Drilling and tapping machine for synchronous pulley production

By designing a drilling tapping machine for synchronous pulley production, precise positioning is achieved using servo motors and pressure sensors, the slow processing speed problem caused by repeated positioning and fixation in the production process of synchronous pulleys in the prior art is solved, and the working efficiency and processing accuracy are improved.

CN222779184UActive Publication Date: 2025-04-22CHANGSHU FORYOU TRANSMISSION TECH CO LTD
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Patent Information

Application Number
CN202421290689.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-22
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the production process of existing synchronous pulleys, the holes need to be drilled first and then tapped, and repeatedly positioned and fixed, resulting in slow processing speed and unable to meet the usage needs.

Method used

A drilling tapping machine for synchronous pulley production is designed, including a workbench, a positioning unit and a processing unit. The screw and the sliding table are driven by a servo motor, and precise positioning is achieved in combination with a pressure sensor and a positioning column to avoid repeated disassembly.

Benefits of technology

The one-time installation and fixation of the synchronous pulley is realized for drilling and tapping, which improves work efficiency, avoids processing errors, and meets people's use needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drilling and tapping machine for synchronous pulley production, which relates to the technical field of drilling and tapping machines and comprises a workbench, a positioning unit and a processing unit. The workbench is of a rectangular plate-shaped structure. The positioning unit comprises positioning plates, sliding columns, screws, servo motors and positioning assemblies, a through groove is formed in the center of the workbench, the lower end of the workbench is fixedly connected with the upper ends of the two positioning plates, and the inner ends of the positioning plates are fixedly connected with the left ends and the right ends of the two sliding columns correspondingly; the lower ends of the inner surfaces of the two positioning plates are rotationally connected with the left end and the right end of a screw correspondingly, the right end of the right positioning plate is fixedly connected with the left end of a servo motor, an output shaft of the servo motor penetrates through the positioning plates to be fixedly connected with the right end of the screw, and the positioning assembly is installed at the lower ends of the positioning plates. When the drilling and tapping machine for producing the synchronous belt wheel is used, the synchronous belt wheel does not need to be repeatedly fixed and disassembled, and the situation that the working efficiency is affected due to repeated disassembly is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of drilling and tapping machines, in particular to a drilling and tapping machine used for synchronous pulley production. Background Art

[0002] Synchronous pulleys are generally made of steel, aluminum alloy, cast iron, brass and other materials, and their inner holes are round holes, D-shaped holes, tapered holes and other forms. Synchronous pulley transmission is composed of a closed ring belt with equally spaced teeth on the inner surface and a corresponding pulley. When in motion, the belt teeth mesh with the tooth grooves of the pulley to transmit motion and power. It is a meshing transmission, and thus has various characteristics of gear transmission, chain transmission and flat belt transmission. It is widely used in automobiles, textiles, printing and packaging equipment, sewing equipment, office equipment, laser engraving equipment, tobacco, financial machinery, stage lighting, communications food machinery, medical machinery, steel machinery, petrochemicals, instruments and meters, various precision machine tools and other fields. Synchronous pulleys require drilling and tapping machines during production.

[0003] The existing synchronous pulleys are often produced by drilling first and then tapping. They need to be processed on a drilling machine and a tapping machine respectively. During the processing, the synchronous pulleys need to be repeatedly positioned and fixed to avoid processing errors. Repeated installation and adjustment in the process seriously affects the processing speed of the synchronous pulleys and cannot meet people's usage needs. For this reason, we propose a drilling and tapping machine for synchronous pulley production. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a drilling and tapping machine for the production of synchronous pulleys, which can perform drilling and tapping through one-time installation and fixation, and there is no need to repeatedly disassemble the synchronous pulleys during processing, thereby improving work efficiency and effectively solving the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drilling and tapping machine for synchronous pulley production, comprising a workbench, a positioning unit and a processing unit;

[0006] Workbench: rectangular plate structure;

[0007] Positioning unit: includes a positioning plate, a sliding column, a screw, a servo motor and a positioning assembly. A through slot is provided in the center of the workbench. The left and right ends of the lower surface of the workbench are respectively fixedly connected to the upper ends of the two positioning plates. The lower end of the inner surface of the positioning plate is respectively fixedly connected to the left and right ends of the two front and rear corresponding sliding columns. The lower ends of the inner surfaces of the two positioning plates are respectively rotatably connected to the left and right ends of the screw. The right end of the positioning plate on the right side is fixedly connected to the left end of the servo motor. The output shaft of the servo motor passes through the positioning plate and is fixedly connected to the right end of the screw. The positioning assembly is installed on the lower end of the positioning plate.

[0008] Processing unit: installed on the upper part of the workbench.

[0009] When in use, the synchronous pulley can be processed on the workbench, and the positioning unit can locate the position of the synchronous pulley. During the positioning process, the movement of the slide table needs to be controlled. During the control, the servo motor is started, and the servo motor drives the screw to rotate, and the screw drives the slide table to slide along the direction of the slide column to complete the controlled movement. At the same time, a positioning plate is provided to locate the position of the slide table, and a limit positioning component is used to perform a specific positioning process.

[0010] Furthermore, the positioning assembly includes a detection base, a pressure sensor, a slide and a positioning column. The front and rear ends of the lower surface of the positioning plate are respectively fixedly connected to two detection bases, the inner end of the detection base is fixedly connected to a pressure sensor, the outer end of the slide column is laterally slidably connected to the slide, the slide is threadedly connected to the screw, and the front and rear ends of the lower surface of the slide are respectively fixedly connected to the upper ends of the two positioning columns. When in use, the positioning process can be completed by the cooperation of the pressure sensor and the positioning column. When in use, it is necessary to ensure that the slide is at both ends to avoid deviation in the processing. When in use, when the slide is close to the two ends, the positioning column will apply pressure to the pressure sensor, which can ensure that the position of the slide is in a position suitable for processing, avoiding errors in processing due to inappropriate positioning distance.

[0011] Furthermore, it also includes legs and dustproof walls, the four corners of the lower end of the workbench are fixedly connected to four legs, and the upper end of the workbench is fixedly connected to the lower end of the dustproof wall. The legs are used to support the main structure, and the dustproof wall can be used to protect the internal environment during use to prevent external dust from affecting the processing process, and to prevent the waste generated by the processing from flying out and being difficult to clean.

[0012] Furthermore, the processing unit includes a top plate, a drilling machine, a tapping machine and a fixing assembly, the upper end of the dustproof wall is fixedly connected to the two top plates, the upper ends of the two top plates are fixedly connected to a drilling machine and a tapping machine, and the fixing assembly is installed on the upper end of the slide. When in use, the synchronous pulley can be drilled and tapped by the drilling machine and the tapping machine respectively.

[0013] Furthermore, the fixing assembly includes a circulation port, a fixing plate, a telescopic cylinder and a clamp. Two circulation ports are respectively provided at the left and right ends of the dustproof wall. The front and rear ends of the upper surface of the slide are respectively fixedly connected to the lower ends of the two fixing plates. The inner ends of the two fixing plates are respectively fixedly connected to the outer ends of the two telescopic cylinders. The inner ends of the two telescopic cylinders are fixedly connected to the clamp. When in use, the synchronous pulley can be put in through the circulation ports on both sides, and the processed synchronous pulley can be taken out. When in use, the synchronous pulley can be fixed by the clamp. When fixing, the telescopic cylinder can be controlled to extend. The extension of the telescopic cylinder drives the clamp to close, and the clamping operation is completed on the target synchronous pulley to prevent it from being displaced during the processing process.

[0014] Furthermore, the processing unit also includes a waste chip collection port, a support column and a waste chip box. The upper end of the slide is provided with a waste chip collection port, the four corners of the lower end of the slide are respectively fixedly connected to the upper ends of the four support columns, the lower ends of the four support columns are respectively fixedly connected to the upper four corners of the waste chip box, and one foot of the waste chip collection port is provided with a through hole, which is connected to the top of the waste chip box. In order to prevent the waste chips generated from affecting the subsequent processing process during use, a waste chip collection port is provided, and the waste chips can be transported to the waste chip box through the waste chip collection port for unified treatment, so as to prevent the waste chips from affecting the subsequent processing process or causing pollution.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the drilling and tapping machine for synchronous pulley production has the following advantages:

[0016] 1. Start the servo motor, which drives the screw to rotate, and the screw drives the slide to slide along the direction of the slide column. When in use, the pressure sensor and the positioning column can cooperate to complete the positioning process. When in use, it is necessary to ensure that the slide is at both ends to avoid deviation during processing. When in use, when the slide is close to both ends, the positioning column will apply pressure to the pressure sensor to ensure that the position of the slide is in a position suitable for processing, avoiding errors in processing due to inappropriate positioning distance.

[0017] 2. In order to prevent the waste chips from affecting the subsequent processing process during use, a waste chip collection port is provided, through which the waste chips can be transported to the waste chip box for unified treatment, so as to prevent the waste chips from affecting the subsequent processing process or causing pollution.

[0018] 3. This drilling and tapping machine used for synchronous pulley production does not need to repeatedly fix and disassemble the synchronous pulley during use, thus avoiding multiple disassembly affecting work efficiency. The waste chips generated during processing can be uniformly processed to avoid affecting subsequent processing, thus meeting people's usage needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0021] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0022] In the figure: 1 workbench, 2 legs, 3 dustproof wall, 4 positioning unit, 41 positioning plate, 42 slide column, 43 screw, 44 servo motor, 45 detection base, 46 pressure sensor, 47 slide table, 48 positioning column, 5 processing unit, 51 top plate, 52 drilling machine, 53 tapping machine, 54 circulation port, 55 fixed plate, 56 telescopic cylinder, 57 fixture, 58 waste chip collection port, 59 pillar, 510 waste chip box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 ,This embodiment provides a technical solution: a drilling and tapping machine for synchronous pulley production, comprising a workbench 1, a positioning unit 4 and a processing unit 5;

[0025] Workbench 1: rectangular plate structure;

[0026] The positioning unit 4 comprises a positioning plate 41, a slide column 42, a screw rod 43, a servo motor 44 and a positioning assembly. A through groove is provided in the center of the workbench 1. The left and right ends of the lower surface of the workbench 1 are respectively fixedly connected to the upper ends of the two positioning plates 41. The lower end of the inner surface of the positioning plate 41 is respectively fixedly connected to the left and right ends of the two corresponding slide columns 42. The lower ends of the inner surfaces of the two positioning plates 41 are respectively rotatably connected to the left and right ends of the screw rod 43. The right end of the right positioning plate 41 is fixedly connected to the left end of the servo motor 44. The output shaft of the servo motor 44 passes through the positioning plate 41 and is fixedly connected to the right end of the screw rod 43. The positioning assembly comprises a detection base 45, a pressure sensor 46, a slide 47 and a positioning column 48. The front and rear ends of the lower surface of the positioning plate 41 are respectively fixedly connected to the two detection bases 45. The inner end of the detection base 45 is fixedly connected to a pressure sensor 46. The outer end of the slide column 42 is laterally slidably connected to the slide 47. The slide 47 is threadedly connected to the screw 43. The front and rear ends of the lower surface of the slide 47 are respectively fixedly connected to the upper ends of the two positioning columns 48.

[0027] When in use, the synchronous pulley can be processed on the workbench 1, and the positioning unit 4 can position the position of the synchronous pulley. During the positioning process, the movement of the slide 47 needs to be controlled. During the control, the servo motor 44 is started, and the servo motor 44 drives the screw 43 to rotate, and the screw 43 drives the slide 47 to slide along the direction of the slide column 42 to complete the control movement. At the same time, a positioning plate 41 is provided to locate the position of the slide 47, and a limit positioning component is performed on it to perform a specific positioning process. When in use, the positioning process can be completed by the pressure sensor 46 and the positioning column 48. When in use, it is necessary to ensure that the slide 47 is at both ends to avoid deviation in the processing. When in use, when the slide 47 is close to the two ends, the positioning column 48 will apply pressure to the pressure sensor 46, which can ensure that the position of the slide 47 is in a position suitable for processing, thereby avoiding errors in processing due to inappropriate positioning distance.

[0028] The workbench 1 also includes legs 2 and dustproof walls 3. The four corners of the lower end of the workbench 1 are respectively fixedly connected to four legs 2, and the upper end of the workbench 1 is fixedly connected to the lower ends of the dustproof walls 3. The legs 2 are used to support the main structure. When in use, the dustproof walls 3 can be used to protect the internal environment to prevent external dust from affecting the processing process, and to prevent the waste generated by the processing from flying out and being difficult to clean.

[0029] The processing unit 5 includes a top plate 51, a drilling machine 52, a tapping machine 53 and a fixing assembly. The upper end of the dustproof wall 3 is fixedly connected to the two top plates 51, and the upper ends of the two top plates 51 are fixedly connected to a drilling machine 52 and a tapping machine 53. The fixing assembly includes a flow port 54, a fixing plate 55, a telescopic cylinder 56 and a clamp 57. The left and right ends of the dustproof wall 3 are respectively provided with two flow ports 54. The front and rear ends of the upper surface of the slide 47 are respectively fixedly connected to the lower ends of the two fixing plates 55. The two fixing plates 55 The inner ends are fixedly connected to the outer ends of the two telescopic cylinders 56, and the inner ends of the two telescopic cylinders 56 are fixedly connected to the clamp 57. The processing unit 5 also includes a waste collection port 58, a support column 59 and a waste box 510. A waste collection port 58 is opened at the upper end of the slide 47, and the four corners of the lower end of the slide 47 are fixedly connected to the upper ends of the four support columns 59, and the lower ends of the four support columns 59 are fixedly connected to the four corners of the upper end of the waste box 510. A through hole is opened at one foot of the waste collection port 58, and the through hole is connected to the top of the waste box 510.

[0030] When in use, the drilling and tapping operations can be performed on the synchronous belt pulley through the drilling machine 52 and the tapping machine 53 respectively. When in use, the synchronous belt pulley can be put in through the circulation ports 54 on both sides, and the processed synchronous belt pulley can be taken out. When in use, the synchronous belt pulley can be fixed by the clamp 57. When fixing, the telescopic cylinder 56 can be controlled to extend, and the clamp 57 is driven to close by the extension of the telescopic cylinder 56 to complete the clamping operation on the target synchronous belt pulley to avoid displacement during the processing. When in use, in order to prevent the waste chips generated from affecting the subsequent processing process, a waste chip collection port 58 is provided, and the waste chips can be transported to the waste chip box 510 through the waste chip collection port 58 for unified treatment to prevent the waste chips from affecting the subsequent processing process or causing pollution.

[0031] The working principle of a drilling and tapping machine for synchronous pulley production provided by the utility model is as follows: when in use, the synchronous pulley can be processed on the workbench 1, and the positioning unit 4 can position the position of the synchronous pulley. During the positioning process, the movement of the slide 47 needs to be controlled. During the control, the servo motor 44 is started, and the servo motor 44 drives the screw 43 to rotate, and the screw 43 drives the slide 47 to slide along the direction of the slide column 42, so as to complete the controlled movement. At the same time, a positioning plate 41 is provided to locate the position of the slide 47, and a limit positioning component is performed on it to perform a specific positioning process. When in use, the positioning process can be completed by cooperating with the positioning column 48 through the pressure sensor 46. When in use, it is necessary to ensure that the slide 47 is at both ends to avoid deviation in the processing position. When in use, when the slide 47 is close to the two ends, the positioning column 48 will apply pressure to the pressure sensor 46, so as to ensure that the position of the slide 47 is in a position suitable for processing, so as to avoid it from being misaligned due to the positioning distance. In case of errors during appropriate processing, the legs 2 are used to support the main structure. When in use, the dustproof wall 3 can be used to protect the internal environment to prevent external dust from affecting the processing process, and at the same time prevent the waste chips generated during processing from flying out and being difficult to clean. When in use, the synchronous pulley can be drilled and tapped by the drilling machine 52 and the tapping machine 53 respectively. When in use, the synchronous pulley can be put in through the flow ports 54 on both sides, and the processed synchronous pulley can be taken out. When in use, the synchronous pulley can be fixed by the clamp 57. When fixed, the telescopic cylinder 56 can be controlled to extend, and the extension of the telescopic cylinder 56 drives the clamp 57 to close, completing the clamping operation on the target synchronous pulley to prevent it from being displaced during the processing. When in use, in order to prevent the waste chips generated from affecting the subsequent processing process, a waste chip collection port 58 is provided, and the waste chips can be transported to the waste chip box 510 through the waste chip collection port 58 for unified treatment to prevent the waste chips from affecting the subsequent processing process or causing pollution.

[0032] It is worth noting that the input ends of the servo motor 44, pressure sensor 46, drilling machine 52, tapping machine 53 and telescopic cylinder 56 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external switch group, and the external switch group controls the operation of the servo motor 44, pressure sensor 46, drilling machine 52, tapping machine 53 and telescopic cylinder 56 using methods commonly used in the prior art.

[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A drilling and tapping machine for synchronous pulley production, characterized in that: It comprises a workbench (1), a positioning unit (4) and a processing unit (5); Workbench (1): a rectangular plate structure; The positioning unit (4) comprises a positioning plate (41), a sliding column (42), a screw (43), a servo motor (44) and a positioning assembly. A through slot is provided in the center of the workbench (1). The left and right ends of the lower surface of the workbench (1) are respectively fixedly connected to the upper ends of the two positioning plates (41). The lower end of the inner surface of the positioning plate (41) is respectively fixedly connected to the left and right ends of two front and rear corresponding sliding columns (42). The lower ends of the inner surfaces of the two positioning plates (41) are respectively rotatably connected to the left and right ends of the screw (43). The right end of the right positioning plate (41) is fixedly connected to the left end of the servo motor (44). The output shaft of the servo motor (44) passes through the positioning plate (41) and is fixedly connected to the right end of the screw (43). The positioning assembly is installed at the lower end of the positioning plate (41). Processing unit (5): installed on the upper end of the workbench (1).

2. A drilling and tapping machine for synchronous pulley production according to claim 1, characterized in that: The positioning assembly comprises a detection base (45), a pressure sensor (46), a slide (47) and a positioning column (48); the front and rear ends of the lower surface of the positioning plate (41) are respectively fixedly connected to the two detection bases (45); the inner end of the detection base (45) is fixedly connected to a pressure sensor (46); the outer end of the slide column (42) is laterally slidably connected to the slide (47); the slide (47) is threadedly connected to the screw rod (43); and the front and rear ends of the lower surface of the slide (47) are respectively fixedly connected to the upper ends of the two positioning columns (48).

3. The drilling and tapping machine for synchronous pulley production according to claim 1, characterized in that: It also comprises supporting legs (2) and a dustproof wall (3), wherein the four corners of the lower end of the workbench (1) are respectively fixedly connected to four supporting legs (2), and the upper end of the workbench (1) is fixedly connected to the lower end of the dustproof wall (3) around its periphery.

4. A drilling and tapping machine for synchronous pulley production according to claim 3, characterized in that: The processing unit (5) comprises a top plate (51), a drilling machine (52), a tapping machine (53) and a fixing assembly; the upper end of the dustproof wall (3) is fixedly connected to the two top plates (51), the upper ends of the two top plates (51) are fixedly connected to a drilling machine (52) and a tapping machine (53), respectively; and the fixing assembly is mounted on the upper end of the slide (47).

5. A drilling and tapping machine for synchronous pulley production according to claim 4, characterized in that: The fixing assembly comprises a flow port (54), a fixing plate (55), a telescopic cylinder (56) and a clamp (57); the left and right ends of the dustproof wall (3) are respectively provided with two flow ports (54); the front and rear ends of the upper surface of the slide table (47) are respectively fixedly connected to the lower ends of the two fixing plates (55); the inner ends of the two fixing plates (55) are respectively fixedly connected to the outer ends of the two telescopic cylinders (56); and the inner ends of the two telescopic cylinders (56) are fixedly connected to the clamp (57).

6. A drilling and tapping machine for synchronous pulley production according to claim 5, characterized in that: The processing unit (5) further comprises a waste chip collection port (58), a support column (59) and a waste chip box (510); a waste chip collection port (58) is provided at the upper end of the slide (47); four corners of the lower end of the slide (47) are respectively fixedly connected to the upper ends of four support columns (59); the lower ends of the four support columns (59) are respectively fixedly connected to the upper four corners of the waste chip box (510); a through hole is provided at one foot of the waste chip collection port (58); and the through hole is connected to the top of the waste chip box (510).