30-type high-speed continuous interlocking armoring machine

Abstract

The utility model discloses a 30-type high-speed continuous interlocking armoring machine, which relates to the technical field of cables and comprises a support frame, a driving mechanism is fixedly connected to the bottom of an inner cavity of the support frame, a tape releasing mechanism is arranged at one end of the driving mechanism, and a winding mechanism is arranged at one end, far away from the tape releasing mechanism, of the driving mechanism. The driving mechanism comprises a first motor, and the bottom of the first motor is fixedly connected with the bottom of the inner cavity of the supporting frame. According to the utility model, through the arrangement of the double motors in the driving mechanism, the rotating speed can be greatly improved as required in the process of armoring a cable, so that the armoring machine is enabled to wrap an aluminum strip on the surface of the cable more quickly, the production efficiency of the armoring machine is improved, and meanwhile, the strip releasing mechanism and the winding mechanism can guide the aluminum strip to a position between the pressing wheel A and the pressing wheel B, so that the production efficiency of the armoring machine is improved. And through meshing extrusion of the A pressing wheel and the B pressing wheel, a protrusion can be formed in the middle of the aluminum strip, the automation degree of equipment is improved, and the equipment operation difficulty of an operator is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a 30-type high-speed continuous interlocking armoring machine. Background Art

[0002] The continuous interlocking armoring machine is a mechanical device used for cable armoring. It is mainly used for forming armoring of various specifications of power cables and new rare earth aluminum alloy armored cables. The equipment adopts the continuous interlocking armoring process of metal strips inside and outside, which is hollow and round without damaging the insulation skin. The working principle of the continuous interlocking armoring machine is to wrap the metal strip around the cable in a continuous interlocking manner to form a solid armor layer to protect the cable from external damage. The equipment has the advantages of high precision, high speed, low noise, and low vibration, and can improve the armoring quality and production efficiency of the cable.

[0003] At present, the existing continuous interlocking armoring machines in China are all 130, 100, 60, and 50 types, and the smallest specification in the world is also 50. The development of smaller specifications is difficult, high-precision, and has higher requirements for equipment quality and performance. For this reason, the 30-type high-speed continuous interlocking armoring machine is proposed. Utility Model Content

[0004] The utility model provides a 30-type high-speed continuous interlocking armoring machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] The 30-type high-speed continuous interlocking armoring machine comprises a support frame, the bottom of the inner cavity of the support frame is fixedly connected with a driving mechanism, one end of the driving mechanism is provided with a belt unwinding mechanism, and the end of the driving mechanism away from the belt unwinding mechanism is provided with a winding mechanism.

[0007] A further improvement of the technical solution of the utility model is that the driving mechanism includes a first motor, the bottom of the first motor is fixedly connected to the bottom of the inner cavity of the support frame, one end of the first motor shaft is fixedly connected to a first synchronous wheel, and the surface of the first synchronous wheel is meshed with a first synchronous belt.

[0008] A further improvement of the technical solution of the utility model is that one end of the first synchronous belt is meshed with an MC30 type spindle synchronous wheel, the interior of the MC30 type spindle synchronous wheel is fixedly connected to an MC30 type spindle, and the surface of the MC30 type spindle is rotatably connected to the top of the support frame.

[0009] A further improvement of the technical solution of the utility model lies in that: a second motor is fixedly connected to the bottom of the inner cavity of the support frame, one end of the second motor shaft is rotatably connected to the second synchronous wheel, the surface of the second synchronous wheel is meshed with a second synchronous belt, one end of the second synchronous belt is meshed with a third synchronous wheel, the interior of the third synchronous wheel is fixedly connected to a rotating shaft, the end of the rotating shaft away from the third synchronous wheel is fixedly connected to a fourth synchronous wheel, the surface of the fourth synchronous wheel is meshed with a third synchronous belt, one end of the third synchronous belt is meshed with a fifth synchronous wheel, and the surface of the internal MC30 type spindle of the fifth synchronous wheel is fixedly connected.

[0010] A further improvement of the technical solution of the utility model is that the tape unwinding mechanism includes a turntable, a first guide wheel is fixedly connected to the surface of the turntable, a second guide wheel is fixedly connected to the side of the turntable close to the first guide wheel, and a third guide wheel is arranged on the side of the turntable close to the first guide wheel.

[0011] A further improvement of the technical solution of the utility model is that the winding mechanism includes a rotating seat, one side of the rotating seat is fixedly connected to a belt stop wheel, a guide wheel is arranged on the rotating seat near the belt stop wheel and above the belt stop wheel, and a drum-shaped guide wheel is arranged on the upper end of the rotating seat near the belt stop wheel.

[0012] A further improvement of the technical solution of the utility model is that a pressure wheel A is arranged on one side of the rotating seat close to the belt stop wheel and below the drum guide wheel, a groove is arranged on the surface of the pressure wheel A, a pressure wheel B is meshed on the surface of the pressure wheel A, and one end of the pressure wheel B is rotatably connected to one side of the rotating seat.

[0013] A further improvement of the technical solution of the utility model is that a hook is provided in the middle of the rotating seat near the A pressure wheel, and a pressure wheel is provided on the side of the rotating seat near the hook.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] The utility model provides a high-speed continuous interlocking armoring machine. Through the arrangement of dual motors in a driving mechanism, the rotation speed can be greatly increased as needed during the process of armoring the cable, thereby enabling the armoring machine to wrap the aluminum tape around the cable surface at a faster speed, thereby improving the production efficiency of the armoring machine. At the same time, the tape unwinding mechanism and the winding mechanism can guide the aluminum tape between the A pressure wheel and the B pressure wheel. Through the meshing and extrusion of the A pressure wheel and the B pressure wheel, a bulge can be formed in the middle of the aluminum tape, thereby improving the automation level of the equipment and reducing the difficulty of operating the equipment for the operator. At the same time, the setting of the hook can guide the extruded aluminum tape to the cable surface passing through the MC30 type main shaft. By replacing hooks with different bending angles, the processing size of the armoring machine can be flexibly adjusted, so that the processing accuracy is higher and the quality of the produced products is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;

[0017] Figure 2 It is a front structural schematic diagram of the utility model;

[0018] Figure 3 It is a side structural schematic diagram of the utility model;

[0019] Figure 4 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0020] Figure 5 For the utility model Figure 3 Enlarged structural diagram at B in the middle.

[0021] In the figure: 1. support frame; 2. driving mechanism; 21. first motor; 22. first synchronous wheel; 23. first synchronous belt; 24. MC30 type spindle synchronous wheel; 25. MC30 type spindle; 26. second motor; 27. second synchronous wheel; 28. second synchronous belt; 29. ​​third synchronous wheel; 210. rotating shaft; 211. fourth synchronous wheel; 212. third synchronous belt; 213. fifth synchronous wheel; 3. unwinding mechanism; 31. turntable; 32. first guide wheel; 33. second guide wheel; 34. third guide wheel; 4. winding mechanism; 41. rotating seat; 42. belt-blocking wheel; 43. guide wheel; 44. drum guide wheel; 45. A pressure wheel; 46. B pressure wheel; 47. hook; 48. pressure wheel. DETAILED DESCRIPTION

[0022] The present invention is further described in detail below in conjunction with the embodiments:

[0023] Example 1

[0024] like Figure 1-5As shown, the utility model provides a 30-type high-speed continuous interlocking armoring machine, including a support frame 1, a driving mechanism 2 is fixedly connected to the bottom of the inner cavity of the support frame 1, a tape unwinding mechanism 3 is arranged at one end of the driving mechanism 2, and a winding mechanism 4 is arranged at the end of the driving mechanism 2 away from the tape unwinding mechanism 3. The driving mechanism 2 includes a first motor 21, the bottom of the first motor 21 is fixedly connected to the bottom of the inner cavity of the support frame 1, one end of the rotating shaft of the first motor 21 is fixedly connected to a first synchronous wheel 22, the surface of the first synchronous wheel 22 is meshed with a first synchronous belt 23, one end of the first synchronous belt 23 is meshed with an MC30 type main shaft synchronous wheel 24, the interior of the MC30 type main shaft synchronous wheel 24 is fixedly connected to an MC30 type main shaft 25, and the MC30 type main shaft synchronous wheel 24 is fixedly connected to the MC30 type main shaft 25. The surface of the MC30 main shaft 25 is rotatably connected to the top of the support frame 1, and the bottom of the inner cavity of the support frame 1 is fixedly connected to a second motor 26, one end of the rotating shaft of the second motor 26 is rotatably connected to a second synchronous wheel 27, the surface of the second synchronous wheel 27 is meshed with a second synchronous belt 28, one end of the second synchronous belt 28 is meshed with a third synchronous wheel 29, the interior of the third synchronous wheel 29 is fixedly connected to a rotating shaft 210, the end of the rotating shaft 210 away from the third synchronous wheel 29 is fixedly connected to a fourth synchronous wheel 211, the surface of the fourth synchronous wheel 211 is meshed with a third synchronous belt 212, one end of the third synchronous belt 212 is meshed with a fifth synchronous wheel 213, and the interior of the fifth synchronous wheel 213 is fixedly connected to the surface of the MC30 main shaft 25.

[0025] In this embodiment, under the action of the first motor 21, the first synchronous wheel 22 drives the first synchronous belt 23 to rotate, and then the MC30 type spindle synchronous wheel 24 drives the MC30 type spindle 25 to rotate, so that the MC30 type spindle 25 drives the unwinding mechanism 3 and the winding mechanism 4 to rotate at the same time, so that the aluminum tape is wound around the surface of the cable passing through the MC30 type spindle 25. At the same time, the setting of the pressure wheel 48 can press the aluminum tape tightly to the cable surface to prevent the aluminum tape from falling off. At the same time, the second motor 26 can be started. Under the action of the high-speed rotation of the second motor 26, the second synchronous wheel 27 drives the second synchronous belt 28 to rotate, and then when the third synchronous wheel 29 rotates, the rotating shaft 210 drives the fourth synchronous wheel 211 to rotate, so that the third synchronous belt 212 drives the fifth synchronous wheel 213 to rotate, thereby increasing the overall rotation speed of the winding mechanism 4, improving the production efficiency of the armoring machine, and by replacing the hooks 47 with different bending angles, the processing size of the armoring machine can be changed to make it more convenient to use.

[0026] Example 2

[0027] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the unwinding mechanism 3 includes a turntable 31, a first guide wheel 32 is fixedly connected to the surface of the turntable 31, a second guide wheel 33 is fixedly connected to the side of the turntable 31 close to the first guide wheel 32, a third guide wheel 34 is provided on the side of the turntable 31 close to the first guide wheel 32, the winding mechanism 4 includes a rotating seat 41, a belt-blocking wheel 42 is fixedly connected to one side of the rotating seat 41, a guide wheel 43 is provided on the side of the rotating seat 41 close to the belt-blocking wheel 42 and above the belt-blocking wheel 42, and a drum-shaped guide wheel 44 is provided on the upper end of the rotating seat 41 close to the belt-blocking wheel 42.

[0028] In this embodiment, the aluminum strip on the surface of the turntable 31 is guided by the first guide wheel 32, deflected by a certain angle, and then overlapped with the surface of the second guide wheel 33. Then, under the action of the second guide wheel 33, it is deflected again and overlapped with the surface of the third guide wheel 34. After being guided and deflected by the third guide wheel 34 for the third time, it is guided to the surface of the belt stop wheel 42. The arrangement of multiple guide wheels makes the single deflection angle of the aluminum strip smaller, thereby avoiding excessive tension on one side of the aluminum strip due to excessive deflection angle.

[0029] Example 3

[0030] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a pressure wheel A 45 is provided on the rotating seat 41 near the side of the belt stop pulley 42 and below the drum guide wheel 44, the surface of the pressure wheel A 45 is provided with a groove, the surface of the pressure wheel A 45 is meshed with a pressure wheel B 46, one end of the pressure wheel B 46 is rotatably connected to one side of the rotating seat 41, a hook 47 is provided in the middle of the rotating seat 41 near the side of the pressure wheel A 45, and a pressure wheel 48 is provided on the side of the rotating seat 41 near the hook 47.

[0031] In this embodiment, under the action of the guide wheel 43, the aluminum strip is guided along the guide wheel 43 to the surface of the drum guide wheel 44, and again under the guidance of the drum guide wheel 44, passes between the A pressure wheel 45 and the B pressure wheel 46, and overlaps with the inner wall of the hook 47. When passing between the A pressure wheel 45 and the B pressure wheel 46, the aluminum strip is squeezed by the B pressure wheel under the action of the groove on the surface of the A pressure wheel, and a bulge is formed in the middle of the aluminum strip. Then, under the guidance of the hook 47, the aluminum strip is guided to the surface of the cable.

[0032] The following is a detailed description of the working principle of the 30-type high-speed continuous interlocking armoring machine.

[0033] like Figure 1-5As shown, during processing, the aluminum strip on the surface of the turntable 31 is guided by the first guide wheel 32, deflected by a certain angle, and then overlapped to the surface of the second guide wheel 33. Then, under the action of the second guide wheel 33, it is deflected again and overlapped to the surface of the third guide wheel 34. After being guided by the third guide wheel 34 for the third time and deflected by the angle, it is guided to the surface of the belt-blocking wheel 42. The setting of multiple guide wheels makes the single deflection angle of the aluminum strip smaller, avoiding tension on one side of the aluminum strip due to excessive deflection angle. The force is too large. Subsequently, under the action of the guide wheel 43, the aluminum strip is guided along the guide wheel 43 to the surface of the drum guide wheel 44. Under the guidance of the drum guide wheel 44 again, it passes between the A pressure wheel 45 and the B pressure wheel 46 and overlaps with the inner wall of the hook 47. When passing between the A pressure wheel 45 and the B pressure wheel 46, the aluminum strip is squeezed by the B pressure wheel under the action of the groove on the surface of the A pressure wheel, and a bulge is formed in the middle of the aluminum strip. Subsequently, under the guidance of the hook 47, the aluminum strip is guided to the surface of the cable. At the same time, in the first Under the action of a motor 21, the first synchronous wheel 22 drives the first synchronous belt 23 to rotate, and then the MC30 type spindle synchronous wheel 24 drives the MC30 type spindle 25 to rotate, so that the MC30 type spindle 25 drives the unwinding mechanism 3 and the winding mechanism 4 to rotate at the same time, so that the aluminum tape is wound around the surface of the cable running through the MC30 type spindle 25. At the same time, the setting of the pressure wheel 48 can press the aluminum tape tightly to the cable surface to prevent the aluminum tape from falling off. At the same time, the second motor 26 can be started. Under the action of the high-speed rotation of the second motor 26, the second synchronous wheel 27 drives the second synchronous belt 28 to rotate, and then when the third synchronous wheel 29 rotates, the rotating shaft 210 drives the fourth synchronous wheel 211 to rotate, so that the third synchronous belt 212 drives the fifth synchronous wheel 213 to rotate, thereby increasing the overall rotation speed of the winding mechanism 4, improving the production efficiency of the armoring machine, and by replacing the hooks 47 with different bending angles, the processing size of the armoring machine can be changed to make it more convenient to use.

[0034] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1.30 type high speed continuous interlocking armoring machine, comprising a support frame (1), characterized in that: The bottom of the inner cavity of the support frame (1) is fixedly connected to a driving mechanism (2), one end of the driving mechanism (2) is provided with a tape unwinding mechanism (3), and the end of the driving mechanism (2) away from the tape unwinding mechanism (3) is provided with a winding mechanism (4), the driving mechanism (2) comprises a first motor (21), the bottom of the first motor (21) is fixedly connected to the bottom of the inner cavity of the support frame (1), one end of the rotating shaft of the first motor (21) is fixedly connected to a first synchronous wheel (22), the surface of the first synchronous wheel (22) is meshed with a first synchronous belt (23), one end of the first synchronous belt (23) is meshed with an MC30 type main shaft synchronous wheel (24), the internal fixed connection of the MC30 type main shaft synchronous wheel (24) A MC30 type spindle (25) is connected, the surface of the MC30 type spindle (25) is rotatably connected to the top of the support frame (1), the bottom of the inner cavity of the support frame (1) is fixedly connected to a second motor (26), one end of the rotating shaft of the second motor (26) is rotatably connected to a second synchronous wheel (27), the surface of the second synchronous wheel (27) is meshed with a second synchronous belt (28), one end of the second synchronous belt (28) is meshed with a third synchronous wheel (29), the interior of the third synchronous wheel (29) is fixedly connected to a rotating shaft (210), the end of the rotating shaft (210) away from the third synchronous wheel (29) is fixedly connected to a fourth synchronous wheel (211), the surface of the fourth synchronous wheel (211) is meshed with A third synchronous belt (212), one end of the third synchronous belt (212) is meshed with a fifth synchronous wheel (213), the surface of the internal MC30 type main shaft (25) of the fifth synchronous wheel (213) is fixedly connected, the unwinding mechanism (3) comprises a turntable (31), the surface of the turntable (31) is fixedly connected with a first guide wheel (32), a side of the turntable (31) close to the first guide wheel (32) is fixedly connected with a second guide wheel (33), a side of the turntable (31) close to the first guide wheel (32) is provided with a third guide wheel (34), the winding mechanism (4) comprises a rotating seat (41), one side of the rotating seat (41) is fixedly connected with a belt blocking wheel (42), the rotating seat (41) close to the belt blocking wheel (42) A guide wheel (43) is arranged on one side of the wheel (42) and above the belt stop wheel (42); a drum guide wheel (44) is arranged on the upper end of the rotating seat (41) close to the belt stop wheel (42); an A pressure wheel (45) is arranged on the rotating seat (41) close to the belt stop wheel (42) and below the drum guide wheel (44); a groove is arranged on the surface of the A pressure wheel (45); a B pressure wheel (46) is meshed on the surface of the A pressure wheel (45); one end of the B pressure wheel (46) is rotatably connected to one side of the rotating seat (41); a hook (47) is arranged in the middle of the rotating seat (41) close to the A pressure wheel (45); and a pressure wheel (48) is arranged on the side of the rotating seat (41) close to the hook (47).

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