Wire length metering device
By designing a wire length metering device using servo motors and gear systems, the measurement error problem caused by slippage between the wire and the meter wheel in the prior art is solved, and accurate measurement of the wire length and protection of the wire surface are achieved.
Patent Information
- Application Number
- CN202421692552.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-17
AI Technical Summary
After a long time of use, the wear of the pressure wheel or meter wheel causes slippage between the wire and the meter wheel, affecting the measurement length and causing errors.
A wire length metering device is designed. The gear is driven to rotate by a servo motor, so that the gear moves along the rack, and the slider slides on the slide rod, clamps the wire and moves to the desired position, avoiding slippage between the wire and the meter wheel.
Accurate measurement of wire length is achieved, measurement errors caused by slippage are avoided, and friction of wire is reduced through balls, protecting the wire surface.
Smart Images

Figure CN222784086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric wire measurement, in particular to an electric wire length measurement device. Background Art
[0002] The measurement of wire length plays a vital role in fields such as power engineering, wire and cable manufacturing, and household appliance installation. Traditional methods for measuring wire length mainly include using manual tools such as tape measures, steel tape measures, or measuring ropes.
[0003] The utility model patent with the authorization announcement number CN210089552U discloses "A test sampling and length measuring device and its control system", which includes a pay-off shaft, a take-up shaft, a meter wheel and a pressure wheel; the two ends of the wire to be measured are respectively wound on the pay-off shaft and the take-up shaft; the pressure wheel and the meter wheel are located on the same vertical line and are arranged between the pay-off shaft and the take-up shaft; the wire passes between the pressure wheel and the meter wheel, and the movement of the wire causes the pressure wheel and the meter wheel to rotate. This solves the problem that when sampling and measuring the length of existing wires, the length can only be obtained by placing the wire on a plane such as the ground and then measuring the length of the wire with a tape measure. However, in this way, if there is no external force on the wire, the measured length is inaccurate, and the wire structure is easily damaged due to changes in state during the measurement process.
[0004] However, the above-mentioned prior art solutions still have the following deficiencies: after long-term use, when the pressure wheel or the meter wheel is worn, causing slippage between the wire and the meter wheel, it will affect the measured length and cause errors. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a wire length measuring device, which avoids the problem of slippage between the wire and the meter wheel affecting the measured length and causing errors, and accurately measures the length of the wire.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A wire length measuring device comprises a workbench, the top of the workbench is fixedly connected to a guide plate, one side of the guide plate is provided with a through hole, the top of the workbench is fixedly connected to a vertical plate, the front of the vertical plate is fixedly connected to a horizontal plate, the top of the horizontal plate is fixedly connected to a rack, the front of the guide plate is fixedly connected to two groups of support plates, each group of support plates is fixedly connected to a sliding rod, the surfaces of the sliding rods are slidably sleeved with sliders, the ends of the sliders close to each other are fixedly connected to the same mounting frame, a servo motor is fixedly connected in the mounting frame, the output shaft of the servo motor is fixedly connected to a gear, and the front of the mounting frame is fixedly connected to a clamping assembly.
[0008] Preferably, the clamping assembly comprises a clamping frame, and two electric cylinders are fixedly connected to the front side of the clamping frame, and clamping plates are fixedly connected to the ends of the two electric cylinders close to each other.
[0009] Preferably, the clamping frame is in a U-shaped shape, and the two electric cylinders are symmetrically arranged up and down.
[0010] Preferably, the gear is meshed with the rack, and the mounting frame is in a U-shaped shape.
[0011] Preferably, a wire inlet pipe is fixedly connected in the through hole, an annular groove is provided on the inner wall of the wire inlet pipe, and a ball is rotatably arranged in the annular groove.
[0012] Preferably, a plurality of the balls are provided, and the plurality of balls are arranged in a ring array.
[0013] Preferably, four legs are fixedly connected to the bottom of the workbench, and self-locking universal wheels are respectively fixedly connected to the bottoms of the four legs.
[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0015] First, pass the wire to the right through the through hole of the guide plate, so that the wire is passed through the two clamping plates, and the clamping plates are pushed by the electric cylinder to clamp the wire. The servo motor drives the gear to rotate, so that the gear moves along the rack, and the sliders slide on the slide rods respectively, thereby moving the clamped wire to the right. After moving to the required position, the electric cylinder releases the clamping of the cable, and then the servo motor drives the gear to reset along the rack. After resetting, repeat the above operation again, and measure the length of the wire pulled to the right. Each reset is counted once, and the length of the wire can be calculated by multiplying the total number of resets by the length of the pull, thereby avoiding the problem of slippage between the wire and the meter wheel affecting the measured length and causing errors, and the length of the wire is measured accurately.
[0016] Second, by setting the ball in the wire inlet tube, when the wire is passed through the wire inlet tube and pulled to the right, the setting of the ball can reduce the friction of the wire and protect the surface of the wire. The self-locking universal wheel set at the bottom of the leg can facilitate the movement and fixation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from the right side;
[0019] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0020] Figure 4 This is a right-side perspective structural diagram of the utility model;
[0021] Figure 5 It is a left side cutaway and left side structural schematic diagram of the guide plate of the utility model.
[0022] Among them: 1. workbench; 2. guide plate; 3. vertical plate; 31. horizontal plate; 32. rack; 33. support plate; 34. slide bar; 35. slider; 36. mounting frame; 37. servo motor; 38. gear; 39. clamping frame; 40. electric cylinder; 41. clamping plate; 21. wire inlet pipe; 22. ball bearing; 23. support leg; 24. self-locking universal wheel. DETAILED DESCRIPTION
[0023] The specific implementation of the utility model will be further described in detail below with reference to the accompanying drawings.
[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A wire length measuring device comprises a workbench 1, a guide plate 2 is fixedly connected to the top of the workbench 1, a through hole is opened on one side of the guide plate 2, a vertical plate 3 is fixedly connected to the top of the workbench 1, a horizontal plate 31 is fixedly connected to the front of the vertical plate 3, a rack 32 is fixedly connected to the top of the horizontal plate 31, two groups of support plates 33 are fixedly connected to the front of the guide plate 2, a slide bar 34 is fixedly connected between each group of support plates 33, slide blocks 35 are slidably sleeved on the surface of the slide bars 34, and the ends of the slide blocks 35 close to each other are fixedly connected to the same mounting frame 36, a servo motor 37 is fixedly connected inside the mounting frame 36, a gear 38 is fixedly connected to the output shaft of the servo motor 37, and a clamping assembly is fixedly connected to the front of the mounting frame 36.
[0025] The clamping assembly includes a clamping frame 39 , and two electric cylinders 40 are fixedly connected to the front of the clamping frame 39 . Clamping plates 41 are fixedly connected to the ends of the two electric cylinders 40 that are close to each other.
[0026] The clamping frame 39 is in a U-shaped shape, and the two electric cylinders 40 are symmetrically arranged up and down.
[0027] The gear 38 is meshed with the rack 32 , and the mounting frame 36 is in a U-shaped shape.
[0028] Through the above technical solution, the wire is passed to the right through the through hole of the guide plate 2, so that the wire is passed between the two clamping plates 41, and the clamping plate 41 is pushed by the electric cylinder 40 to clamp the wire. The servo motor 37 drives the gear 38 to rotate, so that the gear 38 moves along the rack 32, and the sliders 35 slide on the slide rods 34 respectively, so that the clamped wire moves to the right. After moving to the required position, the electric cylinder 40 releases the clamping of the cable, and then the servo motor 37 drives the gear 38 to reset along the rack 32. After resetting, the above operation is repeated again, and the measurement is performed according to the length of the wire pulled to the right, and each reset is counted once. The length of the wire can be calculated by multiplying the total number of resets at the end by the length of the pull, thereby avoiding the problem of slippage between the wire and the meter wheel affecting the measured length and causing errors, and the length of the wire is accurately measured.
[0029] See also Figure 4 and Figure 5 A wire length measuring device is provided, wherein a wire inlet pipe 21 is fixedly connected to the inside of the hollow, an annular groove is provided on the inner wall of the wire inlet pipe 21, and a ball 22 is rotatably arranged in the annular groove.
[0030] A plurality of balls 22 are provided, and the plurality of balls 22 are arranged in a ring array.
[0031] Four legs 23 are fixedly connected to the bottom of the workbench 1 , and self-locking universal wheels 24 are fixedly connected to the bottoms of the four legs 23 .
[0032] Through the above technical solution, by setting the ball 22 in the wire inlet tube 21, when the wire is passed through the wire inlet tube 21 and pulled to the right, the setting of the ball 22 can reduce the friction of the wire and protect the surface of the wire. The self-locking universal wheel 24 set at the bottom of the support leg 23 facilitates the movement and fixation of the device.
[0033] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these specific embodiments without departing from the principles and spirit thereof, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire length measuring device, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected with a guide plate (2), one side of the guide plate (2) is provided with a through hole, the top of the workbench (1) is fixedly connected with a vertical plate (3), the front of the vertical plate (3) is fixedly connected with a horizontal plate (31), the top of the horizontal plate (31) is fixedly connected with a rack (32), the front of the guide plate (2) is fixedly connected with two groups of support plates (33), each group of the support plates (33) is fixedly connected with a slide bar (34), the surface of the slide bar (34) is slidably sleeved with a slide block (35), the ends of the slide blocks (35) close to each other are fixedly connected with the same installation frame (36), a servo motor (37) is fixedly connected inside the installation frame (36), the output shaft of the servo motor (37) is fixedly connected with a gear (38), and the front of the installation frame (36) is fixedly connected with a clamping assembly.
2. A wire length measuring device according to claim 1, characterized in that: The clamping assembly comprises a clamping frame (39), the front side of the clamping frame (39) is fixedly connected to two electric cylinders (40), and the ends of the two electric cylinders (40) close to each other are respectively fixedly connected to clamping plates (41).
3. The electric wire length measuring device according to claim 2, characterized in that: The clamping frame (39) is in a U-shaped shape, and the two electric cylinders (40) are symmetrically arranged up and down.
4. The electric wire length measuring device according to claim 1, characterized in that: The gear (38) is meshed with the rack (32), and the mounting frame (36) is in a U-shaped shape.
5. The electric wire length measuring device according to claim 1, characterized in that: A wire inlet pipe (21) is fixedly connected in the through hole, an annular groove is provided on the inner wall of the wire inlet pipe (21), and a ball (22) is rotatably arranged in the annular groove.
6. The electric wire length measuring device according to claim 5, characterized in that: A plurality of the rolling balls (22) are provided, and the plurality of the rolling balls (22) are arranged in a ring array.
7. The electric wire length measuring device according to claim 1, characterized in that: Four legs (23) are fixedly connected to the bottom of the workbench (1), and self-locking universal wheels (24) are respectively fixedly connected to the bottoms of the four legs (23).
Citation Information
Patent Citations
Test sampling length measuring device and control system thereof
CN210089552U
Cited By
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