Shakeout device for casting
By designing a casting sand-falling device including U-shaped fixed plate, movable block, discharge box, sand drop box, sand filter net, elastic parts, drive components and crushing components, the problem of difficult to break agglomerate sand in the prior art is solved, and efficient sand recovery and utilization is achieved, reducing production costs and resource waste.
Patent Information
- Application Number
- CN202421503492.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing sand-falling device is difficult to completely break when processing agglomerated sand, resulting in a reduction in the recycling rate of sand and increasing the production costs and resource waste of enterprises.
A sand-falling device for casting is designed, including a U-shaped fixed plate, a movable block, a discharge box, a sand-falling box, a sand filter net, an elastic piece, a driving assembly and a crushing assembly. The motor drives the cam to rotate, which drives the discharge box and the sand drop box to slide at high speed, vibrating the casting parts to cause the molded sand to fall. At the same time, through the cooperation of gears and crushing rods, the blocked sand is crushed to improve the recovery rate.
The molding sand on the surface of the casting is effectively removed, which improves the recovery and utilization of the molding sand and reduces the production costs and resource waste of enterprises.
Smart Images
Figure CN222778818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand dropping devices, in particular to a sand dropping device for casting. Background Art
[0002] As an important part of the manufacturing industry, the casting process has a direct impact on the development of the entire industry due to its technical level and production efficiency. In the casting process, sand removal is an indispensable part, the purpose of which is to remove the sand on the surface of the casting for subsequent cleaning and processing.
[0003] Existing sand-falling devices usually use vibration or impact to remove the sand on the surface of the casting and recycle the sand. For the agglomerated sand, the agglomerates cannot be completely broken up, and due to the existence of agglomerated sand, the recycling rate of the sand is greatly reduced. The sand that cannot be recycled needs to be processed at an additional cost, which not only wastes resources, but also increases the production cost of the enterprise. For this reason, we propose a sand-falling device for casting. Utility Model Content
[0004] The utility model aims to provide a sand-falling device for casting to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sand falling device for casting, comprising a U-shaped fixed plate, two movable blocks are slidably installed on the outer side of the U-shaped fixed plate, a discharge box is fixedly installed between the two movable blocks, a sand falling box is fixed on the top of the discharge box, the discharge box is communicated with the inside of the sand falling box, and a sand filter is fixedly installed at the discharge port of the discharge box;
[0006] An elastic part is arranged between the inner side of the U-shaped fixed plate and the discharge box, a resistance plate is fixedly installed on one side of the discharge box, a driving component for pushing the resistance plate to move is arranged on the inner side of the U-shaped fixed plate, a rotating rod is movably installed through the bottom of the discharge box, a gear is fixedly installed on the lower end of the rotating rod, a connecting rod is installed on one side of the U-shaped fixed plate, a ruler bar meshing with the gear is fixedly installed on one end of the connecting rod, and a crushing component is arranged on the end of the rotating rod located in the discharge box.
[0007] Preferably, a grid bed is fixedly installed inside the shakeout box.
[0008] Preferably, the elastic member is specifically one or more springs, one end of the spring is fixedly mounted on the inner side of the U-shaped fixing plate, and the other end of the spring is fixedly mounted on one side of the discharge box.
[0009] Preferably, the driving assembly includes a mounting plate, the mounting plate is welded to the inner side of the U-shaped fixing plate, a motor is mounted on the bottom surface of the mounting plate, the motor output end passes through the mounting plate, a cam is fixedly mounted on the motor output end, and the cam is tangent to one side of the contact plate.
[0010] Preferably, the crushing assembly comprises a moving rod and a plurality of crushing rods, the moving rod is fixedly mounted on one end of the rotating rod, and the crushing rod is fixedly mounted on the outside of the moving rod.
[0011] Preferably, the moving rod and the crushing rod are located at a narrowed portion of the discharge box.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The sand falling device for casting fixes the casting on the surface of the grid bed, turns on the switch of the motor, drives the cam to rotate, and under the tension of the spring, the contact plate can remain tangent to the outer side of the cam, so that during the rotation of the cam, the discharge box and the sand falling box can drive the movable block to slide back and forth at high speed on the outer side of the U-shaped fixed plate, so that the discharge box and the sand falling box vibrate, and the sand falling box drives the grid bed and the casting to vibrate, so that the molding sand falls. After the molding sand enters the discharge box, the uncaked molding sand passes through the filter sand net and leaves the discharge box. The filter sand net vibrates under the driving action of the discharge box, thereby improving the sand filtering efficiency.
[0014] 2. In the casting sand falling device, the agglomerated molding sand cannot pass through the sand filter net, and thus remains in the narrow mouth of the discharge box. As the movable block drives the discharge box to reciprocate, the gear can make the relative ruler reciprocate, and the gear can drive the rotating rod and the moving rod to reciprocate, and drive the crushing rod to reciprocate to crush the agglomerated molding sand in the narrow mouth of the discharge box, thereby improving the recovery rate of molding sand and reducing the cost of molding sand recovery. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.
[0018] In the figure: 1. U-shaped fixed plate; 2. movable block; 3. discharge box; 4. sand falling box; 5. screen bed; 6. sand filter; 7. spring; 8. mounting plate; 9. motor; 10. cam; 11. resistance plate; 12. connecting rod; 13. ruler; 14. rotating rod; 15. gear; 16. moving rod; 17. breaking rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1
[0021] Please refer to Figure 1-3 As shown, the utility model provides a sand falling device for casting, comprising a U-shaped fixed plate 1, two movable blocks 2 are slidably installed on the outer side of the U-shaped fixed plate 1, a discharge box 3 is fixedly installed between the two movable blocks 2, a sand falling box 4 is fixedly installed on the top of the discharge box 3, the discharge box 3 is connected to the inside of the sand falling box 4, and a sand filter 6 is fixedly installed at the discharge port of the discharge box 3;
[0022] An elastic member is arranged between the inner side of the U-shaped fixed plate 1 and the discharge box 3, a resistance plate 11 is fixedly installed on one side of the discharge box 3, a driving component for pushing the resistance plate 11 to move is arranged on the inner side of the U-shaped fixed plate 1, a rotating rod 14 is movably installed through the bottom of the discharge box 3, a gear 15 is fixedly installed on the lower end of the rotating rod 14, a connecting rod 12 is installed on one side of the U-shaped fixed plate 1, a ruler 13 meshing with the gear 15 is fixedly installed on one end of the connecting rod 12, and a crushing component is arranged on one end of the rotating rod 14 located in the discharge box 3.
[0023] Specifically, during the sand falling process, the agglomerated molding sand is broken up and efficient sand filtering is performed to reduce the cost of molding sand recovery and improve the recovery efficiency.
[0024] Wherein: a grid bed 5 is fixedly installed inside the sand-falling box 4, and the grid bed 5 is used for carrying the casting of the sand-falling.
[0025] The elastic member is specifically one or more springs 7 , one end of the spring 7 is fixedly mounted on the inner side of the U-shaped fixing plate 1 , and the other end of the spring 7 is fixedly mounted on one side of the discharge box 3 .
[0026] Wherein: the driving assembly includes a mounting plate 8, the mounting plate 8 is welded to the inner side of the U-shaped fixing plate 1, a motor 9 is installed on the bottom surface of the mounting plate 8, the output end of the motor 9 passes through the mounting plate 8, a cam 10 is fixedly installed on the output end of the motor 9, the cam 10 is tangent to one side of the contact plate 11, turning on the switch of the motor 9 drives the cam 10 to rotate, thereby contacting the contact plate 11 to drive the discharge box 3 and the sand falling box 4 to move.
[0027] Wherein: the crushing assembly includes a moving rod 16 and a plurality of crushing rods 17, the moving rod 16 is fixedly mounted on one end of the rotating rod 14, the crushing rod 17 is fixedly mounted on the outside of the moving rod 16, the moving rod 16 and the crushing rod 17 are located at the narrowed part of the discharge box 3, and during the movement of the discharge box 3, the rotating rod 14 and the gear 15 are driven to move relative to the ruler 13, and under the meshing action of the ruler 13 and the gear 15, the moving rod 16 and the crushing rod 17 are rotated to crush the agglomerated molding sand in the narrow mouth of the discharge box 3.
[0028] Working principle: The utility model is a sand-falling device for casting. The casting is fixed on the surface of the grid bed 5, the switch of the motor 9 is turned on, and the cam 10 is driven to rotate. Under the pulling force of the spring 7, the contact plate 11 can remain tangent to the outer side of the cam 10. Therefore, during the rotation of the cam 10, the discharge box 3 and the sand-falling box 4 can drive the movable block 2 to slide back and forth at high speed on the outer side of the U-shaped fixed plate 1, so that the discharge box 3 and the sand-falling box 4 vibrate, and the sand-falling box 4 drives the grid bed 5 and the casting to vibrate, so that the molding sand falls. After the molding sand enters the discharge box 3, the uncaked molding sand passes through the filter sand net 6 and leaves the discharge box 3. The filter sand net 6 vibrates under the driving action of the discharge box 3, thereby improving the sand filtering efficiency.
[0029] The agglomerated molding sand cannot pass through the sand filter 6, and thus remains in the narrow opening of the discharge box 3. As the movable block 2 drives the discharge box 3 to reciprocate, the gear 15 can reciprocate relative to the ruler 13. The gear 15 can drive the rotating rod 14 and the moving rod 16 to reciprocate, and drive the crushing rod 17 to reciprocate to crush the agglomerated molding sand in the narrow opening of the discharge box 3.
[0030] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sand-falling device for casting, comprising a U-shaped fixing plate (1), characterized in that: Two movable blocks (2) are slidably mounted on the outer side of the U-shaped fixed plate (1); a discharge box (3) is fixedly mounted between the two movable blocks (2); a sand falling box (4) is fixedly mounted on the top of the discharge box (3); the discharge box (3) is connected to the inside of the sand falling box (4); and a sand filter net (6) is fixedly mounted at the discharge port of the discharge box (3); An elastic member is provided between the inner side of the U-shaped fixed plate (1) and the discharge box (3); a resistance plate (11) is fixedly installed on one side of the discharge box (3); a driving component for pushing the resistance plate (11) to move is provided on the inner side of the U-shaped fixed plate (1); a rotating rod (14) is movably installed through the bottom of the discharge box (3); a gear (15) is fixedly installed at the lower end of the rotating rod (14); a connecting rod (12) is installed on one side of the U-shaped fixed plate (1); a ruler (13) meshing with the gear (15) is fixedly installed at one end of the connecting rod (12); and a crushing component is provided at one end of the rotating rod (14) located in the discharge box (3).
2. A casting sand falling device according to claim 1, characterized in that: A grid bed (5) is fixedly installed inside the shakeout box (4).
3. A casting sand falling device according to claim 1, characterized in that: The elastic member is specifically one or more springs (7), one end of the spring (7) is fixedly mounted on the inner side of the U-shaped fixing plate (1), and the other end of the spring (7) is fixedly mounted on one side of the discharge box (3).
4. The sand-falling device for casting according to claim 1, characterized in that: The driving assembly comprises a mounting plate (8), the mounting plate (8) being welded to the inner side of a U-shaped fixing plate (1), a motor (9) being mounted on the bottom surface of the mounting plate (8), an output end of the motor (9) passing through the mounting plate (8), a cam (10) being fixedly mounted on the output end of the motor (9), and the cam (10) being tangent to one side of a contact plate (11).
5. The sand-falling device for casting according to claim 1, characterized in that: The crushing assembly comprises a moving rod (16) and a plurality of crushing rods (17). The moving rod (16) is fixedly mounted on one end of the rotating rod (14), and the crushing rod (17) is fixedly mounted on the outside of the moving rod (16).
6. A casting sand falling device according to claim 5, characterized in that: The moving rod (16) and the crushing rod (17) are located at a narrowed portion of the discharge box (3).