Electrolytic gallium impurity removal equipment
By using the setting of double anode grooves and single cathode grooves in the electrolytic gallium decomposition equipment, combining the structure of the transverse and vertical partitions, and optimizing the design of the anode plate and cathode plate, the problems of small processing volume, high cost and long time of the existing equipment are solved, and efficient and low-cost electrolytic gallium preparation is achieved.
Patent Information
- Application Number
- CN202421419793.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing electrolytic gallium preparation equipment has a small capacity in the anode area, a small amount of coarse gallium treatment, high production cost, long electrolysis time, and low practicality in industrial production.
An electrolytic gallium impurity removal device was designed, adopting the arrangement of dual anode grooves and single cathode grooves. Combining the structure of the transverse and vertical partitions, the fluidity of the electrolyte is increased, and anode sheet and cathode sheet are set on the anode plate and the cathode plate to optimize the contact area of the electrode.
The electrolytic efficiency is improved. A device can handle 200kg of crude gallium at one time, shortening the electrolysis time, reducing production costs, and improving the practicality of industrial production.
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Figure CN222781709U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrolysis, and in particular relates to electrolytic gallium impurity removal equipment. Background Art
[0002] Gallium has been widely used in the electronics industry and is known as the backbone of the electronics industry. In the past decade, more application potentials of gallium have been discovered, and it has important application prospects in the electronics industry, heat dissipation, additive manufacturing, flexible machines, biomedicine and other fields. At present, gallium is generally prepared by electrolysis. However, the existing electrolytic gallium preparation equipment has a small anode capacity and can process a small amount of crude gallium; the cathode and anode areas are independent, and the production cost is high; the contact area between the crude gallium in the anode area and the conductor is small, resulting in a slow dissolution rate of crude gallium, a long electrolysis time, and low practicality in industrial production. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art and solve the technical problems that the existing electrolytic gallium preparation equipment can process a small amount of crude gallium, has a high production cost, a long electrolysis time and low industrial production practicability, the utility model provides an electrolytic gallium impurity removal device.
[0004] The utility model is implemented through the following technical solutions.
[0005] The utility model provides an electrolytic gallium impurity removal device, comprising an electrolytic cell;
[0006] The top of the inner cavity of the electrolytic cell is provided with a transverse partition, and the bottom is provided with two vertical partitions, the ends of the transverse partition and the vertical partition abut against the inner wall of the electrolytic cell, the bottom end of the transverse partition and the top end of the vertical partition extend to the middle of the inner cavity of the electrolytic cell, and the transverse partition and the vertical partition divide the electrolytic cell into a first anode cell, a first cathode cell, and a second anode cell behind the transverse partition, and a third anode cell, a second cathode cell, and a fourth anode cell in front of the transverse partition along the length direction;
[0007] The first anode tank, the first cathode tank, the second anode tank, the third anode tank, the second cathode tank and the fourth anode tank are all composed of a structure with a rectangular parallelepiped at the upper part and an inverted quadrangular pyramid at the lower part;
[0008] The first anode tank and the third anode tank are provided with a first anode plate, the first cathode tank and the second cathode tank are provided with a cathode plate, the second anode tank and the fourth anode tank are provided with a second anode plate, and the structure of the first anode plate and the structure of the second anode plate are symmetrically arranged.
[0009] Furthermore, the first anode plate and the second anode plate each include an anode connecting plate, an anode sheet and an anode connecting head. The outer side wall of the anode connecting plate is provided with a plurality of anode connecting heads, and both ends of the inner side wall of the anode connecting plate are provided with a plurality of anode sheets.
[0010] Furthermore, the cathode plate comprises a cathode connecting plate, a cathode sheet and a cathode connecting head. A plurality of cathode connecting heads are arranged on the top of the cathode connecting plate, and a plurality of cathode sheets are evenly arranged at both ends of the bottom of the cathode connecting plate.
[0011] Furthermore, the gap size between the anode sheets is smaller than the gap size between the cathode sheets.
[0012] Furthermore, end support plates are provided at both ends of the top of the electrolytic cell, and a middle support plate is provided at the top of the electrolytic cell corresponding to the two vertical partitions, and a plurality of end grooves corresponding to the anode sheets are provided at both ends of the inner side walls of the end support plates, and a first middle groove corresponding to the anode sheets and a second middle groove corresponding to the cathode sheets are provided at both ends of the two side walls of the middle support plate; the anode connecting plate and the anode connecting head are arranged on the end support plates, the top end of the anode sheet is flush with the top end of the anode connecting plate, and the bottom end of the anode sheet extends into the bottom of the electrolytic cell along the end groove and the first middle groove; the top end of the cathode sheet is flush with the top end of the anode sheet, and the bottom end of the cathode sheet extends into the bottom of the electrolytic cell along the second middle groove.
[0013] Further, the volume size of the first anode tank is equal to the volume size of the second anode tank, equal to the volume size of the third anode tank, equal to the volume size of the fourth anode tank, which is smaller than the volume size of the first cathode tank, and the volume size of the first cathode tank is equal to the volume size of the second cathode tank.
[0014] Furthermore, slag discharge ports are provided at the bottom of the first anode tank, the first cathode tank, the second anode tank, the third anode tank, the second cathode tank and the fourth anode tank.
[0015] The beneficial effects achieved by the utility model are as follows: the utility model selects the first anode tank, the first cathode tank, the second anode tank, the third anode tank, the second cathode tank and the fourth anode tank, and the arrangement of the double anode tank and the single cathode tank effectively improves the electrolysis efficiency. A device can process 200 kg of crude gallium at most at one time, and the processing capacity is large, which is suitable for industrial production; a transverse partition and a vertical partition are selected, and the bottom end of the transverse partition and the top end of the vertical partition extend to the middle of the inner cavity of the electrolytic cell, which is convenient for the circulation of the electrolyte; a first anode plate, a second anode plate and a cathode plate are selected, and the anodes on the first anode plate and the second anode plate are The gap size between the sheets is smaller than the gap size between the cathode sheets on the cathode plate, so that the contact area between the first anode plate, the second anode plate and the crude gallium is increased, which effectively increases the dissolution rate of the crude gallium and shortens the electrolysis time; by selecting the end groove, the first middle groove, the second middle groove, the end support plate and the middle support plate, the anode sheet and the cathode sheet can be extended into the bottom of the electrolytic cell along the end groove, the first middle groove and the second middle groove, and the end support plate and the middle support plate play a certain supporting and fixing role for the cathode sheet and the anode sheet; the whole device has a simple structure and a low manufacturing cost.
[0016] Compared with the prior art, the utility model has the advantages of simple structure, low production cost, high electrolysis efficiency, short electrolysis time, large amount of crude gallium that can be processed, and high practicality in industrial production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is the front view of the utility model;
[0019] Figure 3 It is a left view of the utility model;
[0020] Figure 4 yes Figure 3 Middle AA section;
[0021] Figure 5 It is a top view of the utility model;
[0022] Figure 6 It is a bottom view of the utility model.
[0023] In the figure: 1, electrolytic cell; 2, transverse partition; 3, vertical partition; 4, first anode cell; 5, first cathode cell; 6, second anode cell; 7, third anode cell; 8, second cathode cell; 9, fourth anode cell; 10, first anode plate; 11, cathode plate; 12, second anode plate; 13, anode connecting plate; 14, anode sheet; 15, anode connector; 16, cathode connecting plate; 17, cathode sheet; 18, cathode connector; 19, end support plate; 20, middle support plate; 21, end groove; 22, first middle groove; 23, second middle groove; 24, slag discharge port. DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0025] like Figures 1 to 6 As shown, an electrolytic gallium impurity removal device includes an electrolytic cell 1.
[0026] The top of the inner cavity of the electrolytic cell 1 is provided with a transverse partition 2, and the bottom is provided with two vertical partitions 3. The ends of the transverse partition 2 and the vertical partition 3 abut against the inner wall of the electrolytic cell 1, and the bottom of the transverse partition 2 and the top of the vertical partition 3 extend to the middle of the inner cavity of the electrolytic cell 1, so as to facilitate the circulation of the electrolyte. The transverse partition 2 and the vertical partition 3 divide the electrolytic cell 1 into the first anode cell 4, the first cathode cell 5, the second anode cell 6 behind the transverse partition 2, and the third anode cell 7, the second cathode cell 8, and the fourth anode cell 9 in front of the transverse partition 2 along the length direction. The volume size of the first anode cell 4 is equal to the volume size of the second anode cell 6, the volume size of the third anode cell 7 is equal to the volume size of the fourth anode cell 9, which is smaller than the volume size of the first cathode cell 5, and the volume size of the first cathode cell 5 is equal to the volume size of the second cathode cell 8. In this way, the setting of double anode cells and single cathode cells is achieved, which effectively improves the electrolysis efficiency. One device can process up to 200 kg of crude gallium at one time, with a large processing capacity, which is suitable for industrial production. The first anode tank 4, the second anode tank 6, the third anode tank 7, and the fourth anode tank 9 are used to hold crude gallium, which undergoes an oxidation reaction and dissolves in the electrolyte to form gallate ions, and the gallate ions in the electrolyte move to the first cathode tank 5 and the second cathode tank 8 to undergo a reduction reaction to form metallic gallium. A slag discharge port 24 is provided at the bottom of the first anode tank 4, the first cathode tank 5, the second anode tank 6, the third anode tank 7, the second cathode tank 8, and the fourth anode tank 9, and the slag discharge port 24 facilitates the discharge of impurities from the slag discharge port 24 after the crude gallium is precipitated, thereby facilitating the next impurity removal treatment of the crude gallium.
[0027] The first anode tank 4, the first cathode tank 5, the second anode tank 6, the third anode tank 7, the second cathode tank 8 and the fourth anode tank 9 are all composed of a structure with a rectangular parallelepiped at the upper part and an inverted quadrangular pyramid at the lower part. The first anode tank 4 and the third anode tank 7 are provided with a first anode plate 10, and the first cathode tank 5 and the second cathode tank 8 are provided with a cathode plate 11, the cathode plate 11 includes a cathode connecting plate 16, a cathode sheet 17 and a cathode connector 18, the cathode connecting plate 16 is provided with a plurality of cathode connectors 18 on the top, and the cathode connector 18 is used to connect the wire, and the cathode sheets 17 are evenly distributed at both ends of the bottom of the cathode connecting plate 16, and the cathode sheets 17 at both ends of the bottom of the cathode connecting plate 16 are respectively located in the first cathode tank 5 and the second cathode tank 8. The second anode tank 6 and the fourth anode tank 9 are provided with a second anode plate 12, and the structure of the first anode plate 10 and the structure of the second anode plate 12 are symmetrically arranged. The first anode plate 10 and the second anode plate 12 each include an anode connecting plate 13, an anode sheet 14 and an anode connector 15. The outer wall of the anode connecting plate 13 is provided with a plurality of anode connectors 15, and the anode connectors 15 are also used to connect the wires. The inner walls of the anode connecting plate 13 are provided with a plurality of anode sheets 14 at both ends. The anode sheets 14 at both ends of the inner walls of the anode connecting plate 13 are respectively located in the first anode tank 4, the third anode tank 7, the second anode tank 6 and the fourth anode tank 9. The gap size between the anode sheets 14 is smaller than the gap size between the cathode sheets 17, so that the contact area between the first anode plate 10, the second anode plate 12 and the crude gallium is increased, which effectively increases the rate of crude gallium dissolution and shortens the electrolysis time.
[0028] End support plates 19 are provided at both ends of the top of the electrolytic cell 1, and a middle support plate 20 is provided at the top of the electrolytic cell 1 corresponding to the two vertical partitions 3. A plurality of end grooves 21 corresponding to the anode sheets 14 are provided at both ends of the inner sidewalls of the end support plates 19, and a first middle groove 22 corresponding to the anode sheets 14 and a second middle groove 23 corresponding to the cathode sheets 17 are provided at both ends of the two sidewalls of the middle support plate 20. The anode connecting plate 13 and the anode connector 15 are provided on the end support plates 19, so that the end support plates 19 play a role in supporting the anode connecting plate 13 and the anode connector 15. The top of the anode sheet 14 is flush with the top of the anode connecting plate 13, and the bottom of the anode sheet 14 extends into the bottom of the electrolytic cell 1 along the end groove 21 and the first middle groove 22, and the end groove 21 and the first middle groove 22 further play a role in supporting and fixing the anode sheet 14. The top of the cathode sheet 17 is flush with the top of the anode sheet 14 , and the bottom of the cathode sheet 17 extends into the bottom of the electrolytic cell 1 along the second middle groove 23 . The second middle groove 23 plays a certain supporting and fixing role for the cathode sheet 17 .
[0029] The working process of the utility model is as follows:
[0030] The crude gallium is placed in the first anode tank 4, the third anode tank 7, the second anode tank 6, and the fourth anode tank 9, and then 120g / L of sodium hydroxide solution is added as an electrolyte, and a current of 400A is passed, so that the crude gallium undergoes an oxidation reaction and dissolves in the electrolyte to form gallate ions, and the gallate ions in the electrolyte move to the first cathode tank 5 and the second cathode tank 8, and a reduction reaction occurs at the cathode to precipitate metallic gallium, and impurities in the crude gallium will remain in the first anode tank 4, the third anode tank 7, the second anode tank 6, and the fourth anode tank 9 and flow out along the slag discharge port 24, thereby removing impurities and purifying the crude gallium.
[0031] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes. The implementation modes can still be changed within the knowledge scope of ordinary technicians in the field. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electrolytic gallium impurity removal device, characterized in that: comprising an electrolytic cell (1); The electrolytic cell (1) is provided with a transverse partition (2) at the top end of the inner cavity and two vertical partitions (3) at the bottom end, the ends of the transverse partition (2) and the vertical partition (3) abut against the inner wall of the electrolytic cell (1), the bottom end of the transverse partition (2) and the top end of the vertical partition (3) extend to the middle of the inner cavity of the electrolytic cell (1), and the transverse partition (2) and the vertical partition (3) divide the electrolytic cell (1) into a first anode cell (4), a first cathode cell (5), and a second anode cell (6) behind the transverse partition (2) and a third anode cell (7), a second cathode cell (8), and a fourth anode cell (9) in front of the transverse partition (2) along the length direction; The first anode tank (4), the first cathode tank (5), the second anode tank (6), the third anode tank (7), the second cathode tank (8) and the fourth anode tank (9) are all composed of a structure with a rectangular upper part and an inverted quadrangular pyramid lower part; A first anode plate (10) is provided in the first anode tank (4) and the third anode tank (7), a cathode plate (11) is provided in the first cathode tank (5) and the second cathode tank (8), and a second anode plate (12) is provided in the second anode tank (6) and the fourth anode tank (9), and the structure of the first anode plate (10) and the structure of the second anode plate (12) are symmetrically arranged.
2. The electrolytic gallium impurity removal equipment according to claim 1, characterized in that: The first anode plate (10) and the second anode plate (12) both comprise an anode connecting plate (13), an anode sheet (14) and an anode connecting head (15); a plurality of anode connecting heads (15) are provided on the outer side wall of the anode connecting plate (13); and a plurality of anode sheets (14) are arranged at both ends of the inner side wall of the anode connecting plate (13).
3. The electrolytic gallium impurity removal equipment according to claim 2, characterized in that: The cathode plate (11) comprises a cathode connecting plate (16), a cathode sheet (17) and a cathode connecting head (18); a plurality of cathode connecting heads (18) are arranged on the top of the cathode connecting plate (16); and a plurality of cathode sheets (17) are evenly distributed at both ends of the bottom of the cathode connecting plate (16).
4. The electrolytic gallium impurity removal equipment according to claim 3, characterized in that: The gap size between the anode sheets (14) is smaller than the gap size between the cathode sheets (17).
5. The electrolytic gallium impurity removal equipment according to claim 4, characterized in that: The top ends of the electrolytic cell (1) are provided with end support plates (19), the top ends of the electrolytic cell (1) corresponding to the two vertical partitions (3) are provided with middle support plates (20), the inner side walls of the end support plates (19) are provided with a plurality of end grooves (21) corresponding to the anode sheets (14) one by one, and the two side walls of the middle support plate (20) are provided with first middle grooves (22) corresponding to the anode sheets (14) one by one and second middle grooves (23) corresponding to the cathode sheets (17) one by one. 3); the anode connecting plate (13) and the anode connecting head (15) are arranged on the end support plate (19); the top end of the anode sheet (14) is flush with the top end of the anode connecting plate (13); the bottom end of the anode sheet (14) extends into the bottom of the electrolytic cell (1) along the end groove (21) and the first middle groove (22); the top end of the cathode sheet (17) is flush with the top end of the anode sheet (14); the bottom end of the cathode sheet (17) extends into the bottom of the electrolytic cell (1) along the second middle groove (23).
6. The electrolytic gallium impurity removal equipment according to claim 5, characterized in that: The volume size of the first anode tank (4) is equal to the volume size of the second anode tank (6), equal to the volume size of the third anode tank (7), equal to the volume size of the fourth anode tank (9), and smaller than the volume size of the first cathode tank (5). The volume size of the first cathode tank (5) is equal to the volume size of the second cathode tank (8).
7. The electrolytic gallium impurity removal equipment according to claim 6, characterized in that: A slag discharge port (24) is provided at the bottom of the first anode tank (4), the first cathode tank (5), the second anode tank (6), the third anode tank (7), the second cathode tank (8) and the fourth anode tank (9).