Temperature detection system for motor of lifting appliance mechanism
By designing an automated temperature detection system, using temperature sensors fixed to the bracket and the control equipment for communication connections, the problems of manual detection inconsistency and safety risks in the prior art are solved, and reliable and efficient detection of the motor temperature of the spreader mechanism is achieved.
Patent Information
- Application Number
- CN202421729271.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, the motor temperature detection of the spreader mechanism relies on manual random point selection combined with handheld thermometer detection, which has problems such as inconsistent measurement, prone to errors in repetitive work, and safety risks of high-altitude operations.
A temperature detection system for the motor of the spreader mechanism is designed, including a temperature sensor fixed to the bracket, a local control device and an upper control device, to realize automated temperature detection and data transmission through communication connections, and an alarm system is equipped to handle temperature abnormal events.
It realizes automated temperature detection, improves measurement reliability and efficiency, reduces missed and missed inspections, and reduces the safety risks of manual high-altitude operations.
Smart Images

Figure CN222774111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of temperature detection, and more specifically to a temperature detection system for a motor of a sling mechanism. Background Art
[0002] In automobile production workshops, the lifting mechanism is widely used to transport workpieces, such as car bodies or automobile interiors. Here, the busbar is a power transmission device that supplies power to the lifting mechanism. The lifting mechanism can be electrically connected to the busbar via a brush, so as to draw power from the busbar and supply power to the driving motor of the lifting mechanism in real time, thereby allowing the lifting mechanism to perform a shifting operation under the process of the production line, effectively meeting ergonomics.
[0003] In order to ensure the reliable operation of the production line, it is necessary to effectively monitor the abnormal temperature events of the motor of the hoisting mechanism. However, the current traditional method of motor temperature detection is to manually select random points combined with handheld temperature gun detection. This traditional detection method is not ideal: first, manual measurement cannot guarantee the consistency of the measurement points; second, manual measurement is a repetitive task and is prone to errors. People's fatigue increases during long-term repetitive operations, which may lead to an increase in measurement errors; third, personnel need to climb to complete the measurement, which poses a safety risk. High-altitude operations involve greater dangers, and once an accident occurs, it will endanger the safety of personnel.
[0004] Therefore, those skilled in the art are in urgent need of a temperature detection system for a motor of a spreader mechanism, which allows the temperature of the motor of the spreader mechanism to be detected automatically while ensuring good measurement reliability. Utility Model Content
[0005] Therefore, the object of the present application is to provide a temperature detection system for a motor of a spreader mechanism that can overcome at least one of the drawbacks of the prior art, thereby allowing the temperature of the motor of the spreader mechanism to be detected automatically while ensuring good measurement reliability.
[0006] The present application relates to a temperature detection system for a motor of a sling mechanism, the temperature detection system comprising: a first temperature sensor, the first temperature sensor being fixedly mounted on a first bracket adjacent to the sling mechanism and not following the movement of the sling mechanism, wherein the first temperature sensor is configured to be oriented toward the first motor of the sling mechanism for detecting the temperature of the first motor; a second temperature sensor, the second temperature sensor being fixedly mounted on a second bracket adjacent to the sling mechanism and not following the movement of the sling mechanism, wherein the second temperature sensor is configured to be oriented toward the second motor of the sling mechanism for detecting the temperature of the second motor; a local control device, a first communication connection being established between the local control device and the first temperature sensor, and a local control device being connected to the local control device. There is a second communication connection between the control device and the second temperature sensor, wherein the local control device is configured to receive the temperature of the first motor from the first temperature sensor via the first communication connection, and to receive the temperature of the second motor from the second temperature sensor via the second communication connection; a host control device, there is a third communication connection between the host control device and the local control device, wherein the host control device is configured to receive the temperature of the first motor and the temperature of the second motor from the local control device via the third communication connection; and an alarm system, there is a fourth communication connection between the alarm system and the host control device, wherein the alarm system is configured to receive temperature abnormality events of the first motor and / or the second motor of the sling mechanism from the host control device via the fourth communication connection.
[0007] In some embodiments, the first temperature sensor is configured to be oriented toward a heat dissipation region of a first motor of a spreader mechanism, and the second temperature sensor is configured to be oriented toward a heat dissipation region of a second motor of a spreader mechanism.
[0008] In some embodiments, the first electric machine becomes a feed motor of the spreader mechanism, and the second electric machine becomes a lift motor of the spreader mechanism.
[0009] In some embodiments, the first temperature sensor and the second temperature sensor are respectively configured as infrared temperature sensors.
[0010] In some embodiments, the temperature detection system includes a human-machine interface, and a fifth communication connection exists between the human-machine interface and the local control device, wherein the human-machine interface is configured to display the temperature of the first motor and the temperature of the second motor.
[0011] In some embodiments, the upper control device is configured to be communicatively connected to the plurality of local control devices via a plurality of different third communication connections, respectively, so as to obtain the temperature of the first motor and the temperature of the second motor of the plurality of spreader mechanisms.
[0012] In some embodiments, the temperature detection system includes a switch, and the local control device and the host control device are respectively connected to the switch.
[0013] In some embodiments, the temperature detection system includes a locator for determining a position of the spreader mechanism, and the local control device is configured to activate temperature detection of the first temperature sensor via the first communication connection based on the position of the spreader mechanism, and activate temperature detection of the second temperature sensor via the second communication connection.
[0014] In some embodiments, the temperature detection system includes an identifier segment, the positioner is configured as a code reader for reading an identifier on the identifier segment, and the code reader is mounted on the spreader mechanism and moves with the spreader mechanism.
[0015] In some embodiments, the temperature detection system includes: a first camera, which is configured to be oriented toward a first motor of the sling mechanism for detecting an image of the first motor; and a second camera, which is configured to be oriented toward a second motor of the sling mechanism for detecting an image of the second motor.
[0016] The temperature detection system according to the present application can achieve at least one of the following beneficial effects: first, an automated detection scheme that avoids the disadvantages of manual detection and random point detection; second, a reliable and efficient detection scheme that reduces missed detection and / or false detection; third, a detection scheme with a simple structure, easy assembly and / or cost-effectiveness.
[0017] The temperature detection system proposed in the present application can efficiently and / or reliably identify temperature anomalies of the motor of the sling mechanism. It should be understood that the present application focuses on the creation of the architecture of the temperature detection system and the expansion and / or improvement role played by the temperature detection system in the sling mechanism fault management based on the created architecture. The information interaction performed within the different communication connections existing in the temperature detection system can be implemented as any information interaction known in the prior art. The so-called information interaction may include but is not limited to the sending, transmission, and processing of different types of messages. In some embodiments, the communication connection may involve a wired channel, such as a cable, an optical fiber, a network cable, etc. In some embodiments, the communication connection may involve a wireless channel, such as a wireless communication connection based on WLAN or Bluetooth technology, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present application will be described in more detail below with reference to the accompanying drawings and by means of specific embodiments. The schematic drawings are briefly described as follows:
[0019] Figure 1 is a schematic diagram of a temperature detection system according to some embodiments of the present application;
[0020] Figure 2 is a schematic diagram of a spreader mechanism together with a local temperature detection system according to some embodiments of the present application;
[0021] Figure 3 is a side view of a spreader mechanism according to some embodiments of the present application, and additionally shows a first temperature sensor for detecting the temperature of the first motor. DETAILED DESCRIPTION
[0022] The present application will be described below with reference to the accompanying drawings, wherein the accompanying drawings illustrate several embodiments of the present application. However, it should be understood that the present application can be presented in a variety of different ways and is not limited to the embodiments described below; in fact, the embodiments described below are intended to make the disclosure of the present application more complete and fully explain the scope of protection of the present application to those skilled in the art. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide more additional embodiments.
[0023] In the various embodiments described in different ways, the same elements are assigned the same reference numerals or the same element names, wherein the disclosure contained in the entire specification can be transferred to the elements assigned the same reference numerals or the same element names according to the meaning. In addition, in various embodiments, the number, implementation and / or arrangement structure of the elements are not limited to the examples shown, but other numbers, implementations and / or arrangements can be selected according to actual needs.
[0024] As used herein, spatial relational terms such as "upper," "lower," "left," "right," "front," "rear," "higher," "lower," etc. may describe the relationship of one feature to another feature in the accompanying drawings. It should be understood that the spatial relational terms encompass different orientations of the device in use or operation in addition to the orientation shown in the accompanying drawings. For example, features previously described as being "below" other features may now be described as being "above" the other features when the device in the accompanying drawings is turned over. The device may also be otherwise oriented (rotated 90 degrees or in other orientations), and the relative spatial relationships will be interpreted accordingly.
[0025] Herein, the term "A or B" includes "A and B" and "A or B" rather than exclusively including only "A" or only "B", unless specifically stated otherwise.
[0026] In this document, the terms "illustrative" or "exemplary" mean "used as an example, instance or illustration", rather than as a "model" to be exactly copied. Any implementation described exemplarily herein is not necessarily to be interpreted as preferred or advantageous over other implementations. Moreover, the present application is not limited by any stated or implied theory given in the above technical field, background technology, utility model content or specific implementation.
[0027] As used herein, the term "substantially" is intended to include any minor variations due to design or manufacturing defects, device or component tolerances, environmental influences, and / or other factors.
[0028] In this document, the term "part" may be a part in any proportion, for example, greater than 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, or 90%.
[0029] In addition, the terms "first", "second" and the like may also be used herein for reference purposes only, and thus are not intended to be limiting. For example, the terms "first", "second" and other such numerical terms referring to structures or elements do not imply a sequence or order unless the context clearly indicates otherwise.
[0030] The present application relates to a temperature detection system for a motor of a sling mechanism, and the detection system can be deployed in various types of manufacturing plants, especially in the transportation facilities of the manufacturing plants, so as to play a beneficial role in the fault management of the sling mechanism of the plant. In the present application, a manufacturing plant can be understood as an enterprise that can implement the production and / or processing of products or parts, and these manufacturing plants can, for example, involve various types of manufacturing industries. The temperature detection system of the present application is exemplarily introduced below by taking a vehicle manufacturing plant, such as a complete vehicle manufacturing plant as an example. It should be understood that the temperature detection system of the present application can be applicable to other types of manufacturing plants, such as vehicle parts manufacturing plants, aircraft manufacturing plants, pharmaceutical plants, tool manufacturing plants, etc., and is not limited to the following specific embodiments.
[0031] The temperature detection system proposed in the present application can efficiently and / or reliably identify temperature anomalies of the motor of the sling mechanism. It should be understood that the present application focuses on the creation of the architecture of the temperature detection system and the expansion and / or improvement role played by the temperature detection system in the sling mechanism fault management based on the created architecture. The information interaction performed within the different communication connections existing in the temperature detection system can be implemented as any information interaction known in the prior art. The so-called information interaction may include but is not limited to the sending, transmission, and processing of different types of messages. In some embodiments, the communication connection may involve a wired channel, such as a cable, an optical fiber, a network cable, etc. In some embodiments, the communication connection may involve a wireless channel, such as a wireless communication connection based on WLAN or Bluetooth technology, etc.
[0032] Next, refer to Figures 1 to 3 A temperature detection system 100 for a motor of a spreader mechanism 10 according to some embodiments of the present application is described in detail. Figure 1 A schematic diagram of a temperature detection system 100 according to some embodiments of the present application is shown; Figure 2 A schematic diagram showing a spreader mechanism 10 together with a local temperature detection system 100 according to some embodiments of the present application is shown; Figure 3 A side view of a spreader mechanism 10 according to some embodiments of the present application is shown.
[0033] In automobile production workshops, the lifting device 10 is widely used to transport workpieces, such as car bodies or automobile interiors. The lifting device 10 can be powered by, for example, busbars, and then perform shifting (lifting and retracting) operations under the process of the production line, effectively meeting ergonomics.
[0034] In order to reliably and automatically detect the temperature of the motor of the spreader mechanism 10 , the present application proposes a temperature detection system 100 , which may include a first temperature sensor 11 , a second temperature sensor 12 , a local control device 20 , a host control device 30 and an alarm system 40 .
[0035] The first temperature sensor 11 may be fixedly mounted on a first bracket 31 adjacent to the spreader mechanism 10 and does not move with the spreader mechanism 10. That is, the first temperature sensor 11 is immovably arranged on the first bracket 31. The first bracket 31 may be in various forms. In some embodiments, the first bracket 31 may be configured as a part of an overhead bridge adjacent to the spreader mechanism 10 or as an additional component. The overhead bridge is originally used for routine maintenance by maintenance personnel.
[0036] exist Figure 2 and 3In an embodiment of the present invention, the first temperature sensor 11 may be configured as an infrared temperature sensor. The first motor 21 may be configured as a feed motor of the spreader mechanism 10. In order to obtain an accurate temperature measurement, the first temperature sensor 11 may be configured to be oriented toward a heat dissipation area of the first motor 21 of the spreader mechanism 10, which heat dissipation area may be configured as a heat dissipation grille of the first motor 21, for example.
[0037] The second temperature sensor 12 may be fixedly mounted on a second bracket 32 adjacent to the spreader mechanism 10 and does not move with the spreader mechanism 10. That is, the second temperature sensor 12 is immovably arranged on the second bracket 32. The second bracket 32 may be in a variety of forms. In some embodiments, the second bracket 32 may be configured as a part of an overhead bridge adjacent to the spreader mechanism 10 or as an additional component.
[0038] exist Figure 2 and 3 In the embodiment of the present invention, the second temperature sensor 12 can be configured as an infrared temperature sensor. The second motor 22 can be configured as a lifting motor of the spreader mechanism 10. In order to obtain accurate temperature measurement, the second temperature sensor 12 can be configured to be oriented toward the heat dissipation area of the second motor 22 of the spreader mechanism 10, and the heat dissipation area can be configured as a heat dissipation grille of the second motor 22, for example.
[0039] The local control device 20 can be configured as a control device in various forms, such as a programmable logic controller, etc. The local control device 20 can be arranged at a production line site, and can be assigned to a sling mechanism 10, for example. The local control device 20 can be configured to be communicatively connected to the first temperature sensor 11 via a first communication connection and to be communicatively connected to the second temperature sensor 12 via a second communication connection. Advantageously, the local control device 20 can be configured to receive the temperature of the first motor 21 from the first temperature sensor 11 via the first communication connection, and to receive the temperature of the second motor 22 from the second temperature sensor 12 via the second communication connection.
[0040] In some embodiments, the local control device 20 may be integrated with an analog-to-digital converter 201 to perform analog-to-digital conversion on the collected temperature detection value. Additionally or alternatively, the local control device 20 may be configured to perform some known numerical processing on the received temperature, such as filtering, normal distribution processing, extreme value, mean, median, etc.
[0041] The upper control device 30 can be configured as a control device in various forms, such as a programmable logic control host, etc. The upper control device 30 can be arranged at a control station or at a production line site. The upper control device 30 can be configured to communicate with the local control device 20 as a lower control device via a third communication connection, so as to receive the temperature of the first motor 21 and the temperature of the second motor 22 from the local control device 20 via the third communication connection.
[0042] In some embodiments, the upper control device 30 may be configured to communicate with the plurality of local control devices 20 via a plurality of different third communication connections, respectively, so as to obtain the temperature of the first motor 21 and the temperature of the second motor 22 of the plurality of spreader mechanisms 10 .
[0043] In some embodiments, the temperature detection system 100 may include a switch, and the local control device 20 and the host control device 30 may be connected to the switch respectively. Therefore, the corresponding third communication connection may be constituted as a network communication connection via the switch.
[0044] In some embodiments, the upper control device 30 may be configured to perform some known numerical processing on the received temperature, such as filtering, normal distribution processing, obtaining extreme values, means, medians, etc. Additionally or alternatively, the upper control device 30 may be configured to compare the acquired temperature with a temperature threshold, thereby identifying possible abnormal temperature events.
[0045] The alarm system 40 may be implemented to include a server, which may be configured to receive temperature abnormality events of the first motor 21 and / or the second motor 22 of the corresponding spreader mechanism 10 from the upper control device 30 via the fourth communication connection. In some embodiments, the alarm system 40 may trigger a predetermined alarm behavior based on the temperature abnormality event.
[0046] In some embodiments, the temperature detection system 100 may include a locator for determining the position of the spreader mechanism 10, and the local control device 20 may be configured to activate the temperature detection of the first temperature sensor 11 via the first communication connection based on the position of the spreader mechanism 10, and activate the temperature detection of the second temperature sensor 12 via the second communication connection. In some embodiments, the locator may first transmit the positioning data to the upper control device 30, and then transmit it to the local control device 20 via the upper control device 30. In some embodiments, the locator may directly transmit the positioning data to the local control device 20. As an example, the temperature detection system 100 may include an identifier segment arranged adjacent to the spreader mechanism 10, and the locator may be configured as a code reader for reading the identifier on the identifier segment, and the code reader may be advantageously mounted on the spreader mechanism 10 and move with the spreader mechanism 10. The current position of the spreader mechanism 10 can be determined by reading the identifier by the code reader. This allows the detection behavior of the corresponding temperature sensor to be activated only when the spreader mechanism 10 is close to the corresponding temperature detection area, avoiding excessive useless detection.
[0047] In some embodiments, the temperature detection system 100 may include a first camera and a second camera. The first camera may be configured to be oriented toward the first motor 21 of the spreader mechanism 10 for detecting an image of the first motor 21. The second camera may be configured to be oriented toward the second motor 22 of the spreader mechanism 10 for detecting an image of the second motor 22. The local control device 20 may be configured to receive an image sequence or video data of the motor from the corresponding camera, and the image sequence or video data may reflect a real-time picture captured by the camera, thereby facilitating the query and analysis of maintenance personnel.
[0048] In some embodiments, the temperature detection system 100 may include a human-machine interface 50, such as a display device, and a fifth communication connection may exist between the human-machine interface 50 and the local control device 20, wherein the human-machine interface 50 may be configured to display the temperature of the first motor 21 and the temperature of the second motor 22. Additionally or alternatively, the human-machine interface 50 may be configured to display an image captured by a camera.
[0049] The temperature detection system 100 according to the present application can achieve at least one of the following beneficial effects: first, an automated detection scheme that avoids the disadvantages of manual detection and random point detection; second, a reliable and efficient detection scheme that reduces missed detection and / or false detection; third, a detection scheme with a simple structure, easy assembly and / or cost-effectiveness.
[0050] Although some specific embodiments of the present application have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are intended only for illustration and not for limiting the scope of the present application. The various embodiments disclosed herein may be combined in any manner without departing from the spirit and scope of the present application. It will also be appreciated by those skilled in the art that various modifications may be made to the embodiments without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A temperature detection system for a motor of a sling mechanism, characterized in that: The temperature detection system (100) comprises: a first temperature sensor (11), the first temperature sensor being fixedly mounted on a first bracket adjacent to the spreader mechanism and not moving with the spreader mechanism, wherein the first temperature sensor is configured to be oriented toward a first motor (21) of the spreader mechanism for detecting a temperature of the first motor; a second temperature sensor (12), the second temperature sensor being fixedly mounted on a second bracket adjacent to the spreader mechanism and not moving with the spreader mechanism, wherein the second temperature sensor is configured to be oriented toward a second motor (22) of the spreader mechanism for detecting a temperature of the second motor; a local control device (20), a first communication connection between the local control device and the first temperature sensor, a second communication connection between the local control device and the second temperature sensor, wherein the local control device is configured to receive the temperature of the first motor from the first temperature sensor via the first communication connection, and to receive the temperature of the second motor from the second temperature sensor via the second communication connection; A superior control device (30), a third communication connection exists between the superior control device and the local control device, wherein the superior control device is configured to receive the temperature of the first motor and the temperature of the second motor from the local control device via the third communication connection; and An alarm system (40) has a fourth communication connection between the alarm system and a host control device, wherein the alarm system is configured to receive temperature abnormality events of the first motor and / or the second motor of the sling mechanism from the host control device via the fourth communication connection.
2. The temperature detection system for the motor of the sling mechanism according to claim 1, characterized in that: The first temperature sensor is configured to be oriented toward a heat dissipation region of a first motor of a spreader mechanism, and the second temperature sensor is configured to be oriented toward a heat dissipation region of a second motor of a spreader mechanism.
3. The temperature detection system for the motor of the sling mechanism according to claim 1, characterized in that: The first electric machine becomes the feed motor of the spreader mechanism, and the second electric machine becomes the lifting motor of the spreader mechanism.
4. The temperature detection system for the motor of the spreader mechanism according to claim 1, characterized in that: The first temperature sensor and the second temperature sensor are each designed as an infrared temperature sensor.
5. The temperature detection system for the motor of the spreader mechanism according to any one of claims 1 to 4, characterized in that: The temperature detection system comprises a human-machine interface (50), and a fifth communication connection exists between the human-machine interface and the local control device, wherein the human-machine interface is configured to display the temperature of the first motor and the temperature of the second motor.
6. The temperature detection system for a motor of a sling mechanism according to any one of claims 1 to 4, characterized in that: The upper control device is configured to be communicatively connected to the plurality of local control devices via a plurality of different third communication connections, respectively, so as to obtain the temperature of the first motor and the temperature of the second motor of the plurality of spreader mechanisms.
7. The temperature detection system for a motor of a sling mechanism according to any one of claims 1 to 4, characterized in that: The temperature detection system comprises a switch, and the local control device and the upper control device are respectively connected to the switch.
8. The temperature detection system for a motor of a sling mechanism according to any one of claims 1 to 4, characterized in that: The temperature detection system includes a locator for determining a position of the spreader mechanism, the local control device being configured to activate temperature detection of a first temperature sensor via a first communication connection and activate temperature detection of a second temperature sensor via a second communication connection based on the position of the spreader mechanism.
9. The temperature detection system for the motor of the spreader mechanism according to claim 8, characterized in that: The temperature detection system includes an identifier segment, and the positioner is configured as a code reader for reading an identifier on the identifier segment. The code reader is mounted on a spreader mechanism and moves with the spreader mechanism.
10. The temperature detection system for a motor of a sling mechanism according to any one of claims 1 to 4, characterized in that: The temperature detection system comprises: a first camera configured to be oriented toward a first motor of the spreader mechanism for detecting an image of the first motor; A second camera is configured to be oriented toward a second motor of the spreader mechanism for detecting an image of the second motor.