Pneumatic rapping device suitable for high-temperature dust-containing large-space environment

By designing a pneumatic vibration device for a high-temperature dust-containing large space environment, the compressed air blows the moving blades to drive the impact wheel to rotate, so that the vibration blades can continuously vibrate the equipment, and solve the difficulties of the existing vibration device operating in a high-temperature dust-containing environment, and achieve long-term and reliable use under harsh conditions.

CN222778354UActive Publication Date: 2025-04-22宜兴市宏远电力设备有限公司
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Patent Information

Application Number
CN202421245374.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-22
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In high-temperature dust-containing large space environment, existing vibration devices are difficult to work normally, especially the piston of the pneumatic vibration device is prone to jamming, the air guide hose is insufficient in temperature resistance, and the vibration source has high power and is easily damaged.

Method used

A pneumatic vibration device is designed, including a gas transmission member and an impact wheel. The impact wheel is equipped with a moving blade and a vibration blade. The impact wheel is blown by compressed air to drive the impact wheel to rotate, so that the vibration blades can continuously vibrate the equipment.

Benefits of technology

This design can be used for a long time under high temperature and harsh dust-containing conditions, avoiding dust jams and insufficient temperature resistance of the air guide hose, and improving the reliability and durability of the vibration device.

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Abstract

The utility model relates to the technical field of intelligent manufacturing and measurement and control, in particular to a pneumatic rapping device suitable for a high-temperature dust-containing large-space environment, which comprises a gas transmission component and an impact wheel, the impact wheel is rotatably arranged on a wheel shaft support, and a plurality of moving blades are circumferentially arranged on the impact wheel at equal intervals. And the impact wheel is rotatably provided with a rapping sheet used for rapping the equipment, compressed air output by the air transmission component directly faces the moving blades so as to blow the moving blades to drive the impact wheel to rotate, and the rapping sheet is thrown out under the action of centrifugal force so as to continuously rap the equipment. According to the design, compressed air is adopted to drive the moving blades to drive the impact wheel to rotate so as to enable the rapping pieces to hit rapped equipment, and the design is not affected by high temperature and dust in the using process and can be completely used for a long time under the severe conditions of high temperature, dust containing and the like.
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Description

Technical Field

[0001] The utility model relates to the field of intelligent manufacturing and measurement and control technology, and in particular to a pneumatic vibration device suitable for a high-temperature, dusty, large space environment. Background Art

[0002] At present, the devices and equipment used for vibration in China are mainly divided into two categories, the first is electric vibration and the second is pneumatic vibration. Electric vibration refers to the vibration that consumes electric energy and drives the corresponding equipment to rotate through the rotation of the motor; pneumatic vibration refers to the vibration of the equipment through the reciprocating motion of the corresponding piston and other structures by consuming compressed air. Both have their own advantages and disadvantages, and are widely used in various industries.

[0003] However, there is a lack of corresponding vibration equipment for equipment operating in a large space with high temperature and dust. The temperature in this working environment is greater than 300°C, the space volume is at least 100m³, and there is a large amount of dust in the space. In this environment, the device is arranged in a large space. The electric vibration motor is resistant to temperature differences, the pneumatic vibration piston is easily stuck due to dust, and the air hose used in pneumatic vibration is not heat-resistant enough. The vibration equipment is arranged outside the large space to vibrate the equipment in the space. Due to the long distance, the vibration source requires higher power, which can easily damage the equipment being vibrated. Utility Model Content

[0004] The utility model aims to solve the above defects and provide a pneumatic vibration device suitable for high-temperature and dusty large space environment.

[0005] In order to overcome the defects existing in the background technology, the technical solution adopted by the utility model to solve its technical problems is: a pneumatic vibrating device suitable for high-temperature and dusty large space environment, including an air delivery component and an impact wheel, the impact wheel is rotatably arranged on a wheel axle support, a plurality of moving blades are equidistantly arranged circumferentially on the impact wheel, and a vibrating sheet for vibrating the equipment is rotatably arranged on the impact wheel, the compressed air output by the air delivery component is directly against the moving blades, thereby blowing the moving blades to drive the impact wheel to rotate, and under the action of centrifugal force, the vibrating sheet is thrown out to continuously vibrate the equipment.

[0006] A further improvement includes arranging a rotating shaft radially at the center of the impact wheel, wherein the rotating shaft is rotatably arranged on a wheel shaft support.

[0007] A further improvement includes that the radial cross section of the moving blade is V-shaped, semicircular or U-shaped.

[0008] A further improvement includes that a plurality of rapping pieces 1 may be provided.

[0009] A further improvement includes one end of the rapping piece being rotatably connected to the impact wheel via a pin.

[0010] A further improvement includes that the air delivery component comprises an air distributor, a main pipe and a branch pipe, the air distributor is connected to the air supply mechanism through the main pipe, the outlet end of the branch pipe connected to the air distributor is aimed at the moving blades to blow the moving blades so as to drive the impact wheel to rotate through the output compressed air.

[0011] A further improvement includes that a plurality of branch pipes may be used, and the outlet ends of the branch pipes are all aimed at the moving blades so as to blow the moving blades and drive the impact wheel to rotate through the output compressed air.

[0012] A further improvement includes connecting the outlet end of the branch pipe to an air collecting hood, and the side of the air collecting hood is provided with an opening end for allowing the moving blades to enter and exit in a rotating state.

[0013] Further improvements include that the rapping devices are made of high temperature resistant materials.

[0014] Further improvements include that the high temperature resistant material is preferably stainless steel or alloy steel.

[0015] The beneficial effects of the utility model are as follows: this design drives the impact wheel to rotate by blowing compressed air to make the vibrating piece vibrate, and the air supply mechanism is arranged outside the large high-temperature and dusty space. This design is not affected by high temperature and dust, and can be used for a long time under harsh conditions such as high temperature and dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a top view of the utility model;

[0018] Figure 2 yes Figure 1 Middle DD section view;

[0019] Figure 3 It is a partial structural diagram of the utility model;

[0020] Figure 4 It is an axial side view of the gas collecting hood in the utility model;

[0021] In the figure, 1-vibrating plate, 2-gas collecting cover, 3-impact wheel, 4-rotating shaft, 5-moving blade, 6-branch pipe, 7-air distributor, 8-axle support, 9-main pipe, 10-opening end, 11-valve. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The embodiments in the basic utility model and all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] according to Figure 1 , Figure 2 and Figure 3 As shown, a pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment comprises an air delivery component and an impact wheel 3, wherein the impact wheel 3 is rotatably arranged on a wheel axle support 8, a plurality of moving blades 5 are equidistantly arranged circumferentially on the impact wheel 3, and a rapping piece 1 for rapping the equipment is rotatably arranged on the impact wheel 3, the rapping piece 1 is rotatably arranged so that the rapping piece 1 can bypass the equipment after hitting it, thereby achieving continuous rapping, the compressed air output by the air delivery component is directly facing the moving blades 5, thereby blowing the moving blades 5 to drive the impact wheel 3 to rotate, and the rapping piece 1 is thrown out under the action of centrifugal force, thereby continuously rapping the equipment.

[0024] By arranging the present design inside a large space, close to the equipment to be vibrated, the present design drives the impact wheel 3 to rotate by blowing the moving blades 5 with compressed air to make the vibrating piece 1 vibrate. This design can be used for a long time under harsh conditions such as high temperature and dust.

[0025] A rotating shaft 4 is radially arranged at the center of the impact wheel 3 , and the rotating shaft 4 is rotatably arranged on a wheel shaft support 8 .

[0026] The radial cross section of the moving blade 5 is preferably V-shaped, semicircular or U-shaped. This structure is beneficial for the moving blade 5 to absorb the compressed air output by the air delivery component, thereby driving the impact wheel 3 to rotate through the moving blade 5.

[0027] One end of the rapping piece 1 is rotatably connected to the impact wheel 3 via a pin shaft. When the impact wheel 3 rotates, the free end of the rapping piece 1 is thrown outward under the action of centrifugal force to vibrate the equipment. After hitting the equipment, the rapping piece 1 rotates around the pin shaft to bypass the equipment, thereby achieving continuous vibration.

[0028] In order to increase the frequency and effect of rapping the equipment, a plurality of rapping pieces 1 may be provided.

[0029] The air delivery component includes an air distributor 7, a main pipe 9 and a branch pipe 6. The air distributor 7 is connected to an air supply mechanism through the main pipe 9. The air supply mechanism is located outside a large, high-temperature, dusty space. The outlet end of the branch pipe 6 connected to the air distributor 7 is aligned with the moving blades 5 so as to blow the moving blades 5 so as to drive the impact wheel 3 to rotate through the output compressed air. In a further implementation method, a plurality of branch pipes 6 may be used, and the outlet ends of the branch pipes 6 are all aligned with the moving blades 5 so as to blow the moving blades 5 so as to drive the impact wheel 3 to rotate through the output compressed air. In a further embodiment, a valve 11 is connected in series on the main pipe 9 so as to achieve automatic control.

[0030] according to Figure 4 As shown, the outlet end of the branch pipe 6 is connected to the air collecting hood 2, and the side of the air collecting hood 2 is provided with an open end 10 for the moving blades 5 to enter and exit in a rotating state. The moving blades 5 enter through the open end 10 on one side and fly out from the open end 10 on the other side. The compressed air blown out of the branch pipe 6 can completely act on the moving blades 5. The air collecting hood 2 can improve the utilization rate of the compressed air. The air collecting hood 2 can prevent the ejected compressed air from spreading rapidly to the surroundings, so that the blown compressed air can act on the moving blades 5 as much as possible, which greatly improves the work efficiency. During the rotation process, the minimum distance between the moving blades 5 and the inner wall of the air collecting hood 2 in all directions is controlled to be about 1 mm.

[0031] The vibration devices are all made of high temperature resistant materials, and the high temperature resistant materials are preferably stainless steel or alloy steel to ensure that the devices can work normally under high temperatures.

[0032] Working principle: the compressed air generated by the air supply mechanism enters the air distributor 7 through the main pipe 9, the compressed air entering the air distributor 7 is diverted into the branch pipe 6, and the compressed air is ejected from the outlet end of the branch pipe 6 to blow toward the moving blades 5. Under the action of the compressed air, the impact wheel 3 is driven to rotate. During the rotation, the rapping piece 1 is thrown outward under the action of centrifugal motion, and the rapping piece 1 vibrates the vibrated equipment.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pneumatic vibration device suitable for high temperature and dusty large space environment, characterized in that: The invention comprises an air delivery component and an impact wheel (3), wherein the impact wheel (3) is rotatably arranged on a wheel axle support (8), a plurality of moving blades (5) are equidistantly arranged on the impact wheel (3) in the circumferential direction, and a vibrating sheet (1) for vibrating the equipment is rotatably arranged on the impact wheel (3), and the compressed air output by the air delivery component is directed toward the moving blades (5) so as to blow the moving blades (5) to drive the impact wheel (3) to rotate, and the vibrating sheet (1) is thrown out under the action of centrifugal force so as to continuously vibrate the equipment.

2. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 1, characterized in that: A rotating shaft (4) is radially arranged at the center of the impact wheel (3), and the rotating shaft (4) is rotatably arranged on a wheel shaft support (8).

3. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 1, characterized in that: The radial cross section of the moving blade (5) is V-shaped, semicircular or U-shaped.

4. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 1, characterized in that: One end of the rapping piece (1) is rotatably connected to the impact wheel (3) via a pin.

5. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 1, characterized in that: The air delivery component comprises an air distributor (7), a main pipe (9) and a branch pipe (6); the air distributor (7) is connected to the air supply mechanism via the main pipe (9); the outlet end of the branch pipe (6) connected to the air distributor (7) is aligned with the moving blade (5) so as to blow the moving blade (5) and drive the impact wheel (3) to rotate through the output compressed air.

6. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 5, characterized in that: The outlet end of the branch pipe (6) is connected to the air collecting hood (2), and the side of the air collecting hood (2) is provided with an opening end (10) for allowing the moving blades (5) to enter and exit in a rotating state.

7. A pneumatic rapping device suitable for use in a high-temperature, dusty, large space environment as claimed in claim 1, characterized in that: The vibration devices are all made of high temperature resistant materials.