Sampler for chemical products

By designing motor-driven gear and rack systems and multi-stage telescopic rods, automated sampling of chemical product samplers is achieved, solving the problems of low degree of automation and insufficient workers' safety in the prior art, and improving sampling efficiency and safety.

CN222774340UActive Publication Date: 2025-04-18YANGPU AOLI PETROCHEM
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Patent Information

Application Number
CN202421266851.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the sampling process of liquid chemical product raw materials, existing samplers need to manually pull the sampler's liquid extraction rod, resulting in low automation, wasting manual labor, and risk of falling.

Method used

A sampler for chemical products was designed, using motor-driven gears and rack systems to drive the sampling rod upwards, and combined with multi-stage telescopic rods to achieve automatic sampling to avoid manual approaching the liquid chemical product storage pool.

Benefits of technology

An automated sampling method is realized in which the sampling rod of the sampler is drawn and sampled by liquid chemical products without manual force, which improves the automation of the sampler, saves manpower, and improves the safety of workers' sampling.

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Abstract

The chemical product sampler comprises a sampler body, a first cavity and a sampling cavity are sequentially formed in the sampler body from top to bottom, a partition plate is arranged between the first cavity and the sampling cavity, a sampling rod is arranged in the sampling cavity, and a sampling piston is arranged at the lower end of the sampling rod; the upper end of the sampling rod sequentially penetrates through the partition plate and the first cavity from bottom to top to make contact with the outside, a rack is vertically arranged on the sampling rod, a second cavity is formed in the sampler body and communicated with the first cavity, a motor is arranged in the second cavity, the bottom of the motor is fixedly connected with the bottom of the second cavity, and a gear is transversely arranged on an output shaft of the motor. The end, away from the motor, of the gear penetrates into the first cavity and is rotationally connected with the inner side wall of the first cavity, and the gear is engaged with the rack; the technical problems that an existing sampler is low in automation degree and wastes manual labor force are solved.
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Description

Technical Field

[0001] The present application relates to the technical field of samplers, and in particular to a sampler for chemical products. Background Art

[0002] Chemical industry has a very close relationship with human beings. In modern life, chemical products are indispensable almost anytime and anywhere. Material life such as clothing, food, housing, transportation, and spiritual life such as culture, art, and entertainment all need chemical products to serve them. The demand for chemical industry increases year by year, and the demand for chemical tools and equipment also increases accordingly. Take the sampler of liquid chemical products as an example. It is mainly used for sampling and testing liquid chemical raw materials. However, in the process of sampling liquid chemical raw materials, the existing sampler often requires workers to hold the sampler close to the liquid chemical product storage tank and pull the sampler's liquid extraction rod hard to extract and sample the liquid raw materials. Therefore, there are problems such as low degree of automation, waste of manual labor, and the risk of workers falling when they are too close to the storage tank.

[0003] For example, Chinese patent No. CN202021534830.X discloses a low-melting-point chemical product detection sampler, during the design process, the liquid drawing block is inserted into the chemical product solution, and the handle is pulled upward by hand. The upward movement of the handle will drive the pull rod to move upward, and the upward movement of the pull rod will drive the sealing disk at the bottom of the pull rod to move upward close to the inner wall of the sample tube, and the sealing disk will absorb the chemical product solution into the inner wall of the sample tube; however, it has the problem that the worker needs to hold the sampler close to the liquid chemical product holding pool and pull the liquid drawing rod of the sampler hard to extract and sample the liquid raw material. Therefore, there is a low degree of automation, waste of manual labor, and the worker is prone to fall when he is too close to the holding pool, so it needs to be improved. Utility Model Content

[0004] The embodiment of the present application provides a sampler for chemical products, which is used to solve the technical problems of existing samplers that require manual effort to pull the sampler's liquid extraction rod to extract and sample liquid raw materials, have a low degree of automation, and waste manual labor.

[0005] In view of this, the present application provides a sampler for chemical products, including a sampler body, wherein a first cavity and a sampling cavity are sequentially arranged in the sampler body from top to bottom, a partition is arranged between the first cavity and the sampling cavity, a sampling rod is arranged in the sampling cavity, a sampling piston is arranged at the lower end of the sampling rod, the upper end of the sampling rod passes through the partition and the first cavity sequentially from bottom to top to contact the outside world, a rack is vertically arranged on the sampling rod, a second cavity is arranged in the sampler body, the second cavity is communicated with the first cavity, a motor is arranged in the second cavity, the bottom of the motor is fixedly connected to the bottom of the second cavity, a gear is transversely arranged on the output shaft of the motor, the end of the gear away from the motor penetrates into the first cavity and is rotatably connected to the inner wall of the first cavity, and the gear is meshed with the rack.

[0006] Optionally, the sampling rod includes a first limiting rod and a second limiting rod, the lower ends of the first limiting rod and the second limiting rod are fixedly connected to the upper end surface of the sampling piston, the gear is placed between the first limiting rod and the second limiting rod, and is meshed with the rack on the first limiting rod, and the upper ends of the first limiting rod and the second limiting rod pass through the first limiting through hole and the second limiting through hole respectively to pass through the top of the first cavity and contact the outside world.

[0007] Optionally, a first limiting plate is provided on the upper fixed sleeve of the first limiting rod and the second limiting rod that are in contact with the outside.

[0008] Optionally, a connecting rod is fixedly provided on the upper ends of the first limiting rod and the second limiting rod that are in contact with the outside world.

[0009] Optionally, a multi-stage telescopic rod is provided at the upper side end of the sampler body, and the telescopic end of the multi-stage telescopic rod is fixedly connected to the upper side end of the sampler body and is sleeved with a second limiting plate.

[0010] Optionally, a third cavity is provided in the sampler body, a controller is provided in the third cavity, the controller is electrically connected to the motor, a hand-held rod is provided at one end of the multi-stage telescopic rod away from the sampler body, a motor control button is provided on the hand-held rod, and the motor control button is electrically connected to the controller.

[0011] Optionally, a telescopic rod control button is provided on the hand-held rod, and the telescopic rod control button is electrically connected to the multi-stage telescopic rod.

[0012] Optionally, the lower end of the sampler body is conical.

[0013] It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:

[0014] The present application provides a sampler for chemical products, which drives a gear to rotate through a first motor, and the rotation of the gear drives a sampling rod to move upward through a rack. When the sampling rod moves upward, it drives a sampling piston to move upward to generate suction to suck the liquid chemical product into a sampling chamber to complete sampling, thereby achieving the extraction and sampling of the liquid chemical product without manual effort to pull the sampling rod of the sampler, thereby improving the automation of the sampler and saving manpower;

[0015] When the present application uses a multi-stage telescopic rod to achieve sampling of liquid chemical products, the operator can use the telescopic effect of the telescopic rod to complete the sampling with the sampler without having to get close to the liquid chemical product storage tank, thereby avoiding the risk of falling caused by the worker getting too close to the liquid chemical product storage tank, and improving the safety of the worker's sampling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly express the technical solution of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A front cross-sectional view of a chemical product sampler provided in an embodiment of the present application;

[0018] Figure 2 A front view of a sampler for chemical products provided in an embodiment of the present application;

[0019] Figure 3 This is a left sectional view of a sampler body of a chemical product sampler provided in an embodiment of the present application.

[0020] Wherein, the accompanying drawings are marked as follows:

[0021] 1. Sampler body; 2. First cavity; 3. Sampling cavity; 4. Partition; 5. Second cavity; 6. Sampling rod; 61. First limit rod; 62. Second limit rod; 7. Rectangular through hole; 8. Multi-stage telescopic rod; 9. Motor; 10. Gear; 11. Sampling piston; 12. First limit through hole; 13. Second limit through hole; 14. Connecting rod; 15. First limit plate; 16. Hand-held rod; 17. Second limit plate; 18. Third cavity; 19. Controller; 20. Motor control button; 21. Telescopic rod control button; 22. Rack. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0023] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be connected, detachably connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0025] For easier understanding, see Figures 1 to 3An embodiment of a sampler for chemical products provided by the present application comprises a sampler body 1, wherein a first cavity 2 and a sampling cavity 3 are sequentially arranged in the sampler body 1 from top to bottom, the sampling cavity 3 is used to hold the sampled liquid chemical product, the lower end of the sampling cavity 3 is connected to the outside, a partition 4 is arranged between the first cavity 2 and the sampling cavity 3, the partition 4 is used to separate the first cavity 2 from the sample, a sampling rod 6 is arranged in the sampling cavity 3, a sampling piston 11 is arranged at the lower end of the sampling rod 6, the sampling rod 6 is connected to the piston and is used to draw and sample the liquid chemical product, and the sampling cavity 3 is connected to the sampling cavity 3. The upper end of the sample rod 6 passes through the partition 4 and the first cavity 2 from bottom to top in sequence to contact the outside world. The partition 4 is provided with a rectangular through hole 7 for the sampling rod 6 to pass through, that is, when the sampling rod 6 moves upward, its upper end can pass through the sampler body 1 to contact the outside world. A rack 22 is vertically provided on the sampling rod 6. The sampler body 1 is provided with a second cavity 5, which is connected to the first cavity 2. A motor 9 is provided in the second cavity 5. The second cavity 5 is used to place the motor 9. The bottom of the motor 9 is fixedly connected to the bottom of the second cavity 5. A gear 10 is horizontally provided on the output shaft of the motor 9. The gear 10 is in a strip shape, and one end of the gear 10 close to the motor 9 is fixedly connected to the output shaft of the motor 9, and the end of the gear 10 away from the motor 9 penetrates into the first cavity 2 and is rotatably connected to the inner wall of the first cavity 2, and the gear 10 is meshed with the rack 22. Through the above arrangement, when the sampler is sampling, the sampler is powered by an external power supply, and the lower end of the sampler body 1 contacts the liquid chemical product, that is, the lower end of the sampling cavity 3 contacts the liquid chemical product. At this time, the motor 9 is connected to the external power supply, and the motor 9 rotates to drive the sampler connected to its output shaft. The gear 10 rotates to drive the rack 22 meshing with it to move upward, and the rack 22 then drives the sampling rod 6 connected to it to move upward, and then the sampling rod 6 drives the sampling piston 11 fixedly connected to its lower end to move upward. When the sampling piston 11 moves upward, the liquid chemical product is sucked into the sampling chamber 3, thereby completing the sampling of the liquid chemical product, realizing an automated sampling method for extracting and sampling the liquid chemical product without manual effort to pull the sampling rod 6 of the sampler, thereby improving the automation level of the sampler and saving manpower.

[0026] As a further improvement to the above embodiment, the sampling rod 6 includes a first limiting rod 61 and a second limiting rod 62. A rack 22 is fixedly connected to one side of the first limiting rod 61 close to the second limiting rod 62. The lower ends of the first limiting rod 61 and the second limiting rod 62 are fixedly connected to the upper end surface of the sampling piston 11. The gear 10 is placed between the first limiting rod 61 and the second limiting rod 62 and meshed with the rack 22 on the first limiting rod 61. The first limiting rod 61 and the second limiting rod 62 The upper end of the sampling rod 6 passes through the top of the first cavity 2 through the first limiting through hole 12 and the second limiting through hole 13 to contact the outside world. The second limiting through hole 13 is used to limit the position of the second limiting rod 62 when it moves up and down to prevent the sampling rod 6 from shaking. When the sampling rod 6 moves upward or downward, the first limiting through hole 12 is used to provide the first limiting rod 61 to pass through the top of the sampling body, that is, the upper end of the sampling cavity 3, thereby realizing the smooth upward or downward movement of the sampling rod 6, thereby improving the sampling efficiency of the sampler.

[0027] Furthermore, the upper part of the first limiting rod 61 and the second limiting rod 62 in contact with the outside is fixedly sleeved with a first limiting plate 15, which is used to limit the downward movement length of the first limiting rod 61 and the second limiting rod 62 to achieve normal operation of the sampling rod 6.

[0028] Furthermore, a connecting rod 14 is fixedly disposed on the upper ends of the first limiting rod 61 and the second limiting rod 62 that are in contact with the outside world. The connecting rod 14 is used to connect and fix the first limiting rod 61 and the second limiting rod 62 to ensure the normal operation of the sampling rod 6.

[0029] Furthermore, a multi-stage telescopic rod 8 is provided at the upper side end of the sampler main body 1. The telescopic end of the multi-stage telescopic rod 8 is fixedly connected to the upper side end of the sampler main body 1 and is sleeved with a second limit plate 17. The multi-stage telescopic rod 8 is used for workers to use the sampler main body 1 for sampling. When the worker holds the fixed end of the multi-stage telescopic rod 8 to control the telescopic end of the multi-stage telescopic rod 8 to carry the sampler main body 1 to extend toward the liquid chemical product for sampling, avoiding the risk of falling caused by the worker being too close to the liquid chemical product storage pool, thereby improving the safety of the worker's sampling.

[0030] Furthermore, a third cavity 18 is provided in the sampler body 1, and a controller 19 is provided in the third cavity 18. The controller 19 is electrically connected to an external power supply. The third cavity 18 is used to hold the controller 19, and the controller 19 is fixedly connected to the bottom of the third cavity 18. The controller 19 is electrically connected to a motor 9. A hand-held rod 16 is provided at one end of the multi-stage telescopic rod 8 away from the sampler body 1, and a motor control button 20 is provided on the hand-held rod 16. The motor control button 20 is electrically connected to the controller 19. When a worker uses the sampler body 1 to take samples, the worker presses the motor control button 20 on the hand-held rod 16, and the control button receives the control instruction and sends it to the controller 19. The controller 19 controls the motor 9 to make a corresponding response according to the control instruction, thereby realizing automatic control of the sampler sampling and improving the sampling efficiency. At the same time, it avoids the risk of workers falling due to being too close to the liquid chemical product storage pool, thereby improving the safety of workers' sampling.

[0031] Furthermore, a telescopic rod control button 21 is provided on the hand-held rod 16, and the telescopic rod control button 21 is electrically connected to the multi-stage telescopic rod 8. The telescopic rod control button 21 is used for workers to conveniently operate and control the extension and retraction of the multi-stage telescopic rod 8 to control the sampler body 1 to sample liquid chemical products, thereby improving sampling efficiency.

[0032] Furthermore, the lower end of the sampler body 1 is tapered, which facilitates the sampler body 1 to extract liquid chemical products for sampling.

[0033] The working principle of the utility model is:

[0034] When the sampler is sampling, the motor 9, the controller 19, the multi-stage telescopic rod 8, the telescopic rod control button 21 and the motor control button 20 are powered by an external power supply. The worker presses the telescopic rod control button 21 on the hand-held rod 16 to control the telescopic end of the multi-stage telescopic rod 8 to bring the sampler body 1 to the liquid chemical product storage tank. The lower end of the sampler body 1 contacts the liquid chemical product. Then the worker presses the motor 9 control button on the hand-held rod 16. At this time, the motor 9 rotates to drive the gear 10 connected to its output shaft. The gear 10 rotates to drive the rack 22 meshing with it to move upward. , the rack 22 then moves the sampling rod 6 connected thereto upward, and then the sampling rod 6 drives the sampling piston 11 fixedly connected to its lower end to move upward. When the sampling piston 11 moves upward, the liquid chemical product is sucked into the sampling chamber 3, thereby completing the sampling of the liquid chemical product, realizing an automated sampling method for extracting and sampling the liquid chemical product without manual effort to pull the sampling rod 6 of the sampler body 1, thereby improving the automation degree of the sampler, saving manpower, and at the same time avoiding the risk of workers falling due to being too close to the liquid chemical product storage pool, thereby improving the safety of workers' sampling.

[0035] It should be noted that the motor 9, controller 19, multi-stage telescopic rod 8, telescopic rod control button 21, motor control button 20 and other components used in this application are all existing electronic components in the field. Those skilled in the art can obtain the circuit structure of electronic components such as the motor 9, controller 19, multi-stage telescopic rod 8, telescopic rod control button 21, motor control button 20 and the circuit connection structure between each other based on the existing public technical knowledge and technical information. The embodiments of the present application will not be further elaborated on this, and those skilled in the art can freely choose the corresponding model according to their needs. This embodiment is not specifically limited here.

[0036] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A sampler for chemical products, characterized in that: The sampler comprises a sampler body (1), wherein a first cavity (2) and a sampling cavity (3) are sequentially arranged in the sampler body (1) from top to bottom, a partition (4) is arranged between the first cavity (2) and the sampling cavity (3), a sampling rod (6) is arranged in the sampling cavity (3), a sampling piston (11) is arranged at the lower end of the sampling rod (6), the upper end of the sampling rod (6) sequentially passes through the partition (4) and the first cavity (2) from bottom to top to contact the outside, a rack (22) is vertically arranged on the sampling rod (6), and the sampler A second cavity (5) is provided in the main body (1), the second cavity (5) is communicated with the first cavity (2), a motor (9) is provided in the second cavity (5), the bottom of the motor (9) is fixedly connected to the bottom of the second cavity (5), a gear (10) is transversely provided on the output shaft of the motor (9), the end of the gear (10) away from the motor (9) penetrates into the first cavity (2) and is rotatably connected to the inner wall of the first cavity (2), and the gear (10) is meshingly connected to the rack (22).

2. A chemical product sampler according to claim 1, characterized in that: The sampling rod (6) comprises a first limiting rod (61) and a second limiting rod (62), the lower ends of the first limiting rod (61) and the second limiting rod (62) are fixedly connected to the upper end surface of the sampling piston (11), the gear (10) is placed between the first limiting rod (61) and the second limiting rod (62), and is meshedly connected with the rack (22) on the first limiting rod (61), and the upper ends of the first limiting rod (61) and the second limiting rod (62) pass through the first limiting through hole (12) and the second limiting through hole (13) respectively to pass through the top of the first cavity (2) and contact the outside.

3. A chemical product sampler according to claim 2, characterized in that: The upper fixed sleeves of the first limiting rod (61) and the second limiting rod (62) that are in contact with the outside are provided with first limiting plates (15).

4. A chemical product sampler according to claim 2, characterized in that: A connecting rod (14) is fixedly provided on the upper ends of the first limiting rod (61) and the second limiting rod (62) that are in contact with the outside world.

5. A chemical product sampler according to claim 1, characterized in that: The upper side end of the sampler body (1) is provided with a multi-stage telescopic rod (8), the telescopic end of the multi-stage telescopic rod (8) is fixedly connected to the upper side end of the sampler body (1) and is sleeved with a second limiting plate (17).

6. A chemical product sampler according to claim 5, characterized in that: A third cavity (18) is provided in the sampler body (1), a controller (19) is provided in the third cavity (18), the controller (19) is electrically connected to the motor (9), a hand-held rod (16) is provided at one end of the multi-stage telescopic rod (8) away from the sampler body (1), a motor control button (20) is provided on the hand-held rod (16), and the motor control button (20) is electrically connected to the controller (19).

7. A chemical product sampler according to claim 6, characterized in that: The hand-held rod (16) is provided with a telescopic rod control button (21), and the telescopic rod control button (21) is electrically connected to the multi-stage telescopic rod (8).

8. A chemical product sampler according to claim 1, characterized in that: The lower end of the sampler body (1) is cone-shaped.

Citation Information

Patent Citations

  • Low-melting-point chemical product detection sampler

    CN213022469U