Sealing ring neglected loading detection device
By designing a seal ring missed detection device, the combination of positioning mechanism and detection mechanism is used to solve the problem of low artificial visual detection efficiency, the rapid and efficient seal ring detection is achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202420624458.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the prior art, the missing installation detection of clutch motor O-rings relies on artificial vision, which is inefficient and can easily lead to visual fatigue, negligence and omission, resulting in defective product outflow and product quality problems.
A seal ring misinstall detection device is designed, including a detection base, a positioning mechanism and a detection mechanism. The positioning mechanism quickly fixes the clutch housing through the positioning table and the positioning part. The detection mechanism uses the detection camera to compare the image to detect the assembly of the sealing ring, and displays the detection result through the indicator light.
The fast and efficient seal ring missed detection is achieved, labor intensity is reduced, visual fatigue and negligence are avoided in manual inspection, and product quality is improved.
Smart Images

Figure CN222784575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clutch processing, in particular to a sealing ring missing installation detection device. Background Art
[0002] Sealing rings are suitable for hydraulic and pneumatic systems and various mechanical equipment and components. They play a sealing role in liquid and gas media in static or moving states. Among the sealing rings, O-rings are the most commonly used. O-rings are the most widely used seals on various mechanical equipment. They have an extremely simple cross-sectional structure and have a self-sealing effect. They have reliable sealing performance and are mainly used for static sealing and reciprocating motion sealing.
[0003] At present, after the clutch motor O-ring is assembled, it needs to be tested for missing and wrong installation. The more common missing installation test of the sealing ring is that the operator usually checks the clutch motor one by one with the naked eye to see if there is any missing sealing ring.
[0004] However, manual visual inspection is inefficient. After one or two hours of manual visual inspection, the eyes will become visually fatigued, which can easily lead to negligence and omissions, resulting in the outflow of defective products and quality problems of the clutch motor products. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a sealing ring missing detection device, which aims to solve the problem of low efficiency of manual visual inspection when inspecting the O-ring of the clutch motor. After one or two hours of manual visual inspection, the eyes will produce visual fatigue, which is prone to negligence and omissions, resulting in the outflow of defective products and quality problems of the clutch motor product.
[0006] To achieve the above object, the utility model is implemented through the following technical solutions: a sealing ring missing detection device, the sealing ring missing detection device comprising:
[0007] A detection base, used to support the positioning mechanism and the detection mechanism;
[0008] A positioning mechanism, arranged at the center of the detection base, comprises a positioning platform, a plurality of positioning parts arrayed on the positioning platform, and indicator lights corresponding to the positioning parts one by one;
[0009] The detection mechanism is arranged on the detection base and faces the positioning platform to detect whether the clutch motor is equipped with a sealing ring.
[0010] In summary, according to a sealing ring missing detection device proposed by the utility model, a positioning platform and a positioning part are arranged on the detection base to quickly fix the clutch housing, and a detection mechanism is used to detect whether the current clutch housing is equipped with a sealing ring. Combined with the comparison image, the comparison result is displayed in the form of an indicator light, so as to achieve the purpose of rapid detection, improve the detection efficiency, and reduce the labor intensity. Specifically, the sealing ring missing detection device includes a detection base, a positioning mechanism arranged at the center of the detection base, and a detection mechanism arranged on the detection base and facing the positioning platform. The positioning mechanism includes a positioning platform, a plurality of positioning parts arrayed on the positioning platform, and an indicator light corresponding to the positioning part one by one. The detection mechanism detects whether the clutch motor on the positioning part is equipped with a sealing ring by facing the positioning part, and matches the real-time acquired image with the comparison image. If the match fails, the indicator light turns red, indicating that the current clutch motor sealing ring is not assembled or the assembly is not compliant; if the match is successful, the indicator light turns green, indicating that the current clutch motor sealing ring is successfully assembled. This device replaces the manual detection method, improves the detection efficiency, and solves the problem of eye soreness caused by long-term detection.
[0011] Furthermore, the positioning platform is recessed to form a positioning portion that is configured to conform to the clutch motor.
[0012] Furthermore, the positioning portion includes a first positioning groove and a second positioning groove arranged between the first positioning groove and the indicator light, and a positioning hole is also arranged in the first positioning groove.
[0013] Furthermore, the detection mechanism includes a support platform and a plurality of detection cameras arranged on the support platform, the support platform is directly opposite to the positioning platform, and the detection cameras correspond one-to-one to the positioning parts.
[0014] Furthermore, the support platform is also electrically connected to a display for displaying the detection result of the corresponding positioning part of the detection camera.
[0015] Furthermore, a control switch is provided on the detection base, and the control switch is electrically connected to the support platform to control the detection camera to detect the clutch motor.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1It is a front view of a sealing ring missing installation detection device in one embodiment of the utility model;
[0019] Figure 2 It is a top view of the sealing ring missing installation detection device;
[0020] Figure 3 This is the assembly drawing of the sealing ring missing detection device and parts.
[0021] Component symbol description:
[0022] The detection base 100 , the positioning mechanism 200 , the positioning platform 210 , the positioning portion 220 , the first positioning groove 221 , the positioning hole 222 , the second positioning groove 223 , the indicator light 230 , the detection mechanism 300 , the support platform 310 , the detection camera 320 , the display 400 , and the control switch 500 . DETAILED DESCRIPTION
[0023] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. Several embodiments of the utility model are given in the accompanying drawings. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0024] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right", "upper", "lower" and similar expressions used herein are for illustrative purposes only and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] See also Figure 1-Figure 3, which is a schematic structural diagram of a sealing ring missing detection device provided in one embodiment of the utility model, the sealing ring missing detection device comprises a detection base 100, a positioning mechanism 200 arranged at the center of the detection base 100, and a detection mechanism 300 arranged on the detection base 100 and facing the positioning platform 210, wherein:
[0027] In order to facilitate the detection of the clutch motor, the height of the detection base 100 is set to 1m-1.2m. This height is suitable for the detection personnel to put the clutch motor into the positioning mechanism 200. At the same time, the detection base 100 is also used to support the positioning mechanism 200 and the detection mechanism 300, and is conducive to connecting the detection mechanism 300 with the display 400.
[0028] In order to realize the function of rapid detection, it is necessary to quickly locate the clutch motor. The detection principle of this device is: pre-collect the image of the clutch motor with qualified sealing ring assembly, then collect the image of the clutch motor to be detected, and then compare the two to obtain the result of whether it is compliant. Therefore, when performing the detection, it is necessary to position the clutch motor to a preset position to ensure that the collected image to be detected and the collected compliant image are in the same direction. Therefore, the positioning mechanism 200 includes a positioning platform 210 arranged at the center of the detection base 100, a number of positioning parts 220 arranged evenly at intervals on the positioning platform 210, and an indicator light 230 corresponding to the positioning part 220. The positioning part 220 is formed by the depression of the positioning platform 210, and its shape is arranged in the shape of the clutch motor so that the clutch motor is embedded in the positioning platform 210 for fixing.
[0029] Furthermore, in order to realize fast positioning of the clutch motor, the positioning portion 220 includes a first positioning groove 221 and a second positioning groove 223 disposed between the first positioning groove 221 and the indicator light 230, and a positioning hole 222 is further disposed in the first positioning groove 221. When the clutch motor needs to be positioned, it only needs to be inserted into the positioning hole 222 and rotated at a preset angle to be embedded in the positioning portion 220 to realize fast positioning.
[0030] Furthermore, in order to detect it, a detection mechanism 300 is provided in front of the positioning platform 210. The detection mechanism 300 includes a support platform 310 and a plurality of detection cameras 320 provided on the support platform 310. The detection cameras 320 correspond to the positioning parts 220 one by one, and are used to detect whether the clutch motor on the corresponding positioning part 220 is equipped with a sealing ring and whether the sealing ring is assembled properly.
[0031] In order to display the detection results, the support platform 310 is also electrically connected to a display 400 to send the display results to the display 400. After the detection camera 320 collects the image to be detected of the corresponding clutch motor, the image to be detected is sent to the display 400. The display 400 compares the image to be detected and the compliant image, and presents the detection results. At the same time, the indicator light 230 corresponding to the detection camera 320 lights up, and if it is qualified, it is a green light, and if it is unqualified, it is a red light. In this embodiment, the detection camera 320 can be a laser camera. By adjusting the height and angle of the laser camera so that the laser camera is located at the position with the best picture clarity and angle, the detection information is obtained by taking pictures with the laser camera. The number of positioning parts 220, indicator lights 230 and detection cameras 320 is 3, and in order to improve the detection efficiency, their number can be set to more.
[0032] A control switch 500 is also provided on the detection base 100 . The control switch 500 is electrically connected to the support platform 310 so as to control the detection camera 320 to detect the clutch motor.
[0033] In summary, according to a sealing ring missing detection device proposed by the utility model, a positioning platform and a positioning part are arranged on the detection base to quickly fix the clutch housing, and a detection mechanism is used to detect whether the current clutch housing is equipped with a sealing ring. Combined with the comparison image, the comparison result is displayed in the form of an indicator light, so as to achieve the purpose of rapid detection, improve the detection efficiency, and reduce the labor intensity. Specifically, the sealing ring missing detection device includes a detection base, a positioning mechanism arranged at the center of the detection base, and a detection mechanism arranged on the detection base and facing the positioning platform. The positioning mechanism includes a positioning platform, a plurality of positioning parts arrayed on the positioning platform, and an indicator light corresponding to the positioning part one by one. The detection mechanism detects whether the clutch motor on the positioning part is equipped with a sealing ring by facing the positioning part, and matches the real-time acquired image with the comparison image. If the match fails, the indicator light turns red, indicating that the current clutch motor sealing ring is not assembled or the assembly is not compliant; if the match is successful, the indicator light turns green, indicating that the current clutch motor sealing ring is successfully assembled. This device replaces the manual detection method, improves the detection efficiency, and solves the problem of eye soreness caused by long-term detection.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A sealing ring missing detection device, characterized in that: The sealing ring missing detection device comprises: A detection base, used to support the positioning mechanism and the detection mechanism; A positioning mechanism, arranged at the center of the detection base, comprises a positioning platform, a plurality of positioning parts arrayed on the positioning platform, and indicator lights corresponding to the positioning parts one by one; The detection mechanism is arranged on the detection base and faces the positioning platform to detect whether the clutch motor is equipped with a sealing ring.
2. The sealing ring missing detection device according to claim 1, characterized in that: The positioning platform is recessed to form a positioning portion that is arranged in the same shape as the clutch motor.
3. The sealing ring missing detection device according to claim 2, characterized in that: The positioning portion includes a first positioning groove and a second positioning groove arranged between the first positioning groove and the indicator light, and a positioning hole is further arranged in the first positioning groove.
4. The sealing ring missing detection device according to claim 1, characterized in that: The detection mechanism includes a support platform and a plurality of detection cameras arranged on the support platform. The support platform is directly opposite to the positioning platform, and the detection cameras correspond to the positioning parts one by one.
5. The sealing ring missing detection device according to claim 4, characterized in that: The support platform is also electrically connected to a display for displaying the detection result of the corresponding positioning part of the detection camera.
6. The sealing ring missing detection device according to claim 1, characterized in that: The detection base is also provided with a control switch, which is electrically connected to the support platform to control the detection camera to detect the clutch motor.