Steel-concrete composite board steel bar binding robot

By designing a steel bar binding robot for steel-concrete composite slabs, the problem of waste of manpower and safety hazards in traditional manual bundling is solved, and the automation of steel bar binding and efficient energy-saving and environmentally friendly results are achieved.

CN222771899UActive Publication Date: 2025-04-18SHENYANG JIANZHU UNIVERSITY
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Patent Information

Application Number
CN202421667299.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-18
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The traditional process of manual binding of steel bars is wasteful and has safety risks. An automated steel bar binding robot is needed to replace manual operation.

Method used

A steel-concrete composite plate reinforcement tying robot is designed, using components such as bottom beam, drive motor, steering servo and solar power supply mechanism. The driving gear drives the overall device to move through the driving motor. The steering servo allows the bundling mechanism to automatically rotate and bind the steel concrete nodes in four directions.

Benefits of technology

It realizes the automation of steel bar binding, improves work efficiency, reduces safety risks of manual operation, and achieves environmental protection and energy saving through solar power supply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar binding robot for a steel-concrete composite board. The steel bar binding robot comprises a bottom beam, a base, a driving motor, a driving shaft, tires, a middle seat, a steering engine, a binding mechanism and a solar power supply mechanism, the pair of bases is connected to the bottom of the bottom beam; the driving motor is fixedly mounted on the lower wall surface of the base; the driving end of the driving motor is connected with a driving gear; the bundling mechanism is connected to the driving end of the steering engine; the solar power supply mechanism is connected to the bundling mechanism. The bottom beams are used for connection, the driving motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the whole device is driven to move, the steering engine can enable the bundling mechanism to rotate, all nodes are bundled flexibly, and the solar power supply mechanism can be unfolded and charged when not working.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar bundling, and in particular relates to a steel-concrete composite plate steel bar bundling robot. Background Art

[0002] Steel-concrete composite slab is a common building structural material that combines the lightness and high bearing capacity of steel structure with the durability and fire resistance of concrete.

[0003] During the construction process, a layer of steel mesh is usually laid on the composite slab, and then concrete is poured to form a composite floor. The steel bar tying work in this process is traditionally done manually.

[0004] The traditional manual bundling process wastes manpower, and the wire used for bundling is sharp, which can easily cause injuries to workers, so there is an urgent need for a robot that can automatically bundle and tie steel bars. Utility Model Content

[0005] Based on the above technical problems, the utility model provides a steel-concrete composite slab reinforcement binding robot.

[0006] The specific technical solution is:

[0007] A steel-concrete composite slab reinforcement tying robot, comprising:

[0008] Bottom beam;

[0009] A pair of bases, each of which is connected to the bottom of the bottom beam;

[0010] A driving motor, the driving motor is fixedly mounted on the lower wall of the base, and a driving end of the driving motor is connected to a driving gear;

[0011] A driving shaft, the driving shaft is movably connected to the bottom of the base, the driving shaft is connected to a driven gear, and the driven gear is meshed with the driving gear;

[0012] A tire connected to one end of the drive shaft;

[0013] A middle seat connected between a pair of bottom beams;

[0014] A steering servo, the steering servo being connected to the middle seat;

[0015] A tying mechanism, wherein the tying mechanism is connected to the steering servo drive end;

[0016] A solar power supply mechanism is connected to the bundling mechanism.

[0017] In the above technical solution, the bundling mechanism includes:

[0018] A mounting platform, the mounting platform is fixedly mounted on the steering servo drive end;

[0019] A mounting seat, the mounting seat is fixedly mounted on the top of the mounting platform;

[0020] A pair of guide slides are fixedly mounted on both sides of the mounting seat;

[0021] A guide slot, the guide slot being provided at the bottom of the mounting seat;

[0022] A moving seat, wherein a guide block is connected to the top of the moving seat, and the guide block is slidably connected in the guide slot;

[0023] End seats, a pair of end seats are fixedly mounted on both sides of the moving seat respectively, the end seats are provided with end slide grooves, and the guide slideway is slidably connected in the end slide grooves;

[0024] An actuator component connected to the moving seat;

[0025] The telescopic motor is fixedly mounted on one end of the mounting platform, a threaded rod is connected to the driving end of the telescopic motor, and the threaded rod is screwed to the guide block.

[0026] In the above technical solution, the execution component includes:

[0027] A front end rod, the front end rod being connected to one side of the mounting seat;

[0028] A top limiting slideway, a pair of top limiting slideways having tops connected to the top of the mounting platform;

[0029] A top rod, wherein a pair of top limiting slide grooves are formed at the bottom of the top rod, and the top limiting slideway is slidably connected in the top limiting slide grooves;

[0030] An end frame connected between the front end rod and the top end rod;

[0031] An electric push rod, the electric push rod is connected to one side of the end frame;

[0032] A connecting beam connected to the telescopic end of the electric push rod;

[0033] A distance-adjustable slide rail, wherein the distance-adjustable slide rail is fixedly connected to the bottom of the connecting beam;

[0034] An opening and closing motor is fixedly installed on one side of the connecting beam, and a driving end of the opening and closing motor is connected to a bidirectional threaded rod.

[0035] The above technical solution also includes:

[0036] An intermediate block, the intermediate block is fixedly mounted on one side of the connecting beam and movably connected to the middle of the bidirectional threaded rod;

[0037] An opening and closing slider, a pair of which is screwed to the two ends of the bidirectional threaded rod respectively, and the opening and closing slider is slidably connected to the distance-adjusting slide rail;

[0038] A strapping machine, wherein a plurality of strapping machines are respectively connected to a pair of opening and closing slide blocks and one side of the middle block.

[0039] The above technical solution also includes:

[0040] A camera is connected to the end frame.

[0041] In the above technical solution, the solar power supply mechanism includes:

[0042] Turning columns, a plurality of turning columns are hinged on both sides of the mounting platform;

[0043] An angle switching steering gear, wherein the angle switching steering gear is fixedly installed on one side of the flip column;

[0044] A solar panel, wherein the solar panel is connected to the angle switching steering gear drive end;

[0045] The flip steering gears are connected to the bottom of the mounting platform, and the driving end of the flip steering gears is connected to the bottom of the flip column.

[0046] Compared with the prior art, the utility model of a steel-concrete composite slab reinforcement tying robot has the following beneficial effects:

[0047] It is connected through the bottom beam, and the driving motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, driving the entire device to move. The steering servo can rotate the bundling mechanism, so that the bundling mechanism can automatically bundle the steel concrete nodes in four directions. At the same time, the spacing between each bundling machine can be adjusted to flexibly bundle each node. The solar power supply mechanism can be unfolded and charged when not working. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 This is a schematic diagram of a steel-concrete composite slab reinforcement tying robot of the utility model;

[0049] Figure 2 It is a schematic diagram of the utility model;

[0050] Figure 3 It is a schematic diagram of the local structure of the utility model;

[0051] Figure 4 It is a cross-sectional schematic diagram of the utility model;

[0052] Figure 5 It is a cross-sectional schematic diagram of the utility model.

[0053] in, Figures 1 to 5 The corresponding relationship between the reference numerals and component names in the figure is:

[0054] 1. Bottom beam; 2. Base; 3. Drive motor; 4. Drive shaft; 5. Tire; 6. Middle seat; 7. Steering servo; 8. Mounting table; 9. Mounting seat; 10. Guide slide; 11. Guide slide; 12. Moving seat; 13. End seat; 14. Telescopic motor; 15. Front rod; 16. Top limit slide; 17. Top rod; 18. End frame; 19. Electric push rod; 20. Connecting beam; 21. Adjustable distance slide; 22. Opening and closing motor; 23. Middle block; 24. Opening and closing slider; 25. Strapping machine; 26. Camera; 27. Flip column; 28. Angle switching servo; 29. ​​Solar panel; 30. Flip servo. DETAILED DESCRIPTION

[0055] The following is a combination of specific implementation cases and attached Figure 1-5 The present invention is further described below, but the present invention is not limited to these embodiments.

[0056] The utility model discloses a steel-concrete composite plate steel bar binding robot, comprising: a bottom beam 1, a base 2, a driving motor 3, a driving shaft 4, a tire 5, an intermediate seat 6, a steering steering gear 7, a binding machine 25 mechanism and a solar power supply mechanism; a pair of bases 2 are both connected to the bottom of the bottom beam 1; the driving motor 3 is fixedly installed on the lower wall of the base 2, and the driving end of the driving motor 3 is connected with a driving gear; the driving shaft 4 is movably connected to the bottom of the base 2, and the driving shaft 4 is connected with a driven gear, and the driven gear is meshed with the driving gear; the tire 5 is connected to one end of the driving shaft 4; the intermediate seat 6 is connected between a pair of bottom beams 1; the steering steering gear 7 is connected to the intermediate seat 6; the binding machine 25 mechanism is connected to the driving end of the steering steering gear 7; and the solar power supply mechanism is connected to the binding machine 25 mechanism.

[0057] In the embodiments of the present invention, Figure 1-5 As shown, the strapping machine 25 includes: a mounting platform 8, a mounting seat 9, a guide slide 10, a guide slide groove 11, a moving seat 12, an end seat 13, an actuator and a telescopic motor 14; the mounting platform 8 is fixedly installed on the driving end of the steering servo 7; the mounting seat 9 is fixedly installed on the top of the mounting platform 8; a pair of guide slides 10 are respectively fixedly installed on both sides of the mounting seat 9; the guide slide groove 11 is opened at the bottom of the mounting seat 9; a guide block is connected to the top of the moving seat 12, and the guide block is slidably connected in the guide slide groove 11; a pair of end seats 13 are respectively fixedly installed on both sides of the moving seat 12, the end seat 13 is opened with an end slide groove, and the guide slide 10 is slidably connected in the end slide groove; the actuator is connected to the moving seat 12; the telescopic motor 14 is fixedly installed at one end of the mounting platform 8, and the driving end of the telescopic motor 14 is connected to a threaded rod, and the threaded rod is screwed to the guide block.

[0058] In the embodiments of the present invention, Figure 1-5 As shown, the actuator assembly includes: a front end rod 15, a top limit slide 16, a top end rod 17, an end frame 18, an electric push rod 19, a connecting beam 20, a distance adjustment slide rail 21 and an opening and closing motor 22; the front end rod 15 is connected to one side of the mounting seat 9; a pair of top limit slides 16 are connected to the top of the mounting platform 8; a pair of top limit slide grooves are opened at the bottom of the top end rod 17, and the top limit slide 16 is slidably connected in the top limit slide grooves; the end frame 18 is connected between the front end rod 15 and the top end rod 17; the electric push rod 19 is connected to one side of the end frame 18; the connecting beam 20 is connected to the telescopic end of the electric push rod 19; the distance adjustment slide rail 21 is fixedly connected to the bottom of the connecting beam 20; the opening and closing motor 22 is fixedly installed on one side of the connecting beam 20, and the driving end of the opening and closing motor 22 is connected to a bidirectional threaded rod.

[0059] In the embodiments of the present invention, Figure 1-5 As shown, it also includes: an intermediate block 23, an opening and closing slider 24 and a strapping machine 25; the intermediate block 23 is fixedly installed on one side of the connecting beam 20, and the intermediate block 23 is movably connected to the middle of the two-way threaded rod; a pair of opening and closing sliders 24 are respectively screwed to the two ends of the two-way threaded rod, and the opening and closing sliders 24 are slidably connected to the distance-adjusting slide rail 21; a plurality of strapping machines 25 are respectively connected to the pair of opening and closing sliders 24 and one side of the intermediate block 23.

[0060] In the embodiments of the present invention, Figure 1-5 As shown, it also includes: a camera 26; the camera 26 is connected to the end frame 18.

[0061] In the embodiments of the present invention, Figure 1-5 As shown, the solar power supply mechanism includes: a flip column 27, an angle switching servo 28, a solar panel 29 and a flip servo 30; a plurality of flip columns 27 are hinged on both sides of the mounting platform 8; the angle switching servo 28 is fixedly installed on one side of the flip column 27; the solar panel 29 is connected to the driving end of the angle switching servo 28; a plurality of flip servos 30 are all connected to the bottom of the mounting platform 8, and the driving end of the flip servo 30 is connected to the bottom of the flip column 27.

[0062] Implementation process: Control the drive motor 3 to work, at this time the drive motor 3 drives the drive gear to rotate, the drive gear rotation drives the driven gear to rotate, at this time the tire 5 rotates and starts to work, when turning, control the tires 5 on both sides to generate a speed difference for turning, when bundling, control the operation and stop of the strapping machine 25 through the remote control module, and bundle each node with the assistance of the camera 26, when the width of the node changes, control the bidirectional threaded rod at the driving end of the opening and closing motor 22 to rotate, at this time a pair of opening and closing sliders 24 slide on the distance adjustment slide rail 21 to adjust the spacing, after the adjustment is completed, control the telescopic end of the electric push rod 19 to extend, so that the working end of the strapping machine 25 is located at the node, and the node is bundled, when charging is needed, control the driving end of the flip servo 30 to rotate, and the driving end of the angle adjustment motor to rotate, and finally rotate the solar panel 29 to a suitable angle for receiving sunlight, charge the internal mobile power supply, and save energy and protect the environment.

[0063] In the description of the present invention, the term "plurality" refers to two or more than two. Unless otherwise clearly defined, the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention. The terms "connection", "installation", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0064] In the description of the present invention, the terms "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0065] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A steel-concrete composite slab reinforcement tying robot, characterized in that: include: Bottom beam; A pair of bases, each of which is connected to the bottom of the bottom beam; A driving motor, the driving motor is fixedly mounted on the lower wall of the base, and a driving end of the driving motor is connected to a driving gear; A driving shaft, the driving shaft is movably connected to the bottom of the base, the driving shaft is connected to a driven gear, and the driven gear is meshed with the driving gear; A tire connected to one end of the drive shaft; A middle seat connected between a pair of bottom beams; A steering servo, the steering servo being connected to the middle seat; A tying mechanism, wherein the tying mechanism is connected to the steering servo drive end; A solar power supply mechanism is connected to the bundling mechanism.

2. A steel-concrete composite slab reinforcement tying robot according to claim 1, characterized in that: The strapping mechanism comprises: A mounting platform, the mounting platform is fixedly mounted on the steering servo drive end; A mounting seat, the mounting seat is fixedly mounted on the top of the mounting platform; A pair of guide slides are fixedly mounted on both sides of the mounting seat; A guide slot, the guide slot being provided at the bottom of the mounting seat; A moving seat, wherein a guide block is connected to the top of the moving seat, and the guide block is slidably connected in the guide slot; End seats, a pair of end seats are fixedly mounted on both sides of the moving seat respectively, the end seats are provided with end slide grooves, and the guide slideway is slidably connected in the end slide grooves; An actuator component connected to the moving seat; The telescopic motor is fixedly mounted on one end of the mounting platform, a threaded rod is connected to the driving end of the telescopic motor, and the threaded rod is screwed to the guide block.

3. A steel-concrete composite slab reinforcement tying robot according to claim 2, characterized in that: The execution components include: A front end rod, the front end rod being connected to one side of the mounting seat; A top limiting slideway, a pair of top limiting slideways having tops connected to the top of the mounting platform; A top rod, wherein a pair of top limiting slide grooves are formed at the bottom of the top rod, and the top limiting slideway is slidably connected in the top limiting slide grooves; An end frame connected between the front end rod and the top end rod; An electric push rod, the electric push rod is connected to one side of the end frame; A connecting beam connected to the telescopic end of the electric push rod; A distance-adjustable slide rail, wherein the distance-adjustable slide rail is fixedly connected to the bottom of the connecting beam; An opening and closing motor is fixedly installed on one side of the connecting beam, and a driving end of the opening and closing motor is connected to a bidirectional threaded rod.

4. A steel-concrete composite slab reinforcement tying robot according to claim 3, characterized in that: Also includes: An intermediate block, the intermediate block is fixedly mounted on one side of the connecting beam and movably connected to the middle of the bidirectional threaded rod; An opening and closing slider, a pair of which is screwed to the two ends of the bidirectional threaded rod respectively, and the opening and closing slider is slidably connected to the distance-adjusting slide rail; A strapping machine, wherein a plurality of strapping machines are respectively connected to a pair of opening and closing slide blocks and one side of the middle block.

5. The steel-concrete composite slab reinforcement tying robot according to claim 2, characterized in that: Also includes: A camera is connected to the end frame.

6. The steel-concrete composite slab reinforcement tying robot according to claim 2, characterized in that: The solar power supply mechanism comprises: Turning columns, a plurality of turning columns are hinged on both sides of the mounting platform; An angle switching steering gear, wherein the angle switching steering gear is fixedly installed on one side of the flip column; A solar panel, wherein the solar panel is connected to the angle switching steering gear drive end; The flip steering gears are connected to the bottom of the mounting platform, and the driving end of the flip steering gears is connected to the bottom of the flip column.