Direction pulley steering device between cut object and wire saw of diamond wire saw
By designing the direction pulley steering device and limit anti-slip parts of the diamond rope saw, the problems of complex operation and maintenance difficulties in existing diamond rope saws are solved, and efficient, flexible and safe cutting effects are achieved.
Patent Information
- Application Number
- CN202420748954.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing diamond wire saw machines are complex in operation, and structural design defects lead to difficulty in repairing and replacement, low cutting efficiency, and technical defects in the steering device design, which leads to the easy fall off of the rope saw and the equipment maintenance is time-consuming and labor-intensive.
A direction pulley steering device between the cut object of the diamond wire saw and the rope saw machine is designed. Through the directional conversion between the two pulley groups, the flexibility of the cutting device is improved, and the limit anti-slip parts are set to ensure cutting accuracy and safety.
It achieves simple operation, fast installation and high cutting efficiency. It is suitable for directional cutting in limited space, reducing operation difficulty and maintenance costs, and improving the safety and service life of the equipment.
Smart Images

Figure CN222778928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a device, in particular to a direction pulley steering device between a diamond wire saw object to be cut and a wire saw machine, belonging to the technical field of cutting a target object to be cut. Background Art
[0002] Generally speaking, with the continuous development and growth of the scale of transportation infrastructure construction in my country, a large number of new construction and renovation and expansion projects have been launched. In the process of these new project construction, in order to provide construction land and construction space for new projects, some abandoned projects and old facilities will inevitably be demolished. Especially for limited space demolition operations, such as the engineering background based on which the utility model is based, the demolition of the overpass on the highway in use, after excluding methods such as blasting demolition, on-site mechanical crushing, and first pulling and moving before demolition, the bracket is selected to cooperate with the mechanical block cutting, hoisting and external crushing method. The cutting operation uses a diamond wire saw for cutting. Due to the complex operation of the existing wire saw machine, the structural design defects, the difficulty in maintenance and replacement, time-consuming and labor-intensive, and low cutting efficiency, although a cutting transposition device for directional cutting of structures has been designed on the market, the device can be used for cutting, but due to the technical defects in the design of the steering device, on the one hand, there is no corresponding rope designed to fix the wire saw, which makes the wire saw easy to fall off during use; on the other hand, since the various components are designed to be fixedly connected, when one of the components is damaged, it is not possible to simply replace one of the components, but it will affect the entire construction and require the equipment to be shut down for maintenance, which is time-consuming and labor-intensive. In short, it is often inconvenient. Therefore, it is necessary to develop a cutting transposition device that is simple to operate, efficient and fast, and can be used for directional cutting of large-volume structures.
[0003] Therefore, it is necessary to develop a kind of diamond wire saw with strong practicability and high working reliability, which is the key to solving the above technical problems. Summary of the invention
[0004] In view of the many defects and shortcomings existing in the above-mentioned background technology, the present invention has made improvements and innovations thereto, and aims to provide a novel design, simple structure, convenient and quick maintenance and disassembly. The diamond wire saw improves the flexibility of the entire cutting device through the direction conversion between the two pulley blocks, and can perform directional cutting at any position of the structure in a limited space. Compared with the existing wire saw, the utility model has the advantages of simple installation, convenient operation, high working efficiency and stronger environmental applicability, and can also be used in the case of narrow working surface; at the same time, by setting the limit anti-slip parts, on the one hand, it can ensure that the tool or workpiece moves within the specified range during the cutting process, thereby improving the precision and accuracy of the cutting; it can effectively prevent the situation of deviation from the predetermined path or range during the cutting process, and ensure the consistency and regularity of the cutting line; on the other hand, it can avoid accidental injury or equipment damage caused by the cutting equipment exceeding the safety range, thereby improving the safety of the operator and the equipment; it can help the operator to control the cutting equipment more easily, simplify the operation process,
[0005] Reduce operating difficulty and improve work efficiency.
[0006] In order to solve the above problems and achieve the above invention objectives, the utility model is a diamond wire saw cut object and the wire saw machine direction pulley steering device is achieved by adopting the following design structure and the following technical solutions:
[0007] A direction pulley steering device between a diamond wire saw object to be cut and a wire saw machine comprises a moving device (4), a wire cutting machine (5) and a diamond wire saw (6) mounted on the moving device (4), wherein the wire cutting machine (5) is used to drive a driving wheel (51) to rotate, and further comprises:
[0008] A fixed bracket (1), the lower part of the fixed bracket (1) is detachably mounted above the target cutting object (8) via a fastener, and the upper ends of the fixed bracket (1) are symmetrically connected with mounting sleeves (11);
[0009] A first pulley block (2), the first pulley block (2) being detachably mounted on a mounting sleeve (11) at one end of the fixed bracket (1);
[0010] A second pulley block (3), the second pulley block (3) being detachably mounted on a mounting sleeve (11) at the other end of the fixed bracket (1);
[0011] A position-limiting anti-dropping member (7) for preventing the diamond wire saw (6) from deviating and sliding is also provided on the first pulley block (2).
[0012] Preferably, the first pulley block (2) comprises:
[0013] A first upper pulley member (21), the first upper pulley member (21) being detachably mounted on an upper portion of a corresponding mounting sleeve (11) via a locking member;
[0014] A first lower pulley member (22) is detachably mounted on the lower portion of a corresponding mounting sleeve (11) via a locking member.
[0015] Preferably, the first upper pulley member (21) comprises:
[0016] A first upper mounting member (211), the lower portion of the first upper mounting member (211) being detachably mounted on the inner upper portion of the corresponding mounting sleeve (11);
[0017] A first upper pulley connecting rod (212), the lower end of the first upper pulley connecting rod (212) being connected to one side of the upper end of the first upper mounting member (211);
[0018] The first upper pulley (213) is rotatably connected to one side of the upper end of the first upper pulley connecting rod (212) via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw (6) is provided on the first upper pulley (213).
[0019] Preferably, the first lower pulley member (22) comprises:
[0020] A first lower mounting member (221), the upper portion of the first lower mounting member (221) being detachably mounted on the inner lower portion of the corresponding mounting sleeve (11);
[0021] A first lower pulley connecting rod (222), the upper end of which is connected to one side of the lower end of the first lower mounting member (221);
[0022] The first lower pulley (223) is rotatably connected to one side of the lower end of the first lower pulley connecting rod (222) via a connecting shaft, wherein a slide groove adapted to the diamond wire saw (6) is provided on the first lower pulley (223).
[0023] Preferably, the second pulley block (3) comprises:
[0024] A second upper pulley member (31), the second upper pulley member (31) being detachably mounted on the upper portion of the corresponding mounting sleeve (11) via a locking member;
[0025] A second lower pulley member (32), the second lower pulley member (32) is detachably mounted on the lower part of the corresponding mounting sleeve (11) through a locking member.
[0026] Preferably, the second upper pulley member (31) comprises:
[0027] A second upper mounting member (311), the lower portion of which is detachably mounted on the inner upper portion of the corresponding mounting sleeve (11);
[0028] A second upper pulley connecting rod (312), the lower end of which is connected to one side of the upper end of the second upper mounting member (311);
[0029] The second upper pulley (313) is rotatably connected to one side of the upper end of the second upper pulley connecting rod (312) via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw (6) is provided on the second upper pulley (313).
[0030] Preferably, the second lower pulley member (32) comprises:
[0031] A second lower mounting member (321), the upper portion of which is detachably mounted on the inner lower portion of the corresponding mounting sleeve (11);
[0032] A second lower pulley connecting rod (322), the upper end of which is connected to one side of the lower end of the second lower mounting member (321);
[0033] The second lower pulley (323) is rotatably connected to one side of the lower end of the second lower pulley connecting rod (322) via a connecting shaft, and a slide groove adapted to the diamond wire saw (6) is provided on the second lower pulley (323), wherein the second lower pulley (323) and the first lower pulley (223) are on the same plane as the cutting surface.
[0034] Preferably, the second lower mounting member (321) comprises a mounting sleeve and a limiting ring connected to one end of the mounting sleeve, and a second lower mounting member locking groove (3211) is provided in an inward annular direction on the mounting sleeve, wherein the first upper mounting member (211), the first lower mounting member (221) and the second upper mounting member (311) all have the same shape and structure as the second lower mounting member (321).
[0035] Preferably, the position-limiting anti-slip component (7) is detachably mounted on the first upper pulley connecting rod (212) via a connecting plate, and the position-limiting anti-slip component (7) is located above the first upper pulley (213); the position-limiting anti-slip component (7) is mainly composed of a fixed plate and position-limiting plates symmetrically connected on both sides of the fixed plate, and the position-limiting plate on one side is detachably mounted on the upper part of the connecting plate, wherein the position-limiting plate is overall in an arc shape.
[0036] Preferably, the fixing bracket (1) comprises:
[0037] A base (12), the base (12) being connected to a plurality of mounting plates, the mounting plates being provided with a plurality of fixing holes, and fasteners passing through the fixing holes to be connected to the target cutting object (8);
[0038] A column (13), the column (13) is vertically connected to the middle of the upper end of one side of the base (12);
[0039] The crossbeam (14) is vertically connected to the column (13), and the mounting sleeves (11) are connected to both sides of the same long side of the crossbeam (14), wherein each mounting sleeve (11) has two groups of locking holes symmetrically passing through, and the locking holes are bolt holes.
[0040] The working principle is: before using the diamond wire saw cut object and the wire saw machine direction pulley steering device of the above-mentioned design structure, it is necessary to manufacture and install it as a spare.
[0041] First, the operator marks the positioning line to be cut on the target cutting object (8), and uses a drilling machine to drill four lifting holes with a hole diameter of 40 cm on the bridge wing plate. The truck crane is in place, and the lifting rope is installed to ensure that the lifting wire rope is straight;
[0042] Then, the operator moves the wire saw and wire cutting machine (5) to the position, places the wire cutting machine (5) behind the block to be cut on the bridge deck, and first manufactures and assembles the pulley device as a backup;
[0043] During assembly, the operator first installs the first pulley block (2), the second pulley block (3) and the position limiting and anti-slipping member (7) on the fixed bracket (1);
[0044] During installation, the operator first installs the first upper pulley member (21) on the upper part of the corresponding installation sleeve (11) by means of a locking member; then installs the first lower pulley member (22) on the lower part of the corresponding installation sleeve (11) by means of a locking member, and the first pulley block (2) is assembled. Then, the operator installs the position-limiting anti-slipping member (7) on the first upper pulley connecting rod (212) by means of a connecting plate, and the position-limiting anti-slipping member (7) is located above the first upper pulley (213), and the lower end of the position-limiting anti-slipping member (7) is not in contact with the first upper pulley (213), and the installation of the position-limiting anti-slipping member (7) is completed.
[0045] Finally, the operator securely installs the second upper pulley member (31) on the upper part of the corresponding mounting sleeve (11) through the locking member, and then securely installs the second lower pulley member (32) on the lower part of the corresponding mounting sleeve (11) through the locking member, thus completing the installation of the second pulley block (3) and finally completing the assembly process of the pulley device.
[0046] When in use, the operator first fixes the fixed bracket (1) on the bridge deck by means of several bolts and several steel plate pads, and places the fixed bracket (1) at the rear edge of the positioning line to be cut. When installing, it is noted that the upper crossbeam (14) of the fixed bracket (1) is parallel to the positioning line to be cut of the target cutting object (8); then one end of the diamond wire saw (6) is sequentially passed through the driving wheel (51) on the wire cutting machine (5), the first upper pulley (213), the mounting sleeve (11) at the lower end of the first upper pulley, the first lower pulley (223), the target cutting object (8), the second lower pulley (323), the mounting sleeve (11) at the lower end of the second lower pulley, the second upper pulley (313), and then connected to the other end of the diamond wire saw (6) to form a closed loop;
[0047] Next, the operator adjusts the directions of the first upper pulley (213) and the second upper pulley (313) to ensure that the diamond wire saw (6) is located in the outer grooves of each pulley. After the directions are adjusted, the bolts on the upper left and right sides of the mounting sleeve (11) are tightened to ensure that the pulley block does not deviate during operation. Then, the directions of the first lower pulley (223) and the second lower pulley (323) are adjusted to ensure that the two pulleys are in the same plane and are located directly above the positioning line to be cut. The bolts on the lower left and right sides of the mounting sleeve (11) are tightened to fix the direction of the pulley block. Finally, the rope cutting machine (5) moves backward under the drive of the moving device, tightens the diamond wire saw (6), starts the rope cutting machine (5) to drive the driving wheel (51), drives the first pulley block (2) and the second pulley block (3) to rotate, and completes the directional cutting of the target cutting object (8).
[0048] Finally, after the cutting of the target object (8) is completed, the truck crane is started to transfer the cut block to the open space on the roadside, and after crushing, it is transported to the waste soil field, and then the connection between the fixed bracket (1) and the target object (8) is removed. Repeat the above installation process and cutting process to cut the next target object (8). The target object (8) can be a bridge deck or a concrete structure.
[0049] Compared with the prior art, the beneficial effects of the present invention are:
[0050] 1. The utility model has novel design, simple structure, convenient and fast maintenance and disassembly. The diamond wire saw improves the flexibility of the entire cutting device through the direction conversion between the two pulley blocks, and can perform directional cutting at any position of the structure in a limited space. Compared with the existing wire saw, it has simple installation, convenient operation, high working efficiency and stronger applicability to the environment, and can also be used in the case of narrow working surface;
[0051] 2. The utility model sets a limit anti-slip part, which can ensure that the tool or workpiece moves within the specified range during the cutting process, thereby improving the precision and accuracy of the cutting; it can effectively prevent the situation of deviation from the predetermined path or range during the cutting process, thereby ensuring the consistency and regularity of the cutting line;
[0052] 3. The utility model can prevent the cutting equipment from exceeding the safety range and causing accidental injury or equipment damage by setting the limit anti-slip parts, thereby improving the safety of operators and equipment; it can help operators to control the cutting equipment more easily, simplify the operation process, reduce the difficulty of operation, and improve work efficiency;
[0053] 4. The utility model sets a limit anti-skid part, which can limit the cutting range and reduce unnecessary movement. The limit anti-skid part can reduce the wear and damage of the equipment and extend the service life of the equipment; it can avoid material waste due to misoperation or cutting deviation, thereby saving material costs and improving production efficiency;
[0054] 5. The utility model adopts a diamond wire saw and a diamond wire as a cutting tool. The diamond wire saw can cut along complex shapes and has strong flexibility. The diamond wire has high hardness and wear resistance, and can efficiently complete the cutting operation in a short time. The diamond wire can be used to cut materials of various hardness and materials, such as metal, concrete, stone, etc., and has a wide range of applications. The diamond wire is thin and flexible, and can achieve precise cutting of the workpiece, making the cutting edge smooth, reducing the need for subsequent processing.
[0055] 6. The use of two sets of pulley assemblies can help adjust and control the direction of the cutting tool, so as to achieve precise directional cutting of the workpiece, ensure the cutting quality and accuracy, and quickly adjust the cutting direction, avoiding the steps of repeatedly adjusting the workpiece position or re-clamping, saving production time and improving production efficiency;
[0056] 7. The exterior of the utility model is coated with an anti-rust layer and a waterproof layer, which can prevent rust and extend the service life of the entire device, achieving environmental protection while saving resources. At the same time, the exterior of the device is coated with a self-luminous fluorescent material, which can clearly mark the location of the device at night or in a dark room or underground construction environment, and can effectively serve as a safety reminder, improve conspicuousness, and be easy for people to identify, thereby increasing safety in construction and life. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:
[0058] Figure 1 This is one of the schematic diagrams of the use state of the utility model;
[0059] Figure 2 This is the second schematic diagram of the use state of the utility model;
[0060] Figure 3 It is one of the overall structural schematic diagrams of the utility model;
[0061] Figure 4 This is the second schematic diagram of the overall structure of the utility model;
[0062] Figure 5 It is a schematic diagram of the exploded structure of a part of the design structure of the utility model;
[0063] Figure 6 It is a schematic diagram of the exploded structure of a part of another design structure of the utility model;
[0064] Among them, the numbers in the figure are: 1-fixed bracket, 11-installation sleeve, 12-base, 13-column, 14-beam;
[0065] 2—first pulley block, 21—first upper pulley member, 211—first upper mounting member, 212—first upper pulley connecting rod, 213—first upper pulley, 22—first lower pulley member, 221—first lower mounting member, 222—first lower pulley connecting rod, 223—first lower pulley;
[0066] 3—second pulley block, 31—second upper pulley member, 311—second upper mounting member, 3211—second lower mounting member locking groove, 312—second upper pulley connecting rod, 313—second upper pulley, 32—second lower pulley member, 321—second lower mounting member, 322—second lower pulley connecting rod, 323—second lower pulley
[0067] 4—mobile device;
[0068] 5—rope cutting machine, 51—driving wheel;
[0069] 6—Diamond wire saw;
[0070] 7—Limiting anti-dropping parts;
[0071] 8—Target cutting object. DETAILED DESCRIPTION
[0072] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0073] As the instruction manual Figure 1 To the instruction manual Figure 5 The device for turning the direction pulley between the object to be cut and the wire saw machine of a diamond wire saw shown in the figure comprises a moving device 4, a wire cutting machine 5 and a diamond wire saw 6 mounted on the moving device 4, the wire cutting machine 5 is used to drive the driving wheel 51 to rotate, and further comprises:
[0074] A fixed bracket 1, the lower part of the fixed bracket 1 is detachably mounted on the target cutting object 8 through a fastener, and the upper ends of the fixed bracket 1 are symmetrically connected with mounting sleeves 11;
[0075] A first pulley block 2, the first pulley block 2 is detachably mounted on a mounting sleeve 11 at one end of the fixed bracket 1;
[0076] A second pulley block 3, which is detachably mounted on a mounting sleeve 11 at the other end of the fixed bracket 1;
[0077] A position-limiting and anti-dropping member 7 is also provided on the first pulley block 2 to prevent the diamond wire saw 6 from deviating and sliding off.
[0078] Furthermore, the first pulley block 2 comprises:
[0079] A first upper pulley member 21, the first upper pulley member 21 is detachably mounted on the upper portion of the corresponding mounting sleeve 11 through a locking member;
[0080] The first lower pulley member 22 is detachably mounted on the lower portion of the corresponding mounting sleeve 11 through a locking member.
[0081] Specifically, the first upper pulley member 21 includes:
[0082] A first upper mounting member 211, the lower portion of which is detachably mounted on the inner upper portion of the corresponding mounting sleeve 11;
[0083] A first upper pulley connecting rod 212, the lower end of which is connected to one side of the upper end of the first upper mounting member 211;
[0084] The first upper pulley 213 is rotatably connected to one side of the upper end of the first upper pulley connecting rod 212 via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw 6 is provided on the first upper pulley 213 .
[0085] Specifically, the first lower pulley member 22 includes:
[0086] A first lower mounting member 221, the upper portion of which is detachably mounted on the inner lower portion of the corresponding mounting sleeve 11;
[0087] A first lower pulley connecting rod 222, the upper end of which is connected to one side of the lower end of the first lower mounting member 221;
[0088] The first lower pulley 223 is rotatably connected to one side of the lower end of the first lower pulley connecting rod 222 via a connecting shaft, wherein a slide groove adapted to the diamond wire saw 6 is provided on the first lower pulley 223 .
[0089] Furthermore, the second pulley block 3 comprises:
[0090] A second upper pulley member 31, the second upper pulley member 31 is detachably mounted on the upper portion of the corresponding mounting sleeve 11 through a locking member;
[0091] The second lower pulley member 32 is detachably mounted on the lower portion of the corresponding mounting sleeve 11 through a locking member.
[0092] Specifically, the second upper pulley member 31 includes:
[0093] A second upper mounting member 311, the lower portion of which is detachably mounted on the inner upper portion of the corresponding mounting sleeve 11;
[0094] A second upper pulley connecting rod 312, the lower end of which is connected to one side of the upper end of the second upper mounting member 311;
[0095] The second upper pulley 313 is rotatably connected to one side of the upper end of the second upper pulley connecting rod 312 via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw 6 is provided on the second upper pulley 313 .
[0096] Specifically, the second lower pulley member 32 includes:
[0097] A second lower mounting member 321, the upper portion of which is detachably mounted on the inner lower portion of the corresponding mounting sleeve 11;
[0098] A second lower pulley connecting rod 322, the upper end of which is connected to one side of the lower end of the second lower mounting member 321;
[0099] The second lower pulley 323 is rotatably connected to one side of the lower end of the second lower pulley connecting rod 322 via a connecting shaft, and a slide groove adapted to the diamond wire saw 6 is provided on the second lower pulley 323, wherein the second lower pulley 323 and the first lower pulley 223 are on the same plane as the cutting surface.
[0100] Specifically, the second lower mounting member 321 includes a mounting sleeve and a limiting ring connected to one end of the mounting sleeve, and a second lower mounting member locking groove 3211 is provided in an inward annular direction on the mounting sleeve, wherein the first upper mounting member 211, the first lower mounting member 221 and the second upper mounting member 311 have the same shape and structure as the second lower mounting member 321.
[0101] Furthermore, the limit anti-slip component 7 is detachably mounted on the first upper pulley connecting rod 212 through a connecting plate, and the limit anti-slip component 7 is located above the first upper pulley 213; the limit anti-slip component 7 is mainly composed of a fixed plate and limit plates symmetrically connected on both sides of the fixed plate, and the limit plate on one side is detachably mounted on the upper part of the connecting plate, wherein the limit plate is overall in an arc shape.
[0102] Furthermore, the fixing bracket 1 comprises:
[0103] A base 12, with several mounting plates connected to the base 12, and several fixing holes are formed on the mounting plates, through which fasteners pass through the fixing holes to connect with the target cutting object 8;
[0104] A column 13, the column 13 is vertically connected to the middle of the upper end of one side of the base 12;
[0105] The crossbeam 14 is vertically connected to the column 13, and the mounting sleeves 11 are connected to both sides of the same long side of the crossbeam 14, wherein each mounting sleeve 11 has two groups of locking holes symmetrically passing through it, and the locking holes are bolt holes.
[0106] In the utility model, each group of locking holes has two, and the locking holes are threadedly connected to the locking piece.
[0107] In the utility model, an injection molding layer, an anti-rust layer, a waterproof layer and a warning layer are sequentially arranged on the outer surfaces of the fixed bracket 1, the first pulley block 2, the second pulley block 3 and the limit anti-slip component 7 from the inside to the outside, and the warning layer is coated with fluorescent powder.
[0108] Specifically, a polymer wear-resistant material is injection molded on the injection layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat and an epoxy micaceous iron intermediate paint located between the epoxy zinc-rich primer and the chlorinated rubber topcoat; the waterproof layer is a polyurethane waterproof coating; the warning layer is a reflective warning tape or a reflective color film or a reflective paint of a single color or a mix of multiple colors.
[0109] In summary, a more specific implementation method of the present invention is:
[0110] Example 1
[0111] Before using the diamond wire saw cut object and the wire saw machine direction pulley steering device of the above-mentioned design structure, it is necessary to manufacture and install it as a spare.
[0112] First, the operator marks the positioning line to be cut on the target cutting object 8, and uses a drilling machine to drill four lifting holes with a hole diameter of 40 cm on the bridge wing plate. The truck crane is in place, and the lifting rope is installed to ensure that the lifting wire rope is straight;
[0113] Then, the operator moves the wire saw wire cutting machine 5 to the position, places the wire cutting machine 5 behind the block to be cut on the bridge deck, and first manufactures and assembles the pulley device as a backup;
[0114] During assembly, the operator first installs the first pulley block 2, the second pulley block 3 and the limit anti-dropping member 7 on the fixed bracket 1;
[0115] During installation, the operator first installs the first upper pulley member 21 on the upper part of the corresponding installation sleeve 11 through the locking member; then installs the first lower pulley member 22 on the lower part of the corresponding installation sleeve 11 through the locking member, and the first pulley block 2 is assembled. Then, the operator installs the limit anti-slipping member 7 on the first upper pulley connecting rod 212 through the connecting plate, and the limit anti-slipping member 7 is located above the first upper pulley 213, and the lower end of the limit anti-slipping member 7 is not in contact with the first upper pulley 213, and the installation of the limit anti-slipping member 7 is completed;
[0116] Finally, the operator fastens the second upper pulley member 31 to the upper part of the corresponding mounting sleeve 11 through the locking member, and then, the operator fastens the second lower pulley member 32 to the lower part of the corresponding mounting sleeve 11 through the locking member, thus completing the installation of the second pulley group 3 and finally completing the assembly process of the pulley device.
[0117] When in use, the operator first fixes the fixed bracket 1 on the bridge deck through several bolts and several steel plate pads, and places the fixed bracket 1 at the rear edge of the positioning line to be cut. When installing, pay attention to the crossbeam 14 on the fixed bracket 1 being parallel to the positioning line to be cut of the target cutting object 8; then, one end of the diamond wire saw 6 is passed through the driving wheel 51 on the wire cutting machine 5, the first upper pulley 213, the installation sleeve 11 at the lower end of the first upper pulley, the first lower pulley 223, the target cutting object 8, the second lower pulley 323, the installation sleeve 11 at the lower end of the second lower pulley, the second upper pulley 313, and then connected to the other end of the diamond wire saw 6 to form a closed loop;
[0118] Next, the operator adjusts the directions of the first upper pulley 213 and the second upper pulley 313 to ensure that the diamond wire saw 6 is in the outer grooves of each pulley. After the directions are adjusted, the bolts on the upper and left sides of the mounting sleeve 11 are tightened to ensure that the pulley block does not shift during operation. Then, the directions of the first lower pulley 223 and the second lower pulley 323 are adjusted to ensure that the two pulleys are in the same plane and are located directly above the positioning line to be cut. The bolts on the lower and left sides of the mounting sleeve 11 are tightened to fix the direction of the pulley block. Finally, the rope cutting machine 5 moves backward driven by the moving device, tightens the diamond wire saw 6, starts the rope cutting machine 5 to drive the active wheel 51, and drives the first pulley block 2 and the second pulley block 3 to rotate, thereby completing the directional cutting of the target cutting object 8.
[0119] Finally, after the cutting of the target object 8 is completed, the truck crane is started to transfer the cut block to the open space on the roadside, and after crushing, it is transported to the waste land, and then the connection between the fixed bracket 1 and the target object 8 is removed. Repeat the above installation process and cutting process to cut the next target object 8. The target object 8 can be a bridge deck or a concrete structure.
[0120] Example 2
[0121] Example 2 is substantially the same as Example 1, except that Figure 6 As shown, during installation and use, after the position adjustment of the second lower mounting member 321 and the corresponding mounting sleeve 11 is completed, the locking member passes through the locking hole of the mounting sleeve 11 to complete the position limit of the second lower pulley member 32; the first upper mounting member 211, the first lower mounting member 221 and the second upper mounting member 311 are all provided with locking grooves in an inward annular direction, and the locking grooves on the first upper mounting member 211, the first lower mounting member 221, the second upper mounting member 311 and the second lower mounting member 321 can facilitate 360-degree rotation adjustment in the corresponding mounting sleeve 11.
[0122] The specific usage is the same as that in Example 1 and will not be repeated here.
[0123] Finally, it should be noted that the above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.
Claims
1. A direction pulley steering device between a diamond wire saw object to be cut and a wire saw machine, comprising a moving device (4), a wire cutting machine (5) mounted on the moving device (4), and a diamond wire saw (6), wherein the wire cutting machine (5) is used to drive a driving wheel (51) to rotate, and is characterized in that: Also includes: A fixed bracket (1), the lower part of the fixed bracket (1) is detachably mounted above the target cutting object (8) via a fastener, and the upper ends of the fixed bracket (1) are symmetrically connected with mounting sleeves (11); A first pulley block (2), the first pulley block (2) being detachably mounted on a mounting sleeve (11) at one end of the fixed bracket (1); A second pulley block (3), the second pulley block (3) being detachably mounted on a mounting sleeve (11) at the other end of the fixed bracket (1); A position-limiting anti-dropping member (7) for preventing the diamond wire saw (6) from deviating and sliding is also provided on the first pulley block (2).
2. The pulley steering device between the object to be cut and the wire saw machine according to claim 1, characterized in that: The first pulley block (2) comprises: A first upper pulley member (21), the first upper pulley member (21) being detachably mounted on an upper portion of a corresponding mounting sleeve (11) via a locking member; A first lower pulley member (22) is detachably mounted on the lower portion of a corresponding mounting sleeve (11) via a locking member.
3. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 2, characterized in that: The first upper pulley member (21) comprises: A first upper mounting member (211), the lower portion of the first upper mounting member (211) being detachably mounted on the inner upper portion of the corresponding mounting sleeve (11); A first upper pulley connecting rod (212), the lower end of the first upper pulley connecting rod (212) being connected to one side of the upper end of the first upper mounting member (211); The first upper pulley (213) is rotatably connected to one side of the upper end of the first upper pulley connecting rod (212) via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw (6) is provided on the first upper pulley (213).
4. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 2, characterized in that: The first lower pulley member (22) comprises: A first lower mounting member (221), the upper portion of the first lower mounting member (221) being detachably mounted on the inner lower portion of the corresponding mounting sleeve (11); A first lower pulley connecting rod (222), the upper end of which is connected to one side of the lower end of the first lower mounting member (221); The first lower pulley (223) is rotatably connected to one side of the lower end of the first lower pulley connecting rod (222) via a connecting shaft, wherein a slide groove adapted to the diamond wire saw (6) is provided on the first lower pulley (223).
5. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 1, characterized in that: The second pulley block (3) comprises: A second upper pulley member (31), the second upper pulley member (31) being detachably mounted on the upper portion of the corresponding mounting sleeve (11) via a locking member; A second lower pulley member (32), the second lower pulley member (32) is detachably mounted on the lower part of the corresponding mounting sleeve (11) through a locking member.
6. A pulley steering device between the object to be cut and the wire saw machine according to claim 5, characterized in that: The second upper pulley member (31) comprises: A second upper mounting member (311), the lower portion of which is detachably mounted on the inner upper portion of the corresponding mounting sleeve (11); A second upper pulley connecting rod (312), the lower end of which is connected to one side of the upper end of the second upper mounting member (311); The second upper pulley (313) is rotatably connected to one side of the upper end of the second upper pulley connecting rod (312) via a connecting shaft, wherein a sliding groove adapted to the diamond wire saw (6) is provided on the second upper pulley (313).
7. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 5, characterized in that: The second lower pulley member (32) comprises: A second lower mounting member (321), the upper portion of which is detachably mounted on the inner lower portion of the corresponding mounting sleeve (11); A second lower pulley connecting rod (322), the upper end of which is connected to one side of the lower end of the second lower mounting member (321); The second lower pulley (323) is rotatably connected to one side of the lower end of the second lower pulley connecting rod (322) via a connecting shaft, and a slide groove adapted to the diamond wire saw (6) is provided on the second lower pulley (323), wherein the second lower pulley (323) and the first lower pulley (223) are on the same plane as the cutting surface.
8. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 7, characterized in that: The second lower mounting member (321) comprises a mounting sleeve and a limiting ring connected to one end of the mounting sleeve, and a second lower mounting member locking groove (3211) is provided in an inward annular direction on the mounting sleeve, wherein the first upper mounting member (211), the first lower mounting member (221) and the second upper mounting member (311) all have the same shape and structure as the second lower mounting member (321).
9. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 1, characterized in that: The position-limiting anti-slip component (7) is detachably mounted on the first upper pulley connecting rod (212) via a connecting plate, and the position-limiting anti-slip component (7) is located above the first upper pulley (213); the position-limiting anti-slip component (7) is mainly composed of a fixed plate and position-limiting plates symmetrically connected on both sides of the fixed plate, and the position-limiting plate on one side is detachably mounted on the upper part of the connecting plate, wherein the position-limiting plate is in an arc shape as a whole.
10. The pulley steering device between the object to be cut and the wire saw machine of a diamond wire saw according to claim 1, characterized in that: The fixing bracket (1) comprises: A base (12), the base (12) being connected to a plurality of mounting plates, the mounting plates being provided with a plurality of fixing holes, and fasteners passing through the fixing holes to be connected to the target cutting object (8); A column (13), the column (13) is vertically connected to the middle of the upper end of one side of the base (12); The crossbeam (14) is vertically connected to the column (13), and the mounting sleeves (11) are connected to both sides of the same long side of the crossbeam (14), wherein each mounting sleeve (11) has two groups of locking holes symmetrically passing through, and the locking holes are bolt holes.