Correcting device for aluminum template

Abstract

The utility model relates to the technical field of aluminum template correction, and discloses an aluminum template correction device which comprises a device shell, feeding assemblies are installed in the two sides of the device shell, aluminum templates are conveyed by the feeding assemblies in the Y direction, and connecting seats synchronously conveyed in the X direction are further arranged on the upper portion and the lower portion of the device shell respectively. Extrusion telescopic cylinders are respectively mounted on the two connecting seats; real-time control over all electric appliance elements is achieved through PLC programming, the dial indicator is used for detecting the degree of the concave-convex portion of the aluminum template, the two sets of extrusion telescopic cylinders are driven to act on the upper portion and the lower portion of the concave-convex portion of the aluminum template according to the detection result, extrusion, vibration and friction are conducted on the concave-convex portion of the aluminum template, and therefore the degree of the concave-convex portion of the aluminum template is detected. After the concave-convex part of the aluminum template is softened through thermal stress generated by high-speed friction, the aluminum template is flattened and corrected in cooperation with vibration and extrusion, the aluminum template is not prone to rebound after being cooled, manual auxiliary operation is not needed, and efficiency is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum template correction, in particular to a correction device for an aluminum template. Background Art

[0002] Aluminum formwork is a formwork made of aluminum alloy, also known as aluminum alloy formwork. It is designed and manufactured according to the module. The aluminum formwork is made by extruding special equipment. It is a universal accessory composed of three parts: aluminum panel, bracket and connector. It can be assembled into a whole formwork with complex dimensions of different sizes. The system formwork of assembly and industrial construction solves the defects of traditional formwork and greatly improves the construction efficiency. Because the aluminum formwork will be uneven due to external force after repeated use, it will affect the next use and needs to be corrected before it can be used again.

[0003] The existing aluminum template plane correction device has a single knocking and pressing correction method, which is inefficient. The corrected flatness cannot meet the flatness requirements of the aluminum plate and is prone to rebound. Therefore, we propose a plane correction device for aluminum template processing. Utility Model Content

[0004] The utility model aims to provide a correction device for an aluminum template, aiming to solve the problems that the existing correction method for the aluminum template is single, inefficient and easy to rebound.

[0005] The utility model is implemented as follows: a correction device for an aluminum template comprises a device housing, feeding assemblies are installed inside the two sides of the device housing, the feeding assemblies feed the aluminum template along the Y direction, and connecting seats for synchronously guiding along the X direction are respectively arranged at the upper and lower parts of the device housing, and extrusion telescopic cylinders are respectively installed on the two connecting seats, and a micrometer is also installed on one of the connecting seats, and a control device is also arranged on the top of the device housing;

[0006] The telescopic end bearing of the extrusion telescopic cylinder is connected with a rotating seat, a friction plate is bonded to the surface of the rotating seat, and a mounting frame is also provided at the telescopic end of the extrusion telescopic cylinder, on which a friction motor for driving the rotating seat to rotate is fixed.

[0007] Preferably, two guide grooves are respectively provided on both sides of the device shell, and the two guide grooves on one side of the device shell are arranged vertically and distributedly.

[0008] Preferably, the feeding assembly includes a spring and a pressure plate arranged in the guide groove, and the second guide motor and guide rollers are respectively installed on the upper and lower parts of the pressure plate. The aluminum template is clamped and fixed by the guide rollers distributed above and below, and the guide rollers are driven by the second guide motor.

[0009] Preferably, the inner sides of the upper and lower parts of the device shell are connected to guide rods through bearings, the two guide rods are synchronously driven by belts, and the two connecting seats are respectively threadedly connected to the guide rods of the upper and lower parts of the device shell.

[0010] Preferably, a first guide motor is installed at the end of the device housing, and an output shaft of the first guide motor is connected to the end of one of the guide rods.

[0011] Preferably, mutually meshing setback blocks are evenly distributed and glued to the outside of the telescopic end of the extrusion telescopic cylinder and the inner wall of the rotating seat, and the material of the setback blocks is hard silicone.

[0012] Preferably, the friction plate is made of polytetrafluoroethylene.

[0013] Preferably, the control device comprises a power supply and a PLC, and the PLC is electrically connected to the first guide motor, the dial gauge, the extrusion and telescopic cylinder, the friction motor and the second guide motor respectively.

[0014] The utility model discloses a correction device for an aluminum template, which has the following beneficial effects: the application realizes real-time control of various electrical components through PLC programming, utilizes a micrometer to detect the degree of the concave and convex parts of the aluminum template, and drives two groups of extrusion telescopic cylinders to act on the upper and lower parts of the concave and convex parts of the aluminum template according to the detection result, extrudes, vibrates and rubs the concave and convex parts of the aluminum template, and after the concave and convex parts of the aluminum template are softened by the thermal stress generated by high-speed friction, the aluminum template is smoothed and corrected in combination with vibration and extrusion, and the aluminum template is not prone to rebound after cooling, and no manual auxiliary operation is required, which is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of a correction device for an aluminum template provided by an embodiment of the utility model;

[0016] Figure 2 It is a rear view schematic diagram of a correction device for an aluminum template provided by an embodiment of the utility model;

[0017] Figure 3 This is a correction device for an aluminum template provided by the embodiment of the utility model Figure 2 A local enlarged structural diagram of the part;

[0018] Figure 4 It is a schematic diagram of the partial cross-sectional structure of a correction device for an aluminum template provided in an embodiment of the utility model.

[0019] Marking Description:

[0020] 1. Device housing; 2. Control device; 3. First guide motor; 4. Guide rod; 5. Connecting seat; 6. Micrometer; 7. Extrusion telescopic cylinder; 8. Feeding assembly; 9. Aluminum template;

[0021] 71. mounting frame; 72. friction motor; 73. rotating seat; 74. friction plate; 75. setback block;

[0022] 81. Spring; 82. Pressing plate; 83. Second guide motor; 84. Guide roller. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present utility model. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0025] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0026] In this embodiment:

[0027] Reference Figure 1 As shown, a preferred embodiment of the utility model is provided.

[0028] The correction device of the aluminum template of the present embodiment comprises a device housing 1, wherein feeding assemblies 8 are installed inside the two sides of the device housing 1, wherein the feeding assemblies 8 feed an aluminum template 9 along the Y direction, and connecting seats 5 for synchronously guiding along the X direction are respectively provided at the upper and lower parts of the device housing 1, wherein an extrusion telescopic cylinder 7 is respectively installed on the two connecting seats 5, wherein a micrometer 6 is also installed on one of the connecting seats 5, and the micrometer 6 acts on the surface of the aluminum template 9, and the surface of the aluminum template 9 can be detected under the action of the connecting seat 5 and the feeding assemblies 8, so as to judge the surface deformation degree of the aluminum template 9, and a control device 2 is also provided on the top of the device housing 1;

[0029] The telescopic end bearing of the extrusion telescopic cylinder 7 is connected with a rotating seat 73, and a friction plate 74 is bonded to the surface of the rotating seat 73. The telescopic end of the extrusion telescopic cylinder 7 is also provided with a mounting frame 71, and a friction motor 72 for driving the rotating seat 73 to rotate is fixed on the mounting frame 71. The friction motor 72 is used to drive the rotating seat 73 to rotate at a high speed, and then the friction plate 74 is used to rub the surface of the aluminum template 9 at a high speed to generate high temperature, and then generate thermal stress, so that the concave and convex parts of the aluminum template 9 become soft. At this time, the aluminum template 9 can be better kept flat by driving the friction plate 74 through the extrusion telescopic cylinder 7. At this time, the aluminum template 9 is not easy to rebound after the correction part is cooled.

[0030] For further information, see Attachment Figure 2-3 As shown, two guide grooves are respectively opened on both sides of the device shell 1, and the two guide grooves on one side of the device shell 1 are distributed up and down. The feeding assembly 8 includes a spring 81 and a pressure plate 82 arranged in the guide groove, and the upper and lower parts of the pressure plate 82 are respectively installed with a second guide motor 83 and a guide roller 84. The aluminum template 9 is clamped and fixed by the guide rollers 84 distributed up and down, and the guide roller 84 is driven by the second guide motor 83. Under the action of the spring 81, the guide roller 84 installed on the pressure plate 82 can act on the upper and lower parts of both ends of the aluminum template 9 to clamp the aluminum template 9 in the center. When the second guide motor 83 drives the guide roller 84 to rotate, it can drive the aluminum template 9 to realize reciprocating transmission, so as to cooperate with the micrometer 6 to detect the concave and convex parts on its surface, and can use the extrusion telescopic cylinder 7 to perform a flat correction operation on the concave and convex parts.

[0031] In addition, the inner sides of the upper and lower parts of the device housing 1 are connected to guide rods 4 through bearings, the two guide rods 4 are synchronously driven by belts, and the two connecting seats 5 are respectively threadedly connected to the guide rods 4 at the upper and lower parts of the device housing 1, and the end of the device housing 1 is installed with a first guide motor 3, and the output shaft of the first guide motor 3 is connected to the end of one of the guide rods 4. The first guide motor 3 is used to synchronously drive the two guide rods 4 to rotate, thereby pushing the connecting seat 5 with its external thread connection to drive the extrusion telescopic cylinder 7 to move synchronously in the upper and lower parts of the aluminum template 9 along the X direction, so that when the aluminum template 9 is corrected, the friction plate 74 can act synchronously on the corresponding parts of the upper and lower parts of the aluminum template 9.

[0032] For further information, see Attachment Figure 4 As shown, in order to improve the effect of correcting the uneven parts of the aluminum template 9, the outer part of the telescopic end of the extrusion telescopic cylinder 7 and the inner wall of the rotating seat 73 are evenly distributed with mutually meshing frustration blocks 75, and the material of the frustration blocks 75 is hard silicone, which allows the friction plate 74 to soften the thermal stress generated by the friction of the uneven parts of the aluminum template 9, and then use the cooperation between the frustration blocks 75 to produce a frustration feeling, thereby causing the softened part of the aluminum template 9 to vibrate at a high frequency, thereby improving the efficiency of flattening correction.

[0033] It is worth noting that the friction plate 74 is made of polytetrafluoroethylene, which can generate high heat between the friction plate 74 and the aluminum template 9 while not easily causing wear to the surface of the aluminum template 9.

[0034] In order to ensure that the above-mentioned electrical components can realize automatic correction operation, the control device 2 includes a power supply and a PLC. The model of the PLC is S4-400. The PLC is electrically connected to the first guide motor 3, the micrometer 6, the extrusion telescopic cylinder 7, the friction motor 72 and the second guide motor 83 respectively. The PLC programming realizes driving the first guide motor 3 and the second guide motor 83 to drive the micrometer 6 to detect the surface of the aluminum template 9, and judges the extrusion force of the extrusion telescopic cylinder 7 on the concave and convex parts according to the readings detected by the micrometer 6, and judges the friction speed and time of the friction motor 72 driving the friction plate 74 to the concave and convex parts. It is highly practical.

[0035] The present application realizes real-time control of each electrical component through PLC programming, uses the micrometer 6 to detect the degree of the concave and convex parts of the aluminum template 9, and drives two sets of extrusion telescopic cylinders 7 to act on the upper and lower parts of the concave and convex parts of the aluminum template 9 according to the detection results, and extrude, vibrate and rub the concave and convex parts of the aluminum template 9. After the concave and convex parts of the aluminum template 9 are softened by the thermal stress generated by high-speed friction, the aluminum template 9 is smoothed and corrected by vibration and extrusion. The aluminum template 9 is not easy to rebound after cooling, and no manual auxiliary operation is required, which is more efficient.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A correction device for an aluminum formwork, characterized in that: It comprises a device housing, wherein feeding assemblies are installed inside the two sides of the device housing, wherein the feeding assemblies are provided with aluminum templates along the Y direction, and connecting seats are provided at the upper and lower parts of the device housing for synchronously guiding along the X direction, respectively, and extrusion telescopic cylinders are installed on the two connecting seats, wherein a micrometer is installed on one of the connecting seats, and a control device is also provided on the top of the device housing; The telescopic end bearing of the extrusion telescopic cylinder is connected with a rotating seat, a friction plate is bonded to the surface of the rotating seat, and a mounting frame is also provided at the telescopic end of the extrusion telescopic cylinder, on which a friction motor for driving the rotating seat to rotate is fixed.

2. A correction device for an aluminum formwork as claimed in claim 1, characterized in that: Two guide grooves are respectively provided on both sides of the device shell, and the two guide grooves on one side of the device shell are arranged vertically and horizontally.

3. A correction device for an aluminum formwork as claimed in claim 2, characterized in that: The feeding assembly includes a spring and a pressure plate arranged in the guide groove, and the upper and lower parts of the pressure plate are respectively installed with a second guide motor and a guide roller. The aluminum template is clamped and fixed by the guide rollers distributed above and below, and the guide rollers are driven by the second guide motor.

4. A correction device for an aluminum formwork as claimed in claim 1, characterized in that: The inner sides of the upper and lower parts of the device shell are both connected with guide rods through bearings, the two guide rods are synchronously driven by belts, and the two connecting seats are respectively threadedly connected with the guide rods of the upper and lower parts of the device shell.

5. A correction device for an aluminum formwork as claimed in claim 4, characterized in that: A first guide motor is installed at the end of the device housing, and an output shaft of the first guide motor is connected to the end of one of the guide rods.

6. A correction device for an aluminum formwork as claimed in claim 1, characterized in that: Mutually meshing setback blocks are evenly distributed and glued to the outside of the telescopic end of the extrusion telescopic cylinder and the inner wall of the rotating seat, and the material of the setback blocks is hard silicone.

7. A correction device for an aluminum formwork as claimed in claim 1, characterized in that: The friction plate is made of polytetrafluoroethylene.

8. The correction device for an aluminum formwork according to claim 1, characterized in that: The control device comprises a power supply and a PLC, and the PLC is electrically connected to the first guide motor, the dial gauge, the extrusion and telescopic cylinder, the friction motor and the second guide motor respectively.

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