Tobacco cutter row chain cleaning device

By designing a chain cleaning device for cutting machine integrating water washing, air blowing and brushing, the problem of cumbersome and low efficiency of copper chain cleaning in the prior art is solved, efficient cleaning of chain cleaning is achieved, and the quality of cutting and equipment operation efficiency is improved.

CN222778473UActive Publication Date: 2025-04-22HUBEI CHINA TOBACCO INDUSTRY CO LTD
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Patent Information

Application Number
CN202421438729.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The copper chain cleaning process of existing wire cutting machines is cumbersome and inefficient, which makes it difficult to clean in a timely and thorough manner, affecting the normal operation of the equipment and the quality of the wire cutting.

Method used

A wire cutting machine chain cleaning device is designed, and three cleaning processes are adopted, including cleaning the brush head, cleaning the motor, spray head and telescopic cylinder. Through atomized water spray, cleaning the brush head rotation and high-pressure blowing, the efficient cleaning of the chain is achieved.

Benefits of technology

Through the use of this device, it can effectively remove smoke sheets, scale accumulation and tobacco stems on the chain, improve cleaning efficiency, reduce downtime, ensure the quality of the shredding and the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tobacco cutter row chain cleaning device, and relates to the technical field of cigarette production. Comprising a mounting base, and a brushing assembly, a first spray head and a second spray head which are arranged on the mounting base at equal intervals, the brushing assembly comprises a cleaning brush head and a cleaning motor used for driving the cleaning brush head to rotate, the first spray head is an air blowing spray head and is arranged towards the cleaning brush head, and the second spray head is a water spraying spray head and is arranged towards a row chain. The utility model provides a tobacco cutter row chain cleaning device which has three cleaning procedures of water washing, air blowing and scrubbing and is used for regularly cleaning a row chain of a tobacco cutter so as to replace low-efficiency operation of traditional manual cleaning of the row chain.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production, in particular to a chain cleaning device for a shredder. Background Art

[0002] The copper chain of the wire cutter is an important part of the feeding mechanism of the wire cutter. During the working process, the material is between the upper copper chain and the lower copper chain, which exerts a large extrusion force on the material, so the debris and tobacco oil in the material are easy to adhere to the surface of the chain and enter the chain connecting shaft. If the copper chain is too dirty, the tobacco leaves are prone to slip during the conveying process and cause uneven wire cutting width. Moreover, insufficient maintenance of the copper chain will cause the upper and lower copper chains to deviate, the top knife door and the safety pin to be cut off, etc., resulting in frequent shutdowns, affecting the wire cutting quality and work efficiency, and increasing maintenance costs. Therefore, the copper chain needs to be cleaned regularly to ensure the normal operation of the equipment and the wire cutting quality.

[0003] At present, manual cleaning is generally adopted for cleaning copper chain. The cleaning process is: soak the copper chain in hot water and loosen the screw plugs on both sides of the copper chain, then use a hammer and a punch to knock out the stainless steel shaft, and finally use a nylon brush and a wire brush to clean the copper chain and the stainless steel shaft. Due to the heavy weight and many links of the copper chain, manual cleaning of the chain is labor-intensive and takes a long time, so it is difficult to clean the copper chain in a timely and thorough manner. Utility Model Content

[0004] The utility model provides a chain cleaning device for a shredder, which has three cleaning processes of water washing, air blowing and brushing, and is used for regularly cleaning the chain of the shredder to replace the inefficient operation of traditional manual chain cleaning, so as to solve the above technical problems.

[0005] The utility model solves the above-mentioned problem by providing a chain cleaning device for a shredder, comprising a mounting seat, and a cleaning brush assembly, a first nozzle, and a second nozzle equidistantly arranged on the mounting seat, wherein the cleaning brush assembly comprises a cleaning brush head and a cleaning motor for driving the cleaning brush head to rotate, the first nozzle is an air blowing nozzle and is arranged toward the cleaning brush head, and the second nozzle is a water spray nozzle and is arranged toward the chain.

[0006] Furthermore, it also includes a telescopic cylinder fixedly mounted on the mounting seat and arranged toward the row of chains, and the brush assembly is correspondingly mounted at the end of the output telescopic shaft of the telescopic cylinder.

[0007] Furthermore, the first nozzle is configured as a high-pressure air blowing nozzle with a fan-shaped air jet area, and the first nozzle is connected to the high-pressure gas tank through a high-pressure pipeline.

[0008] Furthermore, the second nozzle is an atomizing nozzle, and the second nozzle is connected to the water tank via a high-pressure pipeline.

[0009] Furthermore, it also includes a moving component for driving the mounting seat to move back and forth, and the mounting seat is correspondingly configured as a moving output end of the moving component.

[0010] Furthermore, the moving component is configured as a rodless cylinder or an electric slide.

[0011] Furthermore, it also includes a protective shell, the movable component and the mounting seat are both arranged in the protective shell; the protective shell is also provided with an opening, and the cleaning brush head, the first nozzle and the second nozzle are correspondingly extended from the opening outside the protective shell.

[0012] Furthermore, it also includes a fixing component for fixing the protective shell on the wire cutting machine; the fixing component includes a plurality of magnetic suction parts.

[0013] Furthermore, the magnetic attraction component is configured as an electromagnet, and the power supply of the electromagnet is configured as the corresponding driving power supply of the wire cutter; and also includes a control switch for controlling the operation or power-off of the electromagnet.

[0014] Furthermore, it also includes a handle arranged on the protective shell for the user to hold it conveniently.

[0015] Furthermore, the shell wall of the protective shell is a transparent shell wall.

[0016] Beneficial effects of the utility model:

[0017] The utility model discloses a chain cleaning device for a shredder, which sprays atomized water droplets to the chain through a second nozzle, so that impurities such as tobacco flakes, dirt, tobacco stems, etc. remaining in the gaps of the chain can absorb water and expand and soften; then, the cleaning brush head and a cleaning motor are used to rotate the cleaning brush head to contact the chain, so as to more effectively clean the expanded and softened impurities such as tobacco flakes, dirt, tobacco stems, etc.; finally, the first nozzle is used to blow the cleaning brush head and the chain in real time, so that the cleaning brush head is kept relatively clean to ensure its cleaning quality, and the chain is cleaned auxiliaryly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the utility model and are used together with the description to explain the principles of the utility model. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the utility model, rather than all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the chain cleaning device for a shredder in this embodiment;

[0020] 1-mounting base, 2-cleaning brush assembly, 3-first nozzle, 4-second nozzle, 6-cleaning motor, 7-telescopic cylinder, 8-moving assembly, 9-fixing assembly, 10-control switch, 11-handle, 12-protective shell. DETAILED DESCRIPTION

[0021] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.

[0022] See also Figure 1 The utility model discloses a chain cleaning device for a shredder, comprising a moving assembly 8, a cleaning brush assembly 2, a first nozzle 3, and a second nozzle 4. The moving assembly 8 is configured as a rodless cylinder, and the moving output end of the rodless cylinder is configured as a rectangular mounting seat 1. The cleaning brush assembly 2, the first nozzle 3, and the second nozzle 4 are all vertically mounted on the side wall surface of the mounting seat 1. The cleaning brush assembly 2 comprises a cleaning motor 6 and a cleaning brush head axially arranged at the end of the output rotating shaft of the cleaning motor 6. The first nozzle 3 is a high-pressure air blowing nozzle with a fan-shaped air jet, and the fan-shaped air jet of the first nozzle 3 is also arranged toward the cleaning brush head. The second nozzle 4 is an atomizing nozzle, but the atomizing nozzle of the second nozzle 4 is arranged downward.

[0023] In this regard, the specific operation method of the cleaning device of this embodiment when used to clean the row chain is as follows: the technician first places the moving component 8 horizontally above or below the row chain along the width direction of the row chain and makes the cleaning brush head contact the row chain, then runs the moving component 8 and opens the second nozzle 4, sprays atomized water droplets to the row chain through the second nozzle 4, so that the impurities such as tobacco stems on the row chain absorb water and expand and soften, and then controls the cleaning motor 6 to run, and configures the moving speed of the moving component 8, so that the cleaning brush head horizontally cleans the surface of the row chain. Although the aforementioned cleaning operation can only clean a small area of ​​the row chain each time, the technician can manually adjust the position of the entire cleaning device multiple times along the moving conveying direction of the row chain, or control the row chain to move at a specific speed while running the cleaning device to thoroughly clean the row chain.

[0024] In this embodiment, a wire brush is used as the cleaning brush head, the first nozzle 3 is connected to the high-pressure gas tank through a high-pressure pipeline, and the second nozzle 4 is connected to the water tank through a high-pressure pipeline.

[0025] In addition, in order to properly protect the cleaning device, a transparent protective shell 12 is provided on the outer side of the entire cleaning device. The lower edges of the left and right ends of the protective shell 12 are fixedly connected to the moving assembly 8. The protective shell 12 can properly isolate the cleaning device to keep the cleaning device clean; however, the lower end of the protective shell 12 is provided with an opening, and the first nozzle 3, the second nozzle 4, and the cleaning brush head can all extend downward outside the protective shell 12, so that the cleaning device can perform the cleaning work normally; and a telescopic cylinder 7 is also provided between the cleaning brush assembly 2 and the mounting seat 1, and the cylinder body of the telescopic cylinder 7 is fixedly mounted on the mounting seat 1, and the cleaning motor 6 is provided at the end of the output telescopic shaft of the telescopic cylinder 7. The telescopic cylinder 7 can control the entire cleaning brush assembly 2 to be completely retracted into the protective shell 12, so as to further protect the entire cleaning brush assembly 2. In addition, a handle 11 is also provided at the upper end surface of the protective shell 12, so that the technician can hold the cleaning device of this embodiment to perform cleaning operations on the row chain.

[0026] Furthermore, it has been mentioned in the foregoing that the purpose of cleaning the row of chains can be achieved by fixing the position of the cleaning device and controlling the operation of the row of chains. In this regard, in order to facilitate the fixing of the cleaning device of this embodiment at a specific position on the wire cutter and facilitate the technicians to disassemble the cleaning device at any time, a fixing component 9 is also provided on the outer shell wall of the protective shell 12. The fixing component 9 is a plurality of electromagnets attached to the outside of the protective shell 12, and a control switch 10 for operating or powering off a plurality of electromagnets is provided on the outer side of the upper end shell wall of the protective shell 12. In this regard, the technicians can control the power-on operation of multiple electromagnets through the control switch 10 to fix the protective shell 12 and the moving component 8 provided in the protective shell 12 and other devices at the corresponding positions of the wire cutter.

[0027] In other embodiments, the moving component 8 can also be configured as an electric slide.

[0028] Anything not mentioned above is applicable to the prior art.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. A chain cleaning device for a wire cutting machine, characterized in that: The invention comprises a mounting seat (1), and a cleaning brush assembly (2), a first nozzle (3), and a second nozzle (4) which are equidistantly arranged on the mounting seat (1); the cleaning brush assembly (2) comprises a cleaning brush head and a cleaning motor (6) for driving the cleaning brush head to rotate; the first nozzle (3) is an air blowing nozzle and is arranged toward the cleaning brush head; and the second nozzle (4) is a water spray nozzle and is arranged toward the row chain.

2. The chain cleaning device for a wire cutter according to claim 1, characterized in that: It also includes a telescopic cylinder (7) fixedly mounted on the mounting seat (1) and arranged toward the row of chains, and a cleaning brush assembly (2) correspondingly mounted at the end of an output telescopic shaft of the telescopic cylinder (7).

3. The chain cleaning device for a wire cutting machine according to claim 1, characterized in that: The first nozzle (3) is configured as a high-pressure air blowing nozzle having a fan-shaped air jet area, and the first nozzle (3) is connected to the high-pressure gas tank via a high-pressure pipeline.

4. The chain cleaning device for a wire cutter according to claim 1, characterized in that: The second nozzle (4) is an atomizing nozzle, and the second nozzle (4) is connected to the water tank via a high-pressure pipeline.

5. The chain cleaning device for a wire cutting machine according to claim 1, characterized in that: It also includes a moving component (8) for driving the mounting seat (1) to move back and forth, and the mounting seat (1) is correspondingly configured as a moving output end of the moving component (8).

6. The chain cleaning device for a wire cutting machine according to claim 5, characterized in that: The moving component (8) is configured as a rodless cylinder or an electric slide.

7. The chain cleaning device for a wire cutting machine according to claim 5, characterized in that: It also comprises a protective shell (12), wherein the movable assembly (8) and the mounting seat (1) are both arranged in the protective shell (12); an opening is also provided on the protective shell (12), and the cleaning brush head, the first nozzle (3) and the second nozzle (4) are all extended out of the protective shell (12) from the opening.

8. The chain cleaning device for a wire cutter according to claim 7, characterized in that: It also includes a fixing assembly (9) for fixing the protective housing (12) on the wire cutting machine; the fixing assembly (9) includes a plurality of magnetic suction parts.

9. The chain cleaning device for a wire cutting machine according to claim 8, characterized in that: The magnetic attraction member is configured as an electromagnet, and the power supply of the electromagnet is configured as the corresponding driving power supply of the wire cutter; and also includes a control switch (10) for controlling the operation or power off of the electromagnet.

10. The chain cleaning device for a wire cutting machine according to claim 7, characterized in that: It also includes a handle (11) arranged on the protective shell (12).