Forming device for high-flexibility cable processing

By designing a molding device for high-flex cable processing, using a cooling water tank and water absorption mechanism, the problem of long cooling time of traditional cable processing is solved, the effect of accelerated cooling and reduced drying time is achieved, and the production efficiency is improved.

CN222775042UActive Publication Date: 2025-04-18SHANDONG GREEN CABLE CO LTD
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Patent Information

Application Number
CN202421487009.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-18
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Traditional cable processing lacks cooling devices, which leads to natural cooling and air-drying after cable processing, which takes a long time and affects working efficiency.

Method used

A high-flex cable processing molding device is designed, including a cable cladding machine and a cooling water tank, which accelerates the cable cooling by water cooling, and cleans water stains through a water absorbing mechanism to ensure that the cable surface is dry.

Benefits of technology

Accelerate cable cooling by water cooling, reduce cooling time, improve production efficiency, and reduce drying time by cleaning water stains to ensure the surface of the cable is dry.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a forming device for processing a high-flexibility cable, which comprises a cable coating machine, one end of the cable coating machine is fixedly connected with a machine base, a cooling water tank is fixedly arranged at the top of the machine base, and a switch panel is fixedly arranged on the front surface of the cooling water tank. One side of the cooling water tank is fixedly connected with a cable sleeve head connected with the output end of a cable coating machine, the top of the other side of the cooling water tank is provided with a cable outlet, one side of the inner wall of the cooling water tank is fixedly connected with a first wheel seat, the top of the first wheel seat is rotatably connected with a cable inlet guide wheel, and the bottom of the inner wall of the cooling water tank is fixedly connected with two second wheel seats. According to the forming device for processing the high-flexibility cable, water cooling is carried out on the produced high-flexibility cable, the cooling speed of the high-flexibility cable is increased, water stain cleaning is carried out on the cooled high-flexibility cable, the two sides of the cooled high-flexibility cable are cleaned, it is guaranteed that the surface of the produced high-flexibility cable is dry, and the quality of the produced high-flexibility cable is improved. The cooling and drying time is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a molding device for processing high-flexible cables. Background Art

[0002] High-flex cable is a wire and cable product with high flexibility, wear resistance and tensile strength, which is widely used in electronic equipment, automobiles, ships, machine tools and other fields. As we all know, cable processing and molding equipment is a device used for cable molding, which has been widely used in the field of cable processing; it is found in the use of an existing cable processing and molding equipment that the manufacturing of cables is completely different from the production method of most electromechanical products. They all start with conductor processing, and insulation, shielding, cabling, sheathing, etc. are added layer by layer on the periphery of the conductor to make cable products. They are made through three processes: drawing, twisting and coating. According to different performance requirements of the cable, special equipment is used to coat different materials on the outside of the conductor. The coated polymer material is generally extruded. It needs to be cooled after processing, otherwise it is easy to stick together, affecting the quality of the cable. Traditional cable processing lacks cooling devices and needs to wait for natural cooling and air drying before entering the packaging process. The waiting time is long and the work efficiency is low. Utility Model Content

[0003] The purpose of the utility model is to provide a molding device for high-flexibility cable processing to solve the problem proposed in the above background technology that the cables need to be cooled after processing, otherwise they are easy to stick together and affect the quality of the cables. Traditional cable processing lacks a cooling device and needs to wait for natural cooling and air drying before entering the packaging process, which results in a long waiting time and low work efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forming device for high-flexible cable processing, including a cable covering machine, one end of the cable covering machine is fixedly connected to a machine base, a cooling water tank is fixedly arranged on the top of the machine base, a switch panel is fixedly installed on the front of the cooling water tank, one side of the cooling water tank is fixedly connected to a cable sleeve connected to the output end of the cable covering machine, an outlet is provided on the top of the other side of the cooling water tank, one side of the inner wall of the cooling water tank is fixedly connected to a first wheel seat, the top of the first wheel seat is rotatably connected to an inlet guide wheel, and the bottom of the inner wall of the cooling water tank is fixedly connected to two second wheel seats, the two The top of the second wheel seat is rotatably connected to the lower guide wheel, the top of the cooling water tank is rotatably connected to the upper guide wheel and the water suction wheels located on both sides below the upper guide wheel, a scraper frame located outside the two water suction wheels is fixedly arranged in the cooling water tank, scrapers are fixedly installed on the two scraper frames, and the two scrapers are respectively connected to the surfaces of the water suction wheels, a water suction mechanism between the upper guide wheel and the water suction wheel is fixedly arranged in the cooling water tank, a motor for driving one of the water suction wheels to rotate is fixedly installed in the middle of the back side of the cooling water tank, and a water inlet and a water outlet are respectively provided at a corner at the top of the back side of the cooling water tank and a corner at the bottom of the back side of the cooling water tank.

[0005] Preferably, the motor is electrically connected to an external power source via a switch on a switch panel.

[0006] Preferably, a water level observation window is provided in the middle of the front of the cooling water tank, and a water level scale is provided on the side of the water level observation window.

[0007] Preferably, a bracket is fixedly connected to the bottom of the wire outlet, and a wire outlet guide wheel is rotatably connected to the top of the bracket.

[0008] Preferably, the inlet guide wheel is located below the cable sleeve, and the upper guide wheel is arranged corresponding to the outlet.

[0009] Preferably, the surfaces of the two water-absorbing wheels are both covered with water-absorbing sleeves, and the water-absorbing sleeves are made of linen fabric.

[0010] Preferably, the water absorption mechanism includes two fixed plates, and the opposite ends of the two fixed plates are fixedly connected with fixed arms, and a square tube is fixedly connected between the two fixed arms. A water absorption bag is fixedly arranged in the square tube, and a wire hole is opened in the middle of the water absorption bag. The water absorption bag is made of cotton cloth, and the two fixed plates are fixed to the inner wall of the cooling water tank.

[0011] Preferably, the water inlet and the water outlet are fixedly connected with a water inlet pipe and a water outlet pipe respectively, and valves are installed on the water inlet pipe and the water outlet pipe.

[0012] Compared with the prior art, the utility model has the following beneficial effects: water cooling is performed on the produced cables to accelerate the cooling speed of the cables, reduce the cooling time, and improve the production efficiency; water stains are cleaned on the cooled cables and both sides are cleaned to ensure that the surface of the produced cables is dry and reduce the drying time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a cross-sectional view of the cooling water tank of the utility model;

[0015] Figure 3 This is a back structural diagram of the cooling water tank of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the water absorption mechanism of the utility model;

[0017] Figure 5 It is a partial structural schematic diagram of the utility model.

[0018] In the figure: 1. cable coating machine; 2. machine base; 3. cooling water tank; 4. switch panel; 5. water level observation window; 6. bracket; 7. outlet guide wheel; 8. outlet port; 9. cable sleeve; 10. first wheel seat; 11. inlet guide wheel; 12. lower guide wheel; 13. water suction wheel; 14. scraper frame; 15. water suction mechanism; 151. fixed plate; 152. fixed arm; 153. square tube; 154. water suction bag; 155. wire hole; 16. upper guide wheel; 17. water outlet; 18. water inlet; 19. motor; 20. water outlet pipe; 21. water inlet pipe; 22. valve; 23. scraper; 24. water suction sleeve; 25. second wheel seat. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] See also Figure 1-5The utility model provides a forming device for processing high-flexible cables, including a cable coating machine 1, one end of the cable coating machine 1 is fixedly connected to a machine base 2, a cooling water tank 3 is fixedly arranged on the top of the machine base 2, a switch panel 4 is fixedly installed on the front of the cooling water tank 3, one side of the cooling water tank 3 is fixedly connected to a cable sleeve 9 connected to the output end of the cable coating machine 1, and an outlet 8 is provided on the top of the other side of the cooling water tank 3. A first wheel seat 10 is fixedly connected to one side of the inner wall of the cooling water tank 3, and a line inlet guide wheel 11 is rotatably connected to the top of the first wheel seat 10. Two second wheel seats 25 are fixedly connected to the bottom of the inner wall of the cooling water tank 3, and the tops of the two second wheel seats 25 are both rotatably connected to lower guide wheels. 12. The top of the cooling water tank 3 is rotatably connected with an upper guide wheel 16 and water suction wheels 13 located on both sides below the upper guide wheel 16. A scraper frame 14 located outside the two water suction wheels 13 is fixedly arranged in the cooling water tank 3. Scrapers 23 are fixedly installed on the two scraper frames 14. The two scrapers 23 are respectively connected to the surfaces of the water suction wheels 13. A water suction mechanism 15 between the upper guide wheel 16 and the water suction wheels 13 is fixedly arranged in the cooling water tank 3. A motor 19 for driving one of the water suction wheels 13 to rotate is fixedly installed in the middle of the back side of the cooling water tank 3. A water inlet 18 and a water outlet 17 are respectively provided at a corner at the top of the back side of the cooling water tank 3 and a corner at the bottom of the back side of the cooling water tank 3.

[0021] The motor 19 is electrically connected to an external power source via a switch on the switch panel 4 , and the motor 19 is started or stopped via the switch on the switch panel 4 .

[0022] A water level observation window 5 is provided in the middle of the front side of the cooling water tank 3 , and a water level scale is provided on the side of the water level observation window 5 , so as to facilitate observation of the liquid level in the cooling water tank 3 .

[0023] The bottom of the outlet 8 is fixedly connected to the bracket 6, the top of the bracket 6 is rotatably connected to the outlet guide wheel 7, the inlet guide wheel 11 is located below the cable sleeve 9, and the upper guide wheel 16 is arranged corresponding to the outlet 8 to guide the high-flexible cable entering and exiting the cooling water tank 3.

[0024] The surfaces of the two water-absorbing wheels 13 are both covered with water-absorbing sleeves 24 , which are made of linen fabrics. The water-absorbing sleeves 24 absorb water on the surface of the high-flexible cable.

[0025] The water absorption mechanism 15 includes two fixed plates 151, and the opposite ends of the two fixed plates 151 are fixedly connected with fixed arms 152, and a square tube 153 is fixedly connected between the two fixed arms 152. A water absorption bag 154 is fixedly arranged in the square tube 153, and a wire hole 155 is opened in the middle of the water absorption bag 154. The water absorption bag 154 is made of cotton cloth. The two fixed plates 151 are fixed to the inner wall of the cooling water tank 3. The square tube 153 is fixed by fixing the two fixed plates 151. The water absorption bag 154 is arranged in the square tube 153. The high-flexible cable passes through the wire hole 155 on the water absorption bag 154, and the water absorption bag 154 wipes the water on the surface of the high-flexible cable for a second time to reduce the drying time of the high-flexible cable.

[0026] The water inlet 18 and the water outlet 17 are respectively fixedly connected with an inlet pipe 21 and an outlet pipe 20, and valves 22 are installed on the inlet pipe 21 and the outlet pipe 20. Water enters and exits the cooling water tank 3 through the inlet pipe 21 and the outlet pipe 20, and the valve 22 controls the opening and closing of the inlet pipe 21 and the outlet pipe 20.

[0027] When the embodiment of the present application is in use: water is injected into the cooling water tank 3 through the water inlet pipe 21, the cable coating machine 1 performs cable coating work, the newly produced high-flexible cable enters the cooling water tank 3 from the cable sleeve 9, passes through the inlet guide wheel 11, the two lower guide wheels 12 and the upper guide wheel 16, and leaves the cooling water tank 3 from the outlet 8. The outlet guide wheel 7 guides the high-flexible cable entering and exiting the cooling water tank 3. The high-flexible cable between the two lower guide wheels 12 is located underwater and is cooled by water. The high-flexible cable between the guide wheel 12 and the upper guide wheel 16 first passes through two water-absorbing wheels 13, and then passes through the water-absorbing mechanism 15. The two water-absorbing wheels 13 absorb water on the surface of the high-flexible cable through the water-absorbing sleeve 24 to dehumidify the high-flexible cable. The two scrapers 23 squeeze the water-absorbing sleeve 24 on the surface of the water-absorbing wheel 13 to scrape out water and dehumidify the water-absorbing sleeve 24 to ensure the water absorption of the water-absorbing sleeve 24. The water-absorbing bag 154 of the water-absorbing mechanism 15 wipes the water on the surface of the high-flexible cable for a second time to reduce the drying time of the high-flexible cable.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A forming device for processing high-flexible cables, comprising a cable coating machine (1), characterized in that: One end of the cable covering machine (1) is fixedly connected to a machine base (2), a cooling water tank (3) is fixedly arranged on the top of the machine base (2), a switch panel (4) is fixedly installed on the front of the cooling water tank (3), one side of the cooling water tank (3) is fixedly connected to a cable sleeve (9) connected to the output end of the cable covering machine (1), the other side of the cooling water tank (3) is provided with an outlet (8) on the top, one side of the inner wall of the cooling water tank (3) is fixedly connected to a first wheel seat (10), the top of the first wheel seat (10) is rotatably connected to an inlet guide wheel (11), the bottom of the inner wall of the cooling water tank (3) is fixedly connected to two second wheel seats (25), the tops of the two second wheel seats (25) are both rotatably connected to a lower guide wheel (12), the top of the cooling water tank (3) is rotatably connected to a lower guide wheel (12), and the top of the cooling water tank (3) is rotatably connected to a lower guide wheel (12). The cooling water tank (3) is movably connected to an upper guide wheel (16) and water suction wheels (13) located on both sides below the upper guide wheel (16); a scraper frame (14) located outside the two water suction wheels (13) is fixedly arranged in the cooling water tank (3); scrapers (23) are fixedly mounted on the two scraper frames (14); the two scrapers (23) are respectively connected to the surface of the water suction wheels (13); a water suction mechanism (15) between the upper guide wheel (16) and the water suction wheel (13) is fixedly arranged in the cooling water tank (3); a motor (19) for driving one of the water suction wheels (13) to rotate is fixedly mounted in the middle of the back side of the cooling water tank (3); a water inlet (18) and a water outlet (17) are respectively provided at a corner at the top of the back side of the cooling water tank (3) and a corner at the bottom of the back side of the cooling water tank (3).

2. A high-flexible cable processing forming device according to claim 1, characterized in that: The motor (19) is electrically connected to an external power source via a switch on the switch panel (4).

3. The high-flexible cable processing forming device according to claim 1, characterized in that: A water level observation window (5) is provided in the middle of the front of the cooling water tank (3), and a water level scale is provided on the side of the water level observation window (5).

4. The high-flexible cable processing forming device according to claim 1, characterized in that: The bottom of the wire outlet (8) is fixedly connected to a bracket (6), and the top of the bracket (6) is rotatably connected to a wire outlet guide wheel (7).

5. The high-flexible cable processing forming device according to claim 1, characterized in that: The inlet guide wheel (11) is located below the cable sleeve (9), and the upper guide wheel (16) is arranged corresponding to the outlet (8).

6. The high-flexible cable processing forming device according to claim 1, characterized in that: The surfaces of the two water-absorbing wheels (13) are both covered with water-absorbing sleeves (24), and the water-absorbing sleeves (24) are made of linen fabric.

7. The high-flexible cable processing forming device according to claim 1, characterized in that: The water absorption mechanism (15) comprises two fixed plates (151), and opposite ends of the two fixed plates (151) are fixedly connected to fixed arms (152), and a square tube (153) is fixedly connected between the two fixed arms (152). A water absorption bag (154) is fixedly arranged in the square tube (153), and a wire hole (155) is opened in the middle of the water absorption bag (154). The water absorption bag (154) is made of cotton cloth, and the two fixed plates (151) are fixed to the inner wall of the cooling water tank (3).

8. The high-flexible cable processing forming device according to claim 1, characterized in that: The water inlet (18) and the water outlet (17) are respectively fixedly connected to a water inlet pipe (21) and a water outlet pipe (20), and valves (22) are installed on the water inlet pipe (21) and the water outlet pipe (20).