Distillation device for cleaning agent production

By designing a distillation device for the production of detergent containing stirring leaves, the problem of stirring and mixing when existing devices cannot be distilled is solved, and the effect of uniform separation of ingredients and improving product quality is achieved.

CN222788467UActive Publication Date: 2025-04-25SUZHOU GOLDEN ENZYME ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202323628247.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-04-25
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing distillation device for cleaning agent production cannot be used for stirring and mixing during distillation during use, resulting in the inability to separate the components of the cleaning agent evenly, affecting the distillation effect and product performance.

Method used

A distillation device including a bracket, a reactor, a heating block, a motor, a rotary shaft, a stirring leaf, a distillation cover, a condenser tube and a collection tank is designed. Mixed distillation is achieved through the rotation of the stirring leaf to ensure uniform separation of the ingredients.

Benefits of technology

The mixed distillation effect of the distillation device is achieved, the temperature gradient is reduced, the temperature uniformity of the finished product and the consistency of the component concentration, and the quality and performance of the product are improved.

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Abstract

The utility model relates to the technical field of cleaning agent processing equipment, and discloses a distillation device for cleaning agent production, which comprises a bottom plate, the left side of the top of the bottom plate is fixedly connected with a bracket, the inner wall of the right side of the bracket is connected with a reaction kettle in a clamping manner, the inner wall of the reaction kettle is fixedly connected with a heating block, and the top of the reaction kettle is fixedly connected with a motor I; a rotating shaft is fixedly connected to the output end of the motor I, uniformly distributed stirring blades are fixedly connected to the outer wall of the rotating shaft, a kettle opening is formed in the right side of the top of the reaction kettle, a distillation cover is connected to the interior of the kettle opening in a clamping manner, a condensation pipe is fixedly connected to the top of the distillation cover, and a collection tank is fixedly connected to the other end of the condensation pipe. According to the utility model, the mixed distillation effect of the distillation device is realized, the temperature gradient is effectively reduced, the temperature of the whole mixture is ensured to be more uniform, the concentration of each component in a product formula is better controlled, the variability is reduced, and the consistency and quality of products are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of detergent processing equipment, in particular to a distillation device for detergent production. Background Art

[0002] Detergents are chemicals or mixtures used to clean and remove dirt. They can be used in household cleaning, industrial cleaning and professional fields. They are usually complex mixtures of water, surfactants, solvents, fragrances and other ingredients. They are usually separated by controlling the temperature through distillation to improve their purity and ensure their quality and stability.

[0003] A Chinese patent document with a search announcement number of CN216023218U discloses a distillation device for producing cleaning agents, comprising a distillation kettle and a cooling pipe, characterized in that a support column is fixedly connected to the bottom end of the distillation kettle, an insulation layer is fixedly provided on the outer side of the distillation kettle, a feed pipe is connected to one side of the distillation kettle, a flow valve is provided on the feed pipe, a top cover is provided on the top of the distillation kettle, the cooling pipe passes through a through hole and is fixedly connected to the top cover, and one end of the cooling pipe located in the distillation kettle is fixedly connected to a steam collecting tank. The utility model can effectively display the rate of generation of cleaning agent steam by adding a pressure gauge. When the steam generation rate is low, the heating heat can be increased to improve the efficiency. When distillation is excessive, the pressure valve is opened and the alarm is turned on, thereby reducing safety hazards. By arranging a filter screen at the feed inlet, impurities can be effectively prevented from accumulating in the distillation kettle and affecting the distillation efficiency.

[0004] However, when the above equipment is in use, it is impossible to stir and mix during distillation, and the detergent is a complex mixture composed of multiple components. If it fails to mix, the different components may not be separated evenly, resulting in an unsatisfactory distillation effect, which in turn affects the performance and effect of the detergent. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a distillation device for detergent production, aiming to improve the problem that the above equipment cannot be mixed during operation and avoid affecting the distillation effect.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a distillation device for producing detergents, comprising a bottom plate, a bracket is fixedly connected to the left side of the top of the bottom plate, a reactor is connected to the inner wall of the right side of the bracket in a snap-fitting manner, a heating block is fixedly connected to the inner wall of the reactor, a motor 1 is fixedly connected to the top of the reactor, a rotating shaft is fixedly connected to the output end of the motor 1, and stirring blades distributed evenly are fixedly connected to the outer wall of the rotating shaft, a reactor opening is provided on the right side of the top of the reactor, a distillation cover is connected to the inside of the reactor opening in a snap-fitting manner, a condenser is fixedly connected to the top of the distillation cover, a collecting tank is fixedly connected to the other end of the condenser, and a blowing assembly is provided on the left side of the reactor;

[0007] Through the above technical scheme, the mixed distillation effect of the distillation device is achieved through the cooperation of the bracket, the reactor, the heating block, the motor, the rotating shaft, the stirring blade, the reactor mouth, the distillation cover, the condenser and the collecting tank.

[0008] Further, the blowing assembly includes an air duct and a valve, the air duct is fixedly connected to the left side of the reactor, a second motor is fixedly connected to the middle side of the air duct, a fan is fixedly connected to the output end of the second motor, an air duct is fixedly connected to the top of the air duct, a valve is fixedly connected to the left side of the top of the reactor, and the other end of the air duct is fixedly connected to the top of the valve;

[0009] Through the above technical solution, through the cooperation of the air duct, air pipe, valve, motor 2 and fan, the cooling effect after the distillation device ends its operation is achieved.

[0010] Furthermore, a water tank is fixedly connected to the right side of the top of the bottom plate, a water pump is fixedly connected to the bottom of the left side of the water tank, a hose is fixedly connected to the output end of the water pump, a water inlet cover is fixedly connected to the other end of the hose, the water inlet cover is snap-connected to the inside of the kettle mouth, and a rotating cover is rotatably connected to the right side of the top of the water tank;

[0011] Through the above technical solution, the cleaning effect of the distillation device is achieved through the cooperation of the water tank, the rotating cover, the water pump, the kettle mouth, the hose and the water inlet cover.

[0012] Furthermore, a discharge port is fixedly connected to the bottom of the reactor;

[0013] Through the above technical solution, the distilled liquid or cleaned water can be easily discharged through the discharge port.

[0014] Furthermore, an observation port is fixedly connected to the front end of the reactor;

[0015] Through the above technical solution, it is convenient to observe the internal state of the reactor during distillation through the observation port.

[0016] Further, the collection tank is arranged on the left side of the top of the water tank;

[0017] Through the above technical solution, the collection tank can be easily placed through the water tank.

[0018] Furthermore, a filter is fixedly connected to the bottom end of the air duct;

[0019] Through the above technical solution, external dust is prevented from entering the reactor through the filter.

[0020] Furthermore, the bottom of the base plate is fixedly connected with uniformly distributed universal wheels;

[0021] Through the above technical solution, the distillation device as a whole can be easily moved and transported by means of universal wheels.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, through the above technical scheme, through the cooperation of the bracket, the reactor, the heating block, the motor, the rotating shaft, the stirring blade, the reactor mouth, the distillation cover, the condenser and the collecting tank, the mixed distillation effect of the distillation device is achieved, the temperature gradient is effectively reduced, the temperature of the whole mixture is ensured to be more uniform, the concentration of each component in the product formula is better controlled, the variability is reduced, and the consistency and quality of the product are ensured.

[0024] 2. In the utility model, through the above technical scheme, through the cooperation of the water tank, the rotating cover, the water pump, the kettle mouth, the hose and the water inlet cover, the cleaning effect of the distillation device is achieved, and the deposited salts, solvents or other residual impurities left during the distillation are effectively removed, and cross contamination between different batches is prevented. At the same time, the corrosion and wear of the equipment are reduced, the maintenance cost is reduced, and the continuous and efficient operation of the equipment is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of a distillation device for producing cleaning agents proposed in the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of a reactor of a distillation device for producing cleaning agents proposed in the utility model;

[0027] Figure 3 The utility model discloses a schematic diagram of the structure of an air duct of a distillation device for producing a cleaning agent.

[0028] Legend:

[0029] 1. Reactor; 2. Motor 1; 3. Rotating shaft; 4. Stirring blade; 5. Kettle mouth; 6. Distillation cover; 7. Condenser; 8. Collecting tank; 9. Bracket; 10. Bottom plate; 11. Air duct; 12. Air duct; 13. Valve; 14. Motor 2; 15. Fan; 16. Water tank; 17. Water pump; 18. Hose; 19. Heating block; 20. Discharge port; 21. Water inlet cover; 22. Filter; 23. Universal wheel; 24. Rotating cover; 25. Observation port. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-2 The utility model provides an embodiment: a distillation device for producing detergents, comprising a bottom plate 10, a bracket 9 is fixedly connected to the left side of the top of the bottom plate 10, a reactor 1 is connected to the inner wall of the right side of the bracket 9 by snapping, a heating block 19 is fixedly connected to the inner wall of the reactor 1, a motor 2 is fixedly connected to the top of the reactor 1, a rotating shaft 3 is fixedly connected to the output end of the motor 2, and a uniformly distributed stirring blade 4 is fixedly connected to the outer wall of the rotating shaft 3, a kettle mouth 5 is provided on the right side of the top of the reactor 1, a distillation cover 6 is snap-connected inside the kettle mouth 5, a condenser 7 is fixedly connected to the top of the distillation cover 6, and a collecting tank 8 is fixedly connected to the other end of the condenser 7, a discharge port 20 is fixedly connected to the bottom of the reactor 1, an observation port 25 is fixedly connected to the front end of the water tank 16, and a bottom of the bottom plate 10 is fixedly connected to The universal wheels 23 are evenly distributed, and a blowing assembly is provided on the left side of the reactor 1. The liquid of the distilled detergent raw material is poured into the reactor 1 through the reactor mouth 5, and then the distillation cover 6 is engaged with the reactor mouth 5. The motor 2 is started to rotate the shaft 3, and the shaft 3 drives the stirring blade 4 to rotate in the reactor 1 to stir and mix the internal liquid. At the same time, the heating block 19 is used to heat and form steam for distillation. The distilled steam enters the condenser 7 through the distillation cover 6 engaged with the reactor mouth 5, and finally the pure distilled water enters the collecting tank 8. The liquid inside the reactor 1 is discharged by opening the discharge port 20 after distillation. When distillation is carried out in the reactor 1, the internal situation can be observed through the observation port 25. The universal wheel 23 facilitates the movement and transportation of the entire distillation device.

[0032] Reference Figure 1-3The blowing component includes an air duct 11 and a valve 13. The air duct 11 is fixedly connected to the left side of the reactor 1. A motor 2 14 is fixedly connected to the middle side of the air duct 11. A fan 15 is fixedly connected to the output end of the motor 2 14. An air duct 12 is fixedly connected to the top of the air duct 11. A valve 13 is fixedly connected to the left side of the top of the reactor 1. The other end of the air duct 12 is fixedly connected to the top of the valve 13. A filter screen 22 is fixedly connected to the bottom end of the air duct 11. After the reactor 1 is running and emptied, the valve 13 is opened, and the fan 15 is driven by the motor 2 14 to rotate, and the external air is transmitted to the air duct 12 through the air duct 12. The valve 13 is opened to fill the air into the reactor 1, and the air is discharged by opening the discharge port 20 to cool the interior. When the reactor 1 is heated and distilled, the valve 13 is closed to prevent steam from flowing out, and the filter screen 22 is used to prevent external dust from entering the reactor 1.

[0033] Reference Figure 1-2 A water tank 16 is fixedly connected to the right side of the top of the bottom plate 10, a water pump 17 is fixedly connected to the bottom of the left side of the water tank 16, a hose 18 is fixedly connected to the output end of the water pump 17, and a water inlet cover 21 is fixedly connected to the other end of the hose 18, and the water inlet cover 21 is snap-fitted and connected to the inside of the kettle mouth 5. A rotating cover 24 is rotatably connected to the right side of the top of the water tank 16, the distillation cover 6 is separated from the kettle mouth 5, and then the water inlet cover 21 is snap-fitted into the kettle mouth 5, the water in the reactor 1 is pumped out by the water pump 17 and transmitted to the hose 18, and the water is poured into the reactor 1 through the water inlet cover 21, and the motor 2 is started to make the rotating shaft 3 drive the stirring blade 4 to rotate and clean in the reactor 1, and the cleaned water is discharged by opening the discharge port 20. When the amount of water in the reactor 1 is too little, the rotating cover 24 is opened to replenish water, and the collecting tank 8 is arranged on the left side of the top of the reactor 1.

[0034] Working principle: When the distillation device for detergent production is used, the liquid of the detergent raw material is distilled from the detergent and poured into the reactor 1 through the kettle mouth 5, and then the distillation cover 6 is snapped into the kettle mouth 5, and the motor 2 is started to make the rotating shaft 3 drive the stirring blade 4 to rotate in the reactor 1, the detergent raw materials are mixed and heated by the heating block 19, and the detergent raw materials are heated to steam and passed into the condenser 7 through the distillation cover 6 to form pure distilled water and poured into the collection tank 8, and the distilled raw materials are discharged by opening the discharge port 20, and the valve 13 is opened and then passed through Motor 2 14 drives fan 15 to rotate, and external air is poured into reactor 1 through air duct 12 to cool down reactor 1. The cooled air is discharged through discharge port 20, and distillation cover 6 is separated from reactor mouth 5. Water inlet cover 21 is engaged with reactor mouth 5, and hose 18 is started to extract water in water tank 16 and transfer it to hose 18. Water is poured into reactor 1 through water inlet cover 21. Motor 1 2 is started to make shaft 3 drive stirring blade 4 to rotate, so as to clean water in reactor 1, and the cleaned water is discharged through discharge port 20.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A distillation apparatus for producing a cleaning agent, comprising a bottom plate (10), characterized in that: A bracket (9) is fixedly connected to the left side of the top of the bottom plate (10), and a reactor (1) is snap-connected to the inner wall of the right side of the bracket (9). A heating block (19) is fixedly connected to the inner wall of the reactor (1). A motor (2) is fixedly connected to the top of the reactor (1), and a rotating shaft (3) is fixedly connected to the output end of the motor (2). The outer wall of the rotating shaft (3) is fixedly connected to evenly distributed stirring blades (4). A kettle mouth (5) is provided on the right side of the top of the reactor (1), and a distillation cover (6) is snap-connected inside the kettle mouth (5). A condenser (7) is fixedly connected to the top of the distillation cover (6), and a collecting tank (8) is fixedly connected to the other end of the condenser (7). A blowing assembly is provided on the left side of the reactor (1).

2. A distillation device for producing a cleaning agent according to claim 1, characterized in that: The blowing assembly comprises an air duct (11) and a valve (13); the air duct (11) is fixedly connected to the left side of the reaction kettle (1); a second motor (14) is fixedly connected to the middle side of the air duct (11); a fan (15) is fixedly connected to the output end of the second motor (14); an air pipe (12) is fixedly connected to the top of the air duct (11); the valve (13) is fixedly connected to the left side of the top of the reaction kettle (1); and the other end of the air pipe (12) is fixedly connected to the top of the valve (13).

3. A distillation device for producing a cleaning agent according to claim 1, characterized in that: A water tank (16) is fixedly connected to the right side of the top of the bottom plate (10), a water pump (17) is fixedly connected to the bottom of the left side of the water tank (16), a hose (18) is fixedly connected to the output end of the water pump (17), and a water inlet cover (21) is fixedly connected to the other end of the hose (18), the water inlet cover (21) is snap-fitted and connected to the inside of the kettle mouth (5), and a rotating cover (24) is rotatably connected to the right side of the top of the water tank (16).

4. A distillation device for producing a cleaning agent according to claim 1, characterized in that: The bottom of the reaction kettle (1) is fixedly connected with a discharge port (20).

5. A distillation device for producing a cleaning agent according to claim 1, characterized in that: The front end of the reaction kettle (1) is fixedly connected with an observation port (25).

6. A distillation device for producing a cleaning agent according to claim 2, characterized in that: The collection tank (8) is arranged on the left side of the top of the water tank (16).

7. A distillation device for producing a cleaning agent according to claim 2, characterized in that: A filter screen (22) is fixedly connected to the bottom end of the air duct (11).

8. A distillation device for producing a cleaning agent according to claim 1, characterized in that: The bottom of the base plate (10) is fixedly connected with uniformly distributed universal wheels (23).

Citation Information

Patent Citations

  • Distillation device for cleaning agent production

    CN216023218U