Adjustable pole group mold for lead-acid storage battery
By using a fixed motor to drive the double-headed threaded rod and gear chain system in the lead-acid battery mold, the rapid disassembly and assembly of the mold is realized, and a cooling mechanism is set up in the template, which solves the cumbersome problem of the traditional mold replacement process and improves production efficiency and molding speed.
Patent Information
- Application Number
- CN202420473827.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-03-12
Smart Images

Figure CN222775370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-acid batteries, in particular to an adjustable pole group mould for lead-acid batteries. Background Art
[0002] In the production process of lead-acid batteries, pole group molds play an important role. Traditional lead-acid battery pole group molds are often fixed and cannot adapt to the production of batteries of different specifications and capacities. The emergence of adjustable pole group molds can flexibly adjust the mold size to adapt to the production needs of batteries of various specifications and capacities, which has brought higher production efficiency and better economic benefits to the lead-acid battery industry.
[0003] However, the traditional method of replacing the lead-acid battery mold often takes a lot of time to operate and requires the assistance of multiple people, resulting in a large amount of manpower and material resources being wasted. The device can fix and clamp the mold through a motor-driven clamp, and can quickly disassemble the mold when it needs to be replaced. It is also convenient for assembly and can effectively improve production efficiency. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an adjustable pole group mold for a lead-acid battery, aiming to improve the problem that the traditional method of replacing the lead-acid battery mold in the prior art often takes a lot of time to operate and requires the assistance of multiple people, resulting in a large amount of manpower and material resources being wasted.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable pole group mold for a lead-acid battery, comprising a platform and two T-plates, a plurality of evenly distributed movable grooves are opened in the middle of the platform, a fixed motor is fixedly connected to the right side of the front end of the platform, a double-headed threaded rod is fixedly connected to the driving end of the fixed motor, a gear is fixedly connected to the front end of the double-headed threaded rod, a chain is meshed and connected to the outer side of the gear, the bottom ends of the two T-plates are threadedly connected to the outer sides of the front and rear ends of the double-headed threaded rod, the top ends of the two T-plates are fixedly connected to clamps, fixed grooves are opened at the front and rear ends of the middle of the platform, a slide groove is opened at the top of the platform, the inner bottom wall of the slide groove is slidably connected to a template, and a cooling mechanism is arranged inside the template.
[0006] As a further description of the above technical solution:
[0007] The cooling mechanism includes a water tank, which is opened inside the template. The right bottom end of the template is connected to two water inlets and outlets. Two fixing frames are fixedly connected to the front and rear sides of the top of the template. A ventilation pipe is fixedly connected to the middle of the front fixing frame. The right sides of the two ventilation pipes are fixedly connected with connecting ends, and the two ventilation pipes are provided with multiple evenly distributed air outlets.
[0008] As a further description of the above technical solution:
[0009] The bottom ends of the two T-shaped plates are slidably connected to the inner side wall of the fixed groove, and the outer sides of the plurality of double-headed threaded rods are rotationally connected to the inner side wall of the movable groove.
[0010] As a further description of the above technical solution:
[0011] Lead pouring grooves are provided at the top ends of the front and rear sides of the inner wall of the water tank, and the right ends of the two lead pouring grooves are connected to lead pouring ports.
[0012] As a further description of the above technical solution:
[0013] The top ends of the two lead injection grooves are each provided with a plurality of evenly distributed through holes, and the top ends of the through holes on the front side are connected to a lead flow groove.
[0014] As a further description of the above technical solution:
[0015] A heating groove is provided on the adjacent side of the two lead injection grooves, and a heating plate is fixedly connected to the inside of the two heating grooves. A plurality of evenly distributed forming cavities are provided in the middle of the top of the template, and a rotating groove is provided at the front end of the middle of the platform.
[0016] As a further description of the above technical solution:
[0017] The outer rear ends of the multiple double-threaded rods are fixedly connected with bearings, the middle rear end of the platform is provided with multiple evenly distributed installation grooves, and the outer side walls of the multiple bearings are fixedly connected to the inner side walls of the installation grooves.
[0018] As a further description of the above technical solution: the four corners of the bottom end of the platform are fixedly connected with load-bearing columns, and adjacent sides of multiple load-bearing columns are fixedly connected with reinforcing columns.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, the double-threaded rod is driven to rotate by a fixed motor, and the chain can be driven to operate by the gear fixed at the front end of the double-threaded rod. Finally, the position of the clamping plate can be adjusted and the mold can be clamped by the synchronous rotation of multiple double-threaded rods, so that the mold can be quickly disassembled and assembled.
[0021] 2. In the utility model, water is added to the water tank inside the template through the water inlet and outlet, and the water is circulated to quickly take away the heat. At the same time, air is blown to the mold through the air outlet of the ventilation pipe, which can accelerate the molding progress of the product, effectively save cooling time, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A stereoscopic diagram of an adjustable pole group mold for a lead-acid battery proposed by the utility model;
[0023] Figure 2 A cross-sectional view of a platform of an adjustable pole group mold for a lead-acid battery proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the gears of an adjustable pole group mold for a lead-acid battery proposed by the utility model;
[0025] Figure 4 The utility model is a cross-sectional view of a template of an adjustable pole group mold for a lead-acid battery.
[0026] Legend:
[0027] 1. Platform; 2. Movable groove; 3. Fixed motor; 4. Double-headed threaded rod; 5. Gear; 6. Chain; 7. T-plate; 8. Cooling mechanism; 801. Water tank; 802. Water inlet and outlet; 803. Fixed frame; 804. Ventilation pipe; 805. Connecting end; 806. Air outlet; 9. Clamp; 10. Fixed groove; 11. Template; 12. Lead injection groove; 13. Lead injection port; 14. Through hole; 15. Lead flow groove; 16. Heating groove; 17. Heating plate; 18. Molding cavity; 19. Rotating groove; 20. Bearing; 21. Mounting groove; 22. Load-bearing column; 23. Reinforcement column; 24. Slide groove. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: an adjustable pole group mold for a lead-acid battery, comprising a platform 1 and two T-shaped plates 7, a plurality of evenly distributed movable grooves 2 are opened in the middle of the platform 1, a fixed motor 3 is fixedly connected to the right side of the front end of the platform 1, a double-headed threaded rod 4 is fixedly connected to the driving end of the fixed motor 3, a gear 5 is fixedly connected to the front end of the double-headed threaded rod 4, a chain 6 is meshedly connected to the outer side of the gear 5, the bottom ends of the two T-shaped plates 7 are both threadedly connected to the outer sides of the front and rear ends of the double-headed threaded rod 4, the top ends of the two T-shaped plates 7 are both fixedly connected to the clamping plates 9, the platform 1 A fixed groove 10 is provided at both the front and rear ends of the middle part, a slide groove 24 is provided at the top of the platform 1, the inner bottom wall of the slide groove 24 is slidably connected with a template 11, and a cooling mechanism 8 is arranged inside the template 11; the bottom ends of the two T-shaped plates 7 are slidably connected to the inner side wall of the fixed groove 10, and the outer sides of the multiple double-headed threaded rods 4 are rotatably connected to the inner side wall of the movable groove 2; the outer rear ends of the multiple double-headed threaded rods 4 are fixedly connected with bearings 20, and the middle rear end of the platform 1 is provided with multiple evenly distributed installation grooves 21, and the outer side walls of the multiple bearings 20 are fixedly connected to the inner side wall of the installation groove 21;
[0030] Specifically, a motor 3 is fixed on the right side of the front end of the platform 1. This motor 3, as the power core of the entire equipment, plays a vital role. After precise positioning, the driving end of the motor 3 is firmly connected to the double-headed threaded rod 4, so that the power of the motor 3 can be efficiently transmitted to the double-headed threaded rod 4. The front end of the double-headed threaded rod 4 is tightly connected to the gear 5. The design of the gear 5 adopts high-quality materials to ensure its wear resistance and stability during long-term operation. In addition, the outer part of the gear 5 is meshed with the chain 6 to form a stable transmission system. The chain 6 can reduce wear and failure rate while ensuring the transmission of power, so that the entire equipment can maintain an efficient and stable working state during operation, greatly improving the service life and reliability of the equipment.
[0031] Reference Figure 1 and Figure 4 The cooling mechanism 8 includes a water tank 801, which is provided inside the template 11. The bottom right end of the template 11 is connected with two water inlets and outlets 802. The front and rear sides of the top of the template 11 are fixedly connected with two fixing frames 803. The middle of the front fixing frame 803 is fixedly connected with a ventilation pipe 804. The right sides of the two ventilation pipes 804 are fixedly connected with a connection end 805. The two ventilation pipes 804 are provided with a plurality of evenly distributed air outlets 806.
[0032] Specifically, the water tank 801 is the core part of the cooling mechanism 8, and its main function is to contain cooling water. The water tank 801 is opened inside the template 11. This design enables the cooling mechanism 8 to be close to the template 11 to achieve more precise temperature control. The function of the template 11 is to carry and disperse heat to ensure that the temperature of the surface of the cooled object is evenly reduced. At the bottom right side of the template 11, two water inlets and outlets 802 are provided. The two water inlets and outlets 802 allow cooling water to flow inside the template 11, thereby taking away heat.
[0033] Reference Figure 1 , Figure 2 and Figure 4 Lead injection grooves 12 are provided at the top of the front and rear sides of the inner wall of the water tank 801, and the right ends of the two lead injection grooves 12 are connected to lead injection ports 13; multiple evenly distributed through holes 14 are provided at the top of the two lead injection grooves 12, and the top of the front through holes 14 is connected to a lead flow groove 15; a heating groove 16 is provided on the adjacent side of the two lead injection grooves 12, and a heating plate 17 is fixedly connected to the inside of the two heating grooves 16, a plurality of evenly distributed molding cavities 18 are provided in the middle of the top of the template 11, and a rotation groove 19 is provided at the front end of the middle of the platform 1; load-bearing columns 22 are fixedly connected to the four corners of the bottom end of the platform 1, and a reinforcing column 23 is fixedly connected to the adjacent side of the multiple load-bearing columns 22;
[0034] Specifically, the equipment is provided with two adjacent lead injection grooves 12, which are intended to facilitate operation and improve work efficiency. The lead injection grooves 12 are a very important part of the production process. Their function is to inject lead into the mold to form the desired product shape. A heating groove 16 is provided on the adjacent side of the two lead injection grooves 12. The heating groove 16 is to ensure that the lead always maintains an appropriate temperature during the injection process. The two heating grooves 16 are respectively fixedly connected to the inside with heating plates 17, which can evenly distribute heat. In addition, the main part of the equipment is a stable platform 1, and load-bearing columns 22 are provided at the four corners of the bottom end of the platform. These load-bearing columns bear the weight of the entire equipment, ensuring the stability and safety of the equipment. A reinforcing column 23 is also provided on the adjacent side of the multiple load-bearing columns 22, which is to further improve the load-bearing capacity and bending resistance of the equipment. The connection between the reinforcing column 23 and the load-bearing column 22 makes the entire equipment more stable during operation, greatly reducing the risk of accidents.
[0035] Working principle: When the device is needed, first add molten lead from the lead injection port 13 connected at the right end of the two lead injection grooves 12, then let the molten lead flow into the lead flow groove 15 connected at the top through multiple evenly distributed through holes 14 opened at the top of the lead injection groove 12, and finally flow into multiple evenly distributed molding cavities 18 opened in the middle of the top of the template 11 through the lead flow groove 15. At the same time, a heating groove 16 is provided on one side adjacent to the two lead injection grooves 12 to ensure that the lead always maintains an appropriate temperature during the injection process. Temperature control is very important for the production process because it can directly affect the quality and performance of the product. In order to achieve precise temperature control, the two heating grooves 16 are Heating plates 17 are fixedly connected inside, and these heating plates 17 can evenly distribute heat to ensure that the lead reaches the ideal temperature when injected. At the same time, in the fixed molding of the product, in order to speed up the molding speed, cooling water is allowed to flow inside the template 11 through two water inlets and outlets 802, thereby taking away the heat. The setting of the water inlet and outlet 802 allows the cooling water to form a circulation system inside the template 11, thereby improving the cooling effect. When the device needs to be disassembled and replaced, the double-headed threaded rod 4 can be driven to rotate by the fixed motor 3, and the chain 6 can be driven to operate, and finally the template 11 can be clamped, so that the template 11 can be quickly disassembled and assembled.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable pole group mold for a lead-acid battery, comprising a platform (1) and two T-shaped plates (7), characterized in that: A plurality of evenly distributed movable grooves (2) are provided in the middle of the platform (1); a fixed motor (3) is fixedly connected to the right side of the front end of the platform (1); a double-threaded rod (4) is fixedly connected to the driving end of the fixed motor (3); a gear (5) is fixedly connected to the front end of the double-threaded rod (4); a chain (6) is meshedly connected to the outer side of the gear (5); the bottom ends of the two T-shaped plates (7) are threadedly connected to the outer sides of the front and rear ends of the double-threaded rod (4); the top ends of the two T-shaped plates (7) are fixedly connected to a clamping plate (9); fixed grooves (10) are provided at the front and rear ends of the middle of the platform (1); a slide groove (24) is provided at the top of the platform (1); a template (11) is slidably connected to the inner bottom wall of the slide groove (24); a cooling mechanism (8) is provided inside the template (11).
2. The adjustable pole group mold for a lead-acid battery according to claim 1, characterized in that: The cooling mechanism (8) comprises a water tank (801), wherein the water tank (801) is arranged inside the template (11), and the bottom right end of the template (11) is connected to two water inlets and outlets (802), and the front and rear sides of the top of the template (11) are fixedly connected to two fixing frames (803), and the middle part of the front fixing frame (803) is fixedly connected to a ventilation pipe (804), and the right sides of the two ventilation pipes (804) are fixedly connected to a connection end (805), and the two ventilation pipes (804) are provided with a plurality of evenly distributed air outlets (806).
3. The adjustable pole group mold for a lead-acid battery according to claim 1, characterized in that: The bottom ends of the two T-shaped plates (7) are slidably connected to the inner side wall of the fixed groove (10), and the outer sides of the plurality of double-headed threaded rods (4) are rotationally connected to the inner side wall of the movable groove (2).
4. The adjustable pole group mold for a lead-acid battery according to claim 2, characterized in that: Lead pouring grooves (12) are provided at the top ends of the front and rear sides of the inner wall of the water tank (801), and the right ends of the two lead pouring grooves (12) are connected to lead pouring ports (13).
5. The adjustable pole group mold for a lead-acid battery according to claim 4, characterized in that: The top ends of the two lead injection grooves (12) are each provided with a plurality of evenly distributed through holes (14), and the top ends of the through holes (14) on the front side are connected to a lead flow groove (15).
6. The adjustable pole group mold for lead-acid batteries according to claim 4, characterized in that: A heating groove (16) is provided on one adjacent side of the two lead injection grooves (12), and a heating plate (17) is fixedly connected to the inside of the two heating grooves (16). A plurality of evenly distributed molding cavities (18) are provided in the middle of the top end of the template (11), and a rotation groove (19) is provided at the front end of the middle of the platform (1).
7. The adjustable pole group mold for lead-acid batteries according to claim 1, characterized in that: The outer rear ends of the plurality of double-ended threaded rods (4) are fixedly connected to bearings (20), the middle rear end of the platform (1) is provided with a plurality of evenly distributed mounting grooves (21), and the outer side walls of the plurality of bearings (20) are fixedly connected to the inner side walls of the mounting grooves (21).
8. The adjustable pole group mold for lead-acid batteries according to claim 1, characterized in that: The four corners of the bottom end of the platform (1) are all fixedly connected to load-bearing columns (22), and adjacent sides of a plurality of the load-bearing columns (22) are all fixedly connected to reinforcing columns (23).