Detection equipment applied to connector probe

By designing an automated detection device for connector probes, and using a high-definition camera and a linear motion module for automatic photo detection, the problems of slow detection speed and low efficiency in the prior art are solved, and efficient and accurate detection effects are achieved.

CN222778439UActive Publication Date: 2025-04-22JIA ZHAN TECH (SU ZHOU) CO LTD
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Patent Information

Application Number
CN202421436649.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the prior art, the detection of connector probes requires manual handheld of the product to be tested, and placed in the equipment at different angles, and manually judge whether there are defects when viewing the equipment pictures by human eyes, resulting in slow detection speed, low efficiency and difficult to ensure accuracy.

Method used

A detection device applied to connector probes is designed, and a high-definition camera is used to perform fast and accurate photo sampling and detection of the product, combining the X-axis linear motion module and the Z-axis linear motion module to realize automatic detection of the connector probes.

Benefits of technology

Through automated inspection, the detection efficiency, accuracy and accuracy are significantly improved, the errors caused by manual participation are reduced, and labor and equipment costs are saved.

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Patent Text Reader

Abstract

The utility model relates to detection equipment applied to a connector probe, which comprises a machine table, a working table is arranged on the machine table, a Y-axis linear motion module is arranged on the working table, a charging tray positioning plate is mounted on the Y-axis linear motion module, a charging tray is mounted on the charging tray positioning plate, connecting rods are fixedly arranged on two sides of the machine table, and the connecting rods are connected with the Y-axis linear motion module and the Y-axis linear motion module. An X-axis linear motion module is installed between the two connecting rods, a Z-axis linear motion module is installed on the X-axis linear motion module, and a detection camera module is installed on the Z-axis linear motion module. According to the detection equipment, on the basis of the detection integration integrated design of the connector probe, unified image taking discrimination is combined, OK and NG products can be rapidly distinguished, the labor and equipment cost is saved, and the occupied space is relatively small; meanwhile, dependence on personnel in a product circulation link and a circulation process is reduced, and manpower is saved; and the defect that defective products flow out due to errors caused by personnel participation is overcome.
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Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a detection equipment applied to a connector probe. Background Art

[0002] At present, when testing connector probes in the market, the products to be tested are all held by hand, and placed in the equipment at different angles. The human eye looks at the equipment image to manually judge whether there are defects. This kind of testing is slow and inefficient, and the precise dimensional defect measurement standard greatly increases the labor intensity of workers. Utility Model Content

[0003] The purpose of the utility model is to provide a detection device applied to connector probes, which uses a high-definition camera to quickly and accurately take pictures of products for sampling and detection, greatly improving the detection efficiency, detection accuracy and detection correctness.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a detection device applied to a connector probe, including a machine platform, a workbench is arranged on the machine platform, a Y-axis linear motion module is arranged on the workbench, a material tray positioning plate is installed on the Y-axis linear motion module, a material tray is installed on the material tray positioning plate, a connecting rod is fixedly arranged on both sides of the machine platform, a transverse plate is installed between the two connecting rods, an X-axis linear motion module is installed on the transverse plate, a Z-axis linear motion module is installed on the X-axis linear motion module, and a detection camera module is installed on the Z-axis linear motion module.

[0005] Furthermore, the machine is also connected to a display screen.

[0006] Furthermore, the detection camera module includes a camera and a light source.

[0007] Furthermore, a shading plate is installed on the Z-axis linear module.

[0008] Furthermore, a suction nozzle is installed on the Z-axis linear module, and the suction nozzle is connected to the vacuum valve through an air pipe.

[0009] Furthermore, the machine is provided with a power switch, a power interface, an operation button, a network interface and a cooling fan, and an alarm light is installed on the connecting rod.

[0010] Furthermore, a defective product receiving box is installed on the material tray positioning plate.

[0011] The utility model provides a detection device for connector probes, which has the advantages of:

[0012] The detection equipment described in the present application is based on an integrated design of connector probe detection, combined with unified image capture and discrimination, which can quickly distinguish good from defective products, save labor and equipment costs, and occupy relatively little space; at the same time, it reduces the dependence on personnel in the product circulation links and the circulation process, saving manpower; and overcomes the outflow of defective products due to easy errors caused by human participation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0014] Figure 1 It is a front structural schematic diagram of the detection device of the utility model.

[0015] Figure 2 It is a schematic diagram of the back structure of the detection device of the utility model.

[0016] Figure 3 It is a structural schematic diagram of the detection device of the utility model without the shading plate.

[0017] In the figure: 1. machine, 2. workbench, 3. Y-axis linear motion module, 4. tray positioning plate, 5. tray, 6. connecting rod, 7. X-axis linear motion module, 8. Z-axis linear motion module, 9. alarm light, 10. shading plate, 11. display screen, 12. defective product collection box, 13. vacuum valve, 14. camera mounting plate, 15. camera, 16. light source, 17. suction nozzle. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0019] Combination Figure 1-3 The present application provides a detection device for connector probes, comprising a machine platform 1, wherein the machine platform 1 is provided with a workbench 2 electrically connected to a control circuit board.

[0020] A Y-axis linear motion module 3 is provided on the workbench 2, and a material tray positioning plate 4 is installed on the Y-axis linear motion module 3. The material tray positioning plate 4 is driven by the Y-axis linear motion module 3 to perform linear motion in the Y-axis direction. A material tray 5 is detachably installed on the material tray positioning plate 4. Specifically, the material tray 5 is installed on the material tray positioning plate 4 by snap-fitting, so that the material tray 5 can be replaced according to different products to be inspected.

[0021] Connecting rods 6 are fixedly provided on both sides of the machine 1, a transverse plate is fixedly installed between the two connecting rods 6, an X-axis linear motion module 7 is fixedly installed on the front of the transverse plate, a Z-axis linear motion module 8 is installed on the X-axis linear motion module 7, and the Z-axis linear motion module 8 is driven by the X-axis linear motion module 7 to perform linear motion in the X-axis direction, and a detection camera module is installed on the Z-axis linear motion module 8, and the detection camera module is driven by the Z-axis linear motion module 8 to perform linear motion in the Z-axis direction.

[0022] Meanwhile, the machine 1 is also connected to a display screen 11 , so that the detection result can be displayed in real time through the display screen 11 . Specifically, the display screen 11 is installed on one of the connecting rods 6 .

[0023] In this embodiment, the detection camera module includes a camera 15 and a light source 16. The camera 15 is used to detect the probe, and the light source 16 is used to provide lighting to assist the detection.

[0024] At the same time, a shading plate 10 is also installed on the Z-axis linear motion module 8. Specifically, a camera mounting plate 14 is installed on the Z-axis linear motion module 8, and the camera 15 and the light source 16 are installed on the camera mounting plate 14. At the same time, the shading plate 10 is fixed on the camera mounting plate by bolts. The shading plate 10 prevents the light generated by the light source 16 from overflowing and causing discomfort to the human eyes.

[0025] In addition, a suction nozzle 17 is installed on the camera mounting plate 14. The suction nozzle 17 is connected to the vacuum valve 13 through an air pipe (not shown in the figure). The vacuum valve 13 is installed on the back of the horizontal plate. The vacuum valve 13 is connected to a vacuum generator (not shown in the figure) through an air pipe. The vacuum degree of the suction nozzle 17 is controlled by the vacuum valve 13 to enable the suction nozzle to adsorb NG products.

[0026] At the same time, the machine 1 is provided with a power switch, a power interface, an operation button, a network interface and a cooling fan. At the same time, an alarm light 9 is installed on one of the connecting rods 6, and a defective product receiving box 12 is installed on the tray positioning plate 4 and on one side of the tray 5.

[0027] During specific operation, turn on the power switch and the equipment will automatically reset to its original state. Manually take out the tray and place the connector probe (i.e. the product to be inspected) into the tray. Position the tray on the tray positioning plate and press the control button to start the equipment. After receiving the start command, the Y-axis linear motion module will sort the tray positioning plate and the tray and send them to the set imaging and judgment position. The quality of the product to be inspected will be judged by taking pictures with the assistance of the camera and the light source. At the same time, the X-axis linear motion module and the Z-axis linear motion module drive the light source and the camera to take pictures of the connector probes in the tray one by one from left to right and from top to bottom at the set imaging distance. After the pictures are taken, the pictures will be transmitted to the display. At the same time, the discrimination system automatically distinguishes good and bad products through analysis. Good products are automatically retained in the tray, and defective products are sent to the X-axis linear motion module, the Z-axis linear motion module and the vacuum valve through instructions. The X-axis linear motion module and the Z-axis linear motion module drive the suction nozzle to the appropriate position, and the vacuum valve opens, so that the suction nozzle starts working, grabbing the defective products one by one and placing them into the defective product receiving box. After all the defective products have been grabbed, the alarm light sounds to remind the operator to retrieve the good products in the tray and complete the defect identification.

[0028] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A detection device for connector probe, characterized in that: The machine comprises a workbench, on which a Y-axis linear motion module is arranged, on which a material tray positioning plate is installed, on which a material tray is installed, a connecting rod is fixedly arranged on both sides of the machine, a transverse plate is installed between the two connecting rods, an X-axis linear motion module is installed on the transverse plate, a Z-axis linear motion module is installed on the X-axis linear motion module, and a detection camera module is installed on the Z-axis linear motion module.

2. A detection device for connector probe according to claim 1, characterized in that: The platform is also connected with a display screen.

3. The detection device for connector probe according to claim 1, characterized in that: The detection camera module includes a camera and a light source.

4. The detection device for connector probe according to claim 1, characterized in that: A shading plate is also installed on the Z-axis linear motion module.

5. The detection device for connector probe according to claim 1, characterized in that: A suction nozzle is also installed on the Z-axis linear motion module, and the suction nozzle is connected to the vacuum valve through an air pipe.

6. The detection device for connector probe according to claim 1, characterized in that: The machine is provided with a power switch, a power interface, an operation button, a network interface and a cooling fan, and an alarm light is installed on the connecting rod.

7. The detection device for connector probe according to claim 1, characterized in that: A defective product receiving box is installed on the material tray positioning plate.