Scale discharging device of leveler

By designing a scale discharge device on the leveling machine, the scale is transmitted from the inside of the equipment using an annular belt, the wear and precision reduction caused by the accumulation of the scale is solved, and the service life of the equipment is extended.

CN222778638UActive Publication Date: 2025-04-22TAIAN HUALU METALFORMING MACHINE TOOL
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Patent Information

Application Number
CN202421723848.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-22
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

During the processing of the leveling machine, the oxide scale accumulates inside the roller system, resulting in increased wear of the working roller and the support roller, reduced equipment accuracy and shortened service life.

Method used

A leveling machine oxide scale discharge device is designed, and the annular belt is driven by a power shaft and a tension shaft. The annular belt is arranged between the lower support roller seat to transmit the fallen oxide scale from the inside of the equipment and collect it centrally into the pouring box.

Benefits of technology

It effectively avoids the accumulation of oxide scales inside the roller system, improves the long-term stable operation accuracy of the equipment, and extends the service life of the working roller and the supporting roller.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222778638U_ABST
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Abstract

The utility model belongs to the technical field of leveler auxiliary equipment, and particularly relates to an oxide skin discharging device of a leveler. The oxide skin discharging device of the leveler comprises a machine frame, a lower working roller is installed on the machine frame, a lower supporting roller is arranged below the lower working roller, and the lower supporting roller is installed on a lower supporting roller seat, and is characterized in that a power shaft is installed on one side of the machine frame, a tensioning shaft is installed on the other side of the machine frame, a plurality of annular belts are arranged on the power shaft and the tensioning shaft in a sleeved mode, and the annular belts are connected with the tensioning shaft. The annular belt is arranged between every two adjacent lower supporting roller seats, and a material pouring box installed on one side of the machine frame is arranged below the annular belt. The plate straightening device has the advantages that oxide skin falling from a plate in the plate straightening process is continuously conveyed out from the interior of equipment through the multiple sets of rotating annular belts, the oxide skin is prevented from being accumulated in a roller system, the long-term stable operation precision of the equipment is improved, and the service life of a working roller and a supporting roller in the roller system is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary equipment of a leveler, and particularly relates to an oxide scale discharge device for a leveler. Background Art

[0002] Leveling machines are mainly used for leveling various cold-rolled and hot-rolled plates and various workpieces. During the leveling process of plates and flat workpieces, the oxide scale attached to the surface of the plates and workpieces is repeatedly bent and rolled by the leveling machine roller system, and then falls off from the plate surface and accumulates on the support rollers under the lower working roller and on the bed. Excessive accumulation of oxide scale will cause the wear of the working rollers and support rollers to increase, the equipment accuracy to decrease, and the service life of the working rollers and support rollers to shorten. Utility Model Content

[0003] In order to make up for the deficiencies of the prior art, the utility model provides an oxide scale discharging device for a leveling machine, which can timely discharge the oxide scale that falls off the surface of the plate during the leveling process from the equipment, ensuring the long-term stable and precise operation of the leveling machine and extending the service life of the working roller and the supporting roller.

[0004] The utility model is realized through the following technical solutions:

[0005] A scale discharge device for a leveling machine comprises a frame, a lower working roller is installed on the frame, a lower supporting roller is arranged below the lower working roller, and the lower supporting roller is installed on a lower supporting roller seat. The device is characterized in that a power shaft is installed on one side of the frame, a tensioning shaft is installed on the other side of the frame, a plurality of annular belts are sleeved on the power shaft and the tensioning shaft, the annular belts are arranged between two adjacent lower supporting roller seats, and a material dumping box installed on one side of the frame is arranged below the annular belt.

[0006] The power shaft is installed in the power shaft bearing seat through the power shaft bearing, the power shaft bearing seat is fixed on the first support, and the power shaft is driven by the reduction motor.

[0007] The tensioning shaft is installed in the tensioning shaft bearing seat through the tensioning shaft bearing, and the tensioning shaft bearing seat is fixed on the second support.

[0008] The tensioning shaft bearing seat is fixed on the second support through a waist-shaped hole, a tensioning adjustment block is fixed on the side of the second support, a tensioning screw is installed on the tensioning adjustment block, and the front end of the tensioning screw presses against the side of the tensioning shaft bearing seat.

[0009] A locking nut is installed on the tensioning screw.

[0010] Limiting clamps are arranged on both sides of the endless belt.

[0011] The limiting clamping ring is formed by connecting two semicircular clamping rings.

[0012] The beneficial effect of the utility model is that the oxide scale that falls off the plate during the plate straightening process is continuously transmitted out from the inside of the equipment through multiple sets of rotating annular belts, thereby avoiding the accumulation of oxide scale inside the roller system, improving the long-term stable operation accuracy of the equipment, and extending the service life of the working rollers and support rollers in the roller system. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings.

[0014] Attached Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Attached Figure 2 It is a side view structural schematic diagram of the utility model;

[0016] Attached Figure 3 This is a schematic diagram of the power shaft installation structure of the utility model;

[0017] Attached Figure 4 This is a schematic diagram of the installation structure of the tensioning shaft of the utility model;

[0018] Attached Figure 5 This is a schematic diagram of the tensioning shaft adjustment structure of the utility model;

[0019] In the figure, 1 is a frame, 2 is a lower working roller, 3 is a lower supporting roller, 4 is a lower supporting roller seat, 5 is a power shaft, 6 is a tensioning shaft, 7 is an endless belt, 8 is a material pouring box, 9 is a power shaft bearing, 10 is a power shaft bearing seat, 11 is a first support, 12 is a reduction motor, 13 is a tensioning shaft bearing, 14 is a tensioning shaft bearing seat, 15 is a second support, 16 is a waist-shaped hole, 17 is a tensioning adjustment block, 18 is a tensioning screw, 19 is a locking nut, 20 is a limit clamping ring, and 21 is a semicircular clamping ring. DETAILED DESCRIPTION

[0020] The accompanying drawings are a specific embodiment of the utility model. The embodiment includes a power shaft 5, a tensioning shaft 6, an endless belt 7, a limiting clamp ring 20 and a dump box 8. The power shaft 5 is installed on one side of the equipment inlet and outlet, and is fixed to the frame 1 through the first support 11; the tensioning shaft 6 is installed on the other side of the equipment inlet and outlet, and is fixed to the frame 1 through the second support 15. A plurality of endless belts 7 of the same length are sleeved on the power shaft 5 and the tensioning shaft 6. The position of the tensioning shaft 6 is horizontally adjustable, and the endless belt 7 can be tensioned. The power shaft 5 drives the endless belt 7 to rotate cyclically by rotating itself; the endless belt 7 is arranged between the two lower support roller seats 4, and the length range exceeds the range of the lower working roller 2. The oxide scale falling from the upper part can be transmitted out of the equipment through cyclic rotation, and falls to the dump box 8 below for centralized collection and treatment. The limiting clamp ring 20 is installed on the power shaft 5 and the tensioning shaft 6, and is arranged on both sides of the endless belt 7 to limit the position of the endless belt 7 and prevent the position of the endless belt 7 from deviating during the rotation process.

[0021] Both ends of the power shaft 5 are installed on two power shaft bearing seats 10 through power shaft bearings 9, and the power shaft bearing seats 10 are fixed to two first supports 11 by screws, and the first supports 11 are fixed to the frame 1. The reduction motor 12 is installed on one of the first supports 11, connected to the power shaft 5, and drives the power shaft 5 to rotate.

[0022] The two ends of the tensioning shaft 6 are installed on the two tensioning shaft bearing seats 14 through the tensioning shaft bearings 13. The two tensioning shaft bearing seats 14 are fixed to the two second supports 15 by screws. The second support 15 is fixed to the frame 1. The tensioning shaft 6 is parallel to the power shaft 5. The hole for fixing the tensioning shaft bearing seat 14 on the second support 15 is a waist-shaped hole 16. The position of the tensioning shaft bearing seat 14 on the second support 15 is adjustable. The adjustment direction makes the tensioning shaft 6 away from the power shaft 5. Two tensioning adjustment blocks 17 are fixed to the sides of the two second supports 15 by screws. The tensioning adjustment blocks 17 are processed with thread holes for installing tensioning screws 18. The head of the tensioning screw 18 is against the tensioning shaft bearing seat 14. The tensioning screw 18 is used to adjust the position of the tensioning shaft bearing seat 14, thereby realizing the position adjustment of the tensioning shaft 6. After the tensioning screw 18 is adjusted, the locking nut 19 can be used to lock and fix the position.

[0023] A limit snap ring 20 is composed of two semicircular snap rings 21, and the two semicircular snap rings 21 are assembled into a limit snap ring 20 by screws, so that the limit snap ring 20 is conveniently installed on the power shaft 5 and the tensioning shaft 6. After the limit snap ring 20 is installed, a certain gap is left between the two semicircular snap rings 21, so that the limit snap ring 20 is tightly wrapped on the power shaft 5 and the tensioning shaft 6.

Claims

1. A scale removal device for a leveling machine, comprising a frame (1), a lower working roll (2) being mounted on the frame (1), a lower support roll (3) being arranged below the lower working roll (2), and the lower support roll (3) being mounted on a lower support roll seat (4), wherein: A power shaft (5) is installed on one side of the frame (1), and a tensioning shaft (6) is installed on the other side of the frame (1). A plurality of circular belts (7) are sleeved on the power shaft (5) and the tensioning shaft (6). The circular belts (7) are arranged between two adjacent lower support roller seats (4). A material dumping box (8) installed on one side of the frame (1) is provided below the circular belts (7).

2. The oxide scale discharge device for a leveler according to claim 1 is characterized in that: The power shaft (5) is installed in a power shaft bearing seat (10) via a power shaft bearing (9); the power shaft bearing seat (10) is fixed on a first support seat (11); and the power shaft (5) is driven by a reduction motor (12).

3. The scale removal device for a leveler according to claim 1 is characterized in that: The tensioning shaft (6) is installed in a tensioning shaft bearing seat (14) via a tensioning shaft bearing (13), and the tensioning shaft bearing seat (14) is fixed on a second support seat (15).

4. The oxide scale discharge device for a leveler according to claim 3 is characterized in that: The tensioning shaft bearing seat (14) is fixed to the second support seat (15) through a waist-shaped hole (16); a tensioning adjustment block (17) is fixed to the side of the second support seat (15); a tensioning screw (18) is installed on the tensioning adjustment block (17); and the front end of the tensioning screw (18) is pressed against the side of the tensioning shaft bearing seat (14).

5. The oxide scale discharge device for a leveler according to claim 4 is characterized in that: A locking nut (19) is mounted on the tensioning screw (18).

6. The oxide scale discharge device of the leveling machine according to claim 1 is characterized in that: Limiting clamping rings (20) are provided on both sides of the endless belt (7).

7. The oxide scale discharge device of the leveling machine according to claim 6 is characterized in that: The limiting clamping ring (20) is composed of two semicircular clamping rings (21) connected together.