Visual detection device for air valve

By designing a valve visual detection device with a structure including a rotating plate, a sliding rod and a gear, the problem of inconsistent fixed rotational movement of the existing device is solved, automatic continuous feeding and 360° detection of the valve are realized, and production efficiency is improved.

CN222774477UActive Publication Date: 2025-04-18JINHUA STAR VALVE CO LTD
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Patent Information

Application Number
CN202421243048.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The fixed rotational movement of the existing valve visual detection device after delivery is inconsistent, resulting in low production efficiency and delaying production progress.

Method used

A valve visual detection device is designed, adopting a rotating plate, sliding rod, concave sliding groove, mounting plate 2, rotating ring, locking rod, guide rod, gear and clamping block and other structures, and automatically continuously loading and 360° detection are achieved through the transmission mechanism.

Benefits of technology

Automatic continuous feeding and 360° detection of valves are realized, which improves detection efficiency and reduces production time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222774477U_ABST
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Abstract

The utility model discloses an air valve visual inspection device which comprises an installation stand and a base, a top plate is fixedly installed on the outer side wall of the installation stand, a transmission mechanism is arranged on the outer side wall of the installation stand, and the transmission mechanism comprises a rotating plate, the top plate, a concave sliding groove and a power assembly. The device is provided with a rotating plate, a sliding rod, a concave sliding groove, a second mounting plate, a rotating ring, a locking rod, a guide rod, a first gear, a second gear, an abutting plate, a matching plate, a clamping block and other structures, the rotating plate drives the second mounting plate outside the sliding rod to move when swinging back and forth, and the matching plate drives the first gear to be meshed with the second gear to rotate when making contact with the abutting plate; and then the rotating rod drives the clamping block to be opened and closed, and the automatic and continuous material placing effect is achieved. The second motor, the rotating wheel, the rack and the third gear are simultaneously arranged, the second motor is started to drive the rotating wheel, the connecting rod pulls the rack to be meshed with the third gear to drive the rotating plate to rapidly rotate for continuous blanking detection, and the structure is simple and efficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of engine manufacturing, in particular to a valve visual detection device. Background Art

[0002] At present, people's living standards are getting higher and higher. In the process of daily travel, people also have more diverse choices. When traveling long distances, people generally choose public transportation. When traveling short distances, the most commonly used means of travel is motor vehicles. Among the many parts of a motor vehicle, the engine is its most important part, providing power for it. Among them, the valve is an important internal structure, and the engine valve must be processed to a certain accuracy during the production process to prevent air leakage when the valve is used. Therefore, the valve needs to undergo a series of tests after processing.

[0003] When inspecting valves, visual inspection of their exterior is essential. During the visual inspection, the valves need to be transported through a conveying device and fixed to rotate 360° to ensure comprehensive inspection. However, most of the current devices have relatively discontinuous fixed rotation movements after transportation, which is inefficient in mass production and greatly delays production progress. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a valve visual detection device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A valve visual inspection device comprises a mounting frame and a base, wherein the mounting frame is fixedly mounted on the top outer wall of the base, the outer side wall of the mounting frame is provided with a transmission mechanism, the transmission mechanism comprises a rotating plate, a top plate, a concave slide groove, and a power assembly, the rotating plate is rotatably connected to the outer side wall of the mounting frame, the top plate is fixedly mounted on the outer side wall of the mounting frame, the inner wall of the top plate is slidably connected with a sliding block 1 and a sliding block 2, the outer walls of the bottoms of the sliding block 1 and the sliding block 2 are respectively fixedly mounted with a guide rod and a locking rod, the outer side wall of the guide rod is slidably connected There is a sliding rod, the concave sliding groove is opened on the outer side wall of the mounting frame, the sliding rod cooperates with the rotating plate and the concave sliding groove, the outer side wall of the sliding rod is fixedly installed with a mounting plate 2, the outer side wall of the mounting plate 2 is rotatably connected with a rotating circle, the end of the rotating circle is connected with a gear 1 through a key, the outer side wall of the gear 1 is provided with a matching plate, the outer side wall of the mounting plate 2 is fixedly installed with a fixing rod, the outer side wall of the mounting plate 2 is rotatably connected with a rotating rod, a group of outer side walls of the rotating rod are connected with gear 2 through a key, and the gear 2 is meshed with gear 1.

[0007] As a further solution of the utility model: a conveyor belt structure is provided on the inner wall of the mounting frame, a detection component is provided on the top of the mounting frame, a resistance plate is fixedly installed on the outer wall of the top of the mounting frame, the matching plate cooperates with the resistance plate, and a torsion spring is clamped between the outer walls of the rotating circle and two opposite sides of the mounting plate.

[0008] As a further solution of the utility model: a locking hole is provided on the outer side wall of the rotating circle, and the locking hole cooperates with the locking rod.

[0009] As a further solution of the utility model: clamping blocks are fixedly installed on the outer side walls of the fixed rod and the rotating rod.

[0010] As a further solution of the utility model: the detection component includes a motor, a turntable, and a mounting plate. The motor is fixedly installed on the top outer wall of the base, the turntable is rotatably connected to the inner wall of the mounting frame, and the bottom of the turntable is connected to the output end of the motor.

[0011] As a further solution of the utility model: a matching seat is fixedly installed on the top outer wall of the turntable, the mounting plate 1 is fixedly installed on the top outer wall of the mounting stand, and an infrared detection head is fixedly installed on the inner wall of the mounting plate 1.

[0012] As a further solution of the utility model: the power assembly includes a side plate, a rotating wheel, a rack and a gear three, the side plate is fixedly installed on the outer side wall of the mounting frame, and the top outer wall of the side plate is fixedly installed with a motor two.

[0013] As a further solution of the utility model: the output end of motor 2 is connected to a rotating wheel through a key, the rack is slidably connected to the outer side wall of the mounting frame, the gear 3 is coaxially rotatably connected to the rotating plate, the rack is meshed with gear 3, and a connecting rod is rotatably connected between the rack and the outer wall of the rotating wheel.

[0014] Compared with the prior art, the utility model provides a valve visual inspection device, which has the following beneficial effects:

[0015] The utility model is provided with a rotating plate, a sliding rod, a concave sliding groove, a second mounting plate, a rotating circle, a locking rod, a guide rod, a gear one, a second gear, a contact plate, a matching plate, a fixing rod, a rotating rod, a clamping block and other structures. When the rotating plate reciprocates, it drives the second mounting plate outside the sliding rod to move. When the matching plate contacts the contact plate, it drives the first gear to mesh with the second gear to rotate, so that the rotating rod drives the clamping block to be opened and closed, thereby realizing the effect of automatic continuous material placement.

[0016] By providing motor 2, a rotating wheel, a rack and a gear 3, when in use, the motor 2 is turned on to drive the rotating wheel so that the connecting rod pulls the rack to mesh with the gear 3 to drive the rotating plate to rotate rapidly for continuous material unloading detection, and the structure is simple and efficient.

[0017] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 This is a schematic diagram of the external structure of the second mounting plate of the utility model.

[0020] Figure 3 The external structure of the rotating ring of the utility model is shown in FIG. Figure 1 .

[0021] Figure 4 The external structure of the rotating ring of the utility model is shown in FIG. Figure 2 .

[0022] Figure 5 It is a rear view structural schematic diagram of the utility model.

[0023] In the figure: 1. contact plate; 2. mounting stand; 3. base; 4. conveyor belt structure; 5. motor 1; 6. matching seat; 7. turntable; 8. mounting plate 1; 9. infrared detection head; 10. rotating plate; 11. top plate; 12. guide rod; 13. mounting plate 2; 14. torsion spring; 15. sliding rod; 16. sliding block 1; 17. locking rod; 18. sliding block 2; 19. rotating circle; 20. matching plate; 21. gear 1; 22. gear 2; 23. fixing rod; 24. rotating rod; 25. clamping block; 26. side plate; 27. motor 2; 28. connecting rod; 29. ​​rotating wheel; 30. rack; 31. gear 3; 32. concave slide groove; 33. locking hole. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] A valve visual inspection device, in order to be able to perform continuous inspection, such as Figure 1-5As shown, it includes a mounting platform 2 and a base 3. The mounting platform 2 is welded to the top outer wall of the base 3. The inner wall of the mounting platform 2 is provided with a conveyor belt structure 4. The top of the mounting platform 2 is provided with a detection component. The top outer wall of the mounting platform 2 is welded with a contact plate 1. The outer side wall of the mounting platform 2 is provided with a transmission mechanism. The transmission mechanism includes a rotating plate 10, a top plate 11, a concave slide groove 32, and a power component. The rotating plate 10 is rotatably connected to the outer side wall of the mounting platform 2. The top plate 11 is welded to the outer side wall of the mounting platform 2. The inner wall of the top plate 11 is slidably connected with a sliding block 16 and a sliding block 2 18. The bottom outer walls of the sliding block 16 and the sliding block 2 18 are respectively welded with a guide rod 12 and a locking rod 17. The outer side wall of the guide rod 12 is slidably connected with a sliding rod 15. The concave slide groove 32 is opened on the outer side wall of the mounting platform 2. The sliding rod 15 is connected to the rotating plate 1 0, the concave slide groove 32 cooperates, the outer side wall of the sliding rod 15 is welded with a mounting plate 2 13, the outer side wall of the mounting plate 2 13 is rotatably connected with a rotating circle 19, the outer side wall of the rotating circle 19 is provided with a locking hole 33, the locking hole 33 cooperates with the locking rod 17, a torsion spring 14 is clamped between the outer wall of the rotating circle 19 and the opposite side of the mounting plate 2 13, the end of the rotating circle 19 is connected with a gear 1 21 through a key, the outer side wall of the gear 1 21 is provided with a matching plate 20, the matching plate 20 cooperates with the contact plate 1, the outer side wall of the mounting plate 2 13 is welded with a fixing rod 23, the outer side wall of the mounting plate 2 13 is rotatably connected with a rotating rod 24, the fixing rod 23 and the outer side walls of the rotating rod 24 are both welded with clamping blocks 25, a group of the outer side walls of the rotating rod 24 are connected with a gear 2 22 through a key, the gear 2 22 is meshed with the gear 1 21.

[0027] When in use, the conveyor belt structure 4 can be opened for valve transmission, and then the power assembly can be opened to drive the rotating plate 10 to rotate clockwise, and then the rotating plate 10 drives the sliding rod 15 to rotate, and the sliding rod 15 cooperates with the concave slide groove 32 to drive, and the sliding rod 15 drives the mounting plate 2 13 to move along the trajectory of the concave slide groove 32. When the mounting plate 2 13 moves upward, the external rotating circle 19 cooperates with the locking rod 17 to lock, and when the mounting plate 2 13 moves downward, the locking rod 17 disengages from the cooperation with the locking hole 33, and at the same time, the matching plate 20 outside the gear 1 21 contacts the contact plate 1, and the gear 1 21 rotates, and the gear 2 22 then drives the rotating rod 24 to rotate, and the guide rod 12 cooperates with the clamping block 25 outside the rotating rod 24 to clamp the valve stem on the top of the conveyor belt structure 4. Then the rotating plate 10 rotates counterclockwise, driving the rotating circle 19 to move upward, and the locking rod 17 is locked with the locking holes 33 of different groups again, so that the clamping block 25 remains clamped. When the mounting plate 13 moves to the top of the detection assembly, the locking hole 33 is disengaged from the locking rod 17 again, and the rotating circle 19 rotates and resets under the torsion of the torsion spring 14, and the rotating rod 24 is opened accordingly, and the valve stem is sleeved on the top of the detection assembly to achieve the effect of continuous feeding.

[0028] The detection assembly includes a motor 5, a turntable 7, and a mounting plate 8. The motor 5 is fixed to the top outer wall of the base 3 by bolts. The turntable 7 is rotatably connected to the inner wall of the mounting frame 2. The bottom of the turntable 7 is connected to the output end of the motor 5. A matching seat 6 is welded to the top outer wall of the turntable 7. The mounting plate 8 is welded to the top outer wall of the mounting frame 2. An infrared detection head 9 is fixed to the inner wall of the mounting plate 8 by bolts.

[0029] When the valve stem is sleeved on the outside of the matching seat 6, the motor 1 5 can be turned on to drive the matching seat 6 on the top of the turntable 7 to rotate, and then the infrared detection head 9 performs 360° detection on the valve stem outside the matching seat 6.

[0030] The power assembly includes a side plate 26, a rotating wheel 29, a rack 30, and a gear three 31. The side plate 26 is welded to the outer side wall of the mounting frame 2. The top outer wall of the side plate 26 is fixed with a motor 27 by bolts. The output end of the motor 27 is connected with the rotating wheel 29 by a key. The rack 30 is slidably connected to the outer side wall of the mounting frame 2. The gear three 31 is coaxially rotatably connected with the rotating plate 10. The rack 30 is meshed with the gear three 31. A connecting rod 28 is rotatably connected between the rack 30 and the outer wall of the rotating wheel 29.

[0031] When in use, the motor 27 can be turned on to drive the rotating wheel 29 to rotate, so that the connecting rod 28 pulls the rack 30 to reciprocate, and the rack 30 engages with the gear 3 31 to drive the rotating plate 10 to rotate, thereby realizing continuous detection of the valve stem.

[0032] Working principle: open the conveyor belt structure 4 to carry out valve transmission, turn on the motor 27 to drive the rotating wheel 29 to rotate, so that the connecting rod 28 pulls the rack 30 to reciprocate, and the rack 30 meshes with the gear 3 31 to drive the rotating plate 10 to rotate clockwise, and the matching plate 20 outside the gear 1 21 contacts the contact plate 1, and the gear 1 21 rotates, and the gear 2 22 drives the rotating rod 24 to rotate, and the guide rod 12 cooperates with the clamping block 25 outside the rotating rod 24 to clamp the valve stem on the top of the conveyor belt structure 4. When the rotating plate 10 rotates counterclockwise, the rotating circle 19 rotates and resets under the torsion of the torsion spring 14, and the rotating rod 24 opens accordingly. When the valve stem is sleeved on the outside of the matching seat 6, the motor 1 5 can be turned on to drive the matching seat 6 on the top of the turntable 7 to rotate, and then the infrared detection head 9 performs 360° detection on the valve stem outside the matching seat 6.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A valve visual inspection device, comprising a mounting frame (2) and a base (3), characterized in that: The mounting platform (2) is fixedly mounted on the top outer wall of the base (3); the outer side wall of the mounting platform (2) is provided with a transmission mechanism, the transmission mechanism comprising a rotating plate (10), a top plate (11), a concave slide groove (32), and a power component; the rotating plate (10) is rotatably connected to the outer side wall of the mounting platform (2); the top plate (11) is fixedly mounted on the outer side wall of the mounting platform (2); the inner wall of the top plate (11) is slidably connected with a sliding block 1 (16) and a sliding block 2 (18); the bottom outer walls of the sliding block 1 (16) and the sliding block 2 (18) are respectively fixedly mounted with a guide rod (12) and a locking rod (17); the outer side wall of the guide rod (12) is slidably connected with a sliding rod (15); the concave slide groove (32) is provided with a On the outer side wall of the mounting frame (2), the sliding rod (15) cooperates with the rotating plate (10) and the concave sliding groove (32); the outer side wall of the sliding rod (15) is fixedly mounted with a second mounting plate (13); the outer side wall of the second mounting plate (13) is rotatably connected with a rotating circle (19); the end of the rotating circle (19) is connected with a gear one (21) via a key; the outer side wall of the gear one (21) is provided with a matching plate (20); the outer side wall of the second mounting plate (13) is fixedly mounted with a fixing rod (23); the outer side wall of the second mounting plate (13) is rotatably connected with a rotating rod (24); a group of outer side walls of the rotating rod (24) are connected with a gear two (22) via a key; the gear two (22) is meshed with the gear one (21).

2. A valve visual inspection device according to claim 1, characterized in that: A conveyor belt structure (4) is provided on the inner wall of the mounting platform (2), a detection assembly is provided on the top of the mounting platform (2), a resistance plate (1) is fixedly mounted on the outer wall of the top of the mounting platform (2), the matching plate (20) matches the resistance plate (1), and a torsion spring (14) is clamped between the rotating circle (19) and the outer wall of the second mounting plate (13) on the opposite side.

3. A valve visual inspection device according to claim 2, characterized in that: The outer side wall of the rotating circle (19) is provided with a locking hole (33), and the locking hole (33) cooperates with the locking rod (17).

4. A valve visual inspection device according to claim 3, characterized in that: Clamping blocks (25) are fixedly mounted on the outer side walls of the fixed rod (23) and the rotating rod (24).

5. A valve visual inspection device according to claim 2, characterized in that: The detection assembly comprises a motor 1 (5), a turntable (7), and a mounting plate 1 (8); the motor 1 (5) is fixedly mounted on the top outer wall of the base (3); the turntable (7) is rotatably connected to the inner wall of the mounting frame (2); and the bottom of the turntable (7) is connected to the output end of the motor 1 (5).

6. A valve visual inspection device according to claim 5, characterized in that: A matching seat (6) is fixedly mounted on the top outer wall of the turntable (7), the mounting plate 1 (8) is fixedly mounted on the top outer wall of the mounting frame (2), and an infrared detection head (9) is fixedly mounted on the inner wall of the mounting plate 1 (8).

7. A valve visual inspection device according to claim 1, characterized in that: The power assembly comprises a side plate (26), a rotating wheel (29), a rack (30), and a gear three (31); the side plate (26) is fixedly mounted on an outer side wall of the mounting frame (2); and a motor two (27) is fixedly mounted on the top outer wall of the side plate (26).

8. A valve visual inspection device according to claim 7, characterized in that: The output end of the motor 2 (27) is connected to a rotating wheel (29) via a key, the rack (30) is slidably connected to the outer side wall of the mounting frame (2), the gear 3 (31) is coaxially rotatably connected to the rotating plate (10), the rack (30) is meshed with the gear 3 (31), and a connecting rod (28) is rotatably connected between the rack (30) and the outer wall of the rotating wheel (29).