in a cavity surrounded by the two side vertical plates and the connecting plates.

4. The material taking and basket loading mechanism for the automatic silicon material basket loading equipment according to claim 3 is characterized in that: Longitudinal movable sliders are respectively arranged on the inner walls of the two connecting plates, and longitudinal movable slide rails are respectively arranged on the front and rear side walls of the silicon material clamping unit. The two longitudinal movable sliders are correspondingly installed in cooperation with the two longitudinal movable slide rails. A longitudinal movable rack is also longitudinally arranged on the silicon material clamping unit. A second servo motor is arranged on the right side wall of the side vertical plate on the right side. The main shaft of the second servo motor passes through the side vertical plate and is provided with a second gear, and the second gear is meshed with the longitudinal movable rack.

5. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 4, characterized in that: The silicon material clamping unit comprises a main movable plate, and side movable plates are respectively arranged at the front and rear ends of the main movable plate, and the two longitudinal movable slide rails are correspondingly arranged on the outer side walls of the two side movable plates, and the longitudinal movable rack is arranged on the rear side wall of the side movable plate located in the front. The top ends of the main movable plate and the side movable plate are provided with a top cover plate, and the bottom ends penetrate downwardly through the main support plate and are provided with a clamping plate. The lower side walls of the clamping plate are provided with a movable clamping plate and a fixed clamping plate side by side.

6. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 5, characterized in that: The inner walls of the two side movable plates are respectively provided with clamping plate driving cylinders, and the clamping fixing plate is provided with a through hole. The upper end of the movable clamping plate upwardly passes through the through hole, and the ends of the piston rods of the two clamping plate driving cylinders are respectively connected to the upper end of the right side wall of the movable clamping plate to drive the movable clamping plate to move left and right.

7. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 6, characterized in that: The front and rear side walls of the movable clamping plate are respectively provided with second transverse movable sliders, the inner walls of the two side movable plates are respectively provided with second transverse movable rails, and the two second transverse movable sliders are correspondingly installed in cooperation with the two second transverse movable rails.

8. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 5, characterized in that: A plurality of rib plates are arranged at intervals up and down on the left side wall of the main movable plate, and sensor brackets are respectively arranged on the plurality of rib plates, and sensors for sensing the side stand plate located on the left side are respectively arranged on the sensor brackets.

9. The material taking and basket loading mechanism for silicon material automatic basket loading equipment according to claim 8, characterized in that: Limiting blocks are respectively arranged on the side movable plates on the left and right sides of the upper ends of the two longitudinal movable slide rails.

Images