Sand-in-water mixer

By designing a multi-stage mixing shaft system and transmission gear set in a water-covered sand mixer, combined with the rolling assembly, the problems of material coagulation and agglomeration are solved, and the mixing efficiency and effect are improved.

CN222789105UActive Publication Date: 2025-04-25浙江瑞迪新材料股份有限公司
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Patent Information

Application Number
CN202422063515.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-04-25
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing water-covered sand mixer is prone to condense during the mixing stage, resulting in a decrease in the mixing rate, and the material is prone to agglomeration due to moisture, affecting the mixing effect.

Method used

A water-in-sand mixer is designed, using a stirring assembly and a rolling assembly. The agitating assembly includes a multi-stage agitating shaft system and a transmission gear set. Through a stirring shaft system with different rotation directions and speeds, the material is prevented from agglomerating; the rolling assembly reduces the size of material particles by supporting crossbars, rolling parts and screens.

Benefits of technology

Through the design of the multi-stage stirring shaft system and transmission gear set, the stirring efficiency of the material is improved and the agglomeration of the materials in the stirring tank is avoided; the rolling component effectively reduces the size of the material particles and improves the mixing effect.

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Abstract

The utility model discloses a sand-in-water mixer. The sand-in-water mixer comprises a driving motor, a rotating shaft, a feeding hole, a discharging hole, supporting legs and a stirring tank, the stirring assembly is used for preventing materials in the stirring tank from caking in the stirring process; the rolling assembly is used for reducing the size of the materials entering the stirring tank; according to the utility model, the transmission gear set is arranged, so that the rotation directions and the rotation speeds of all the stirring shafts in the stirring tank are different, the stirring effect on materials is improved through different rotation speeds and rotation directions, and the materials in the stirring tank are effectively prevented from caking; and meanwhile, through the arrangement of a supporting cross rod, a rolling part and a screen, large-particle materials can be effectively rolled and preliminarily screened in the feeding stage, and therefore the effect of reducing the particle size of the materials is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mixing devices, and in particular relates to a water-covered sand mixer. Background Art

[0002] Water-in-sand paint, sand-textured liquid granite, also known as water-in-sand multi-color paint, is a water-based environmentally friendly exterior wall decoration paint after real stone paint and water-in-water multi-color paint. It adopts the method of coating natural colored sand with water-in-water multi-color dots, and the simulation degree of natural granite stone can reach more than 95%. Compared with ordinary multi-color paint, it has both the texture of natural stone and a strong texture effect, and the three-dimensional effect is stronger.

[0003] For example, the Chinese utility model with publication number CN221182542U is a water-bag sand preparation device, which uses a crossbar structure and an annular block structure in combination. When working, the stirring rod is close to the bottom of the cylinder, and the crossbar and the annular block are used to fully mix the raw materials in the inner cavity of the stirring cylinder. After the stirring is completed, the downward movement of the annular block and the shape design of the outer surface of the crossbar and the annular block are used to achieve the effect of efficient stirring and automatic cleaning to avoid the waste of raw materials. However, such a structure still has the following significant defects:

[0004] 1. During the mixing stage of the water-in-sand mixer, the material has a certain coagulation property after meeting water, which causes coagulation during the mixing process, thus greatly reducing the mixing rate of the water-in-sand mixer;

[0005] 2. During the feeding stage of the water-based sand mixer, the material will clump due to moisture, resulting in poor mixing effect. Summary of the invention

[0006] The utility model aims to solve one of the technical problems existing in the prior art.

[0007] The present application provides a water-bag sand mixer, comprising:

[0008] Driving motor, rotating shaft, feed port, discharge port, supporting legs, mixing tank;

[0009] Also includes:

[0010] A stirring assembly, which is used to prevent the material in the stirring tank from agglomerating during the stirring process;

[0011] A rolling assembly is used to reduce the size of the material entering the mixing tank.

[0012] The stirring assembly includes:

[0013] A stirring shaft system, which is arranged inside the stirring tank;

[0014] A stirring blade is arranged on the stirring shaft system.

[0015] The stirring shaft system includes:

[0016] A fourth stirring shaft, the top end of which is connected to the stirring tank;

[0017] a third stirring shaft, which is rotatably connected to the fourth stirring shaft;

[0018] a second stirring shaft, which is rotatably connected to the third stirring shaft;

[0019] A first stirring shaft is rotatably connected to the second stirring shaft.

[0020] The stirring assembly also includes:

[0021] A transmission gear set is used to change the rotation direction and rotation speed of the stirring shaft system.

[0022] The transmission gear set includes:

[0023] An internal gear set, which is used to change the rotation direction of the second stirring shaft and the third stirring shaft;

[0024] An external gear set is used to change the rotation direction of the first stirring shaft and the fourth stirring shaft.

[0025] The internal gear set includes:

[0026] A third gear, which is arranged at an end of the rotating shaft away from the driving motor;

[0027] a fourth gear meshingly connected with a side surface of the third gear and having a lower surface fixedly connected with the second stirring shaft;

[0028] The fifth gear is meshed and connected with the side surface of the third gear, and the lower surface of the fifth gear is fixedly connected with the third stirring shaft.

[0029] The external gear set includes:

[0030] a first gear disposed on a side surface of the rotating shaft;

[0031] a second gear meshingly connected with a side surface of the first gear and having a lower surface fixedly connected with the first stirring shaft;

[0032] The sixth gear is meshed and connected with the side surface of the first gear, and the lower surface of the sixth gear is fixedly connected with the fourth stirring shaft.

[0033] The structural shape of the stirring blade is spiral.

[0034] Rolling components include:

[0035] A supporting crossbar, which is arranged on the first stirring shaft;

[0036] A rolling component, which is arranged on the supporting cross bar;

[0037] A screen is arranged on the stirring tank.

[0038] The rolling components also include:

[0039] A fixing structure is arranged at the connection between the first stirring shaft and the supporting cross bar.

[0040] The beneficial effects of the utility model are as follows:

[0041] 1. Through the setting of the transmission gear, the rotation direction and rotation speed of the first stirring shaft, the second stirring shaft, the third stirring shaft and the fourth stirring shaft inside the stirring tank can be different. Through different rotation speeds and rotation directions, the stirring effect of the material is increased to avoid the agglomeration of the material inside the stirring tank;

[0042] 2. Through the setting between the supporting crossbar, the rolling parts and the screen, the materials with larger particles can be rolled during the feeding stage, thereby playing a role in reducing the particle size of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a structural schematic diagram of a water-sand mixer in an embodiment of the present application;

[0044] Figure 2 This is a schematic cross-sectional view of a water-sand mixer in an embodiment of the present application;

[0045] Figure 3 This is a schematic diagram of the structure of the stirring assembly in the embodiment of the present application;

[0046] Figure 4 It is a schematic diagram of the structure of the rolling assembly in the embodiment of the present application.

[0047] Reference numerals

[0048] 1-driving motor, 2-rotating shaft, 3-feeding port, 4-discharging port, 5-supporting leg, 6-mixing tank, 7-mixing assembly, 71-mixing shaft system, 711-first mixing shaft, 712-second mixing shaft, 713-third mixing shaft, 714-fourth mixing shaft, 72-mixing blade, 73-transmission gear set, 74-internal gear set, 741-third gear, 742-fourth gear, 743-fifth gear, 75-external gear set, 751-first gear, 752-second gear, 753-sixth gear, 8-rolling assembly, 81-supporting crossbar, 82-rolling component, 83-screen, 84-fixed structure. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0050] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0051] In the following, in conjunction with the accompanying drawings, a water-in-sand mixer provided in an embodiment of the present application is described in detail through specific embodiments and application scenarios.

[0052] Embodiment 1:

[0053] like Figures 1 to 3 As shown, an embodiment of the present application provides a water-bagged sand mixer, including a driving motor 1, a rotating shaft 2, a feed port 3, a discharge port 4, support legs 5, and a mixing tank 6, characterized in that it also includes a mixing component 7, which is used to prevent the material in the mixing tank 6 from clumping during the mixing process; and a rolling component 8, which is used to reduce the size of the material entering the mixing tank 6.

[0054] Furthermore, the stirring assembly 7 includes a stirring shaft system 71 , which is disposed inside the stirring tank 6 ; and a stirring blade 72 , which is disposed on the stirring shaft system 71 .

[0055] Furthermore, the stirring shaft system 71 includes a fourth stirring shaft 714, the top end of which is connected to the stirring tank 6; a third stirring shaft 713, which is rotationally connected to the fourth stirring shaft 714; a second stirring shaft 712, which is rotationally connected to the third stirring shaft 713; and a first stirring shaft 711, which is rotationally connected to the second stirring shaft 712.

[0056] Furthermore, the stirring assembly 7 also includes a transmission gear set 73, which is used to change the rotation direction and rotation speed of the stirring shaft system 71.

[0057] Furthermore, the transmission gear set 73 includes an internal gear set 74 for changing the rotation direction of the second stirring shaft 712 and the third stirring shaft 713 ; and an external gear set 75 for changing the rotation direction of the first stirring shaft 711 and the fourth stirring shaft 714 .

[0058] Furthermore, the internal gear set 74 includes: a third gear 741, which is arranged at one end of the rotating shaft 2 away from the driving motor 1; a fourth gear 742, which is meshed and connected with the side surface of the third gear 741, and its lower surface is fixedly connected to the second stirring shaft 712; a fifth gear 743, which is meshed and connected with the side surface of the third gear 741, and its lower surface is fixedly connected to the third stirring shaft 713.

[0059] Furthermore, the external gear set 75 includes: a first gear 751, which is set on the side surface of the rotating shaft 2; a second gear 752, which is meshed and connected with the side surface of the first gear 751, and its lower surface is fixedly connected to the first stirring shaft 711; a sixth gear 753, which is meshed and connected with the side surface of the first gear 751, and its lower surface is fixedly connected to the fourth stirring shaft 714.

[0060] Furthermore, the stirring blade 72 has a spiral shape.

[0061] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the side surface of the rotating shaft 2 is fixedly connected with the first gear 751, and the rotating shaft 2 drives the first gear 751 to rotate. The surface side of the first gear 751 is meshedly connected with the second gear 752 and the sixth gear 753, and the second gear 752 is located at the lower side of the first gear 751, and the sixth gear 753 is located at the upper side of the first gear 751, so that the rotation of the first gear 751 will drive the second gear 752 and the sixth gear 753 to rotate in opposite directions, effectively increasing the mixing efficiency of the material. The radius and the number of gear teeth of the second gear 752 and the sixth gear 753 are the same, and are both smaller than the radius and the number of gear teeth of the first gear 751, which can increase the rotation speed of the second gear 752 and the sixth gear 753;

[0062] The end of the rotating shaft 2 away from the driving motor 1 is fixedly connected with the third gear 741, and the third gear 741 will rotate synchronously with the first gear 751. The surface side of the third gear 741 is meshed with the fourth gear 742 and the fifth gear 743, and the fourth gear 742 is located at the lower side of the third gear 741, and the fifth gear 743 is located at the upper side of the third gear 741, so that the rotation of the third gear 741 will drive the fourth gear 742 and the fifth gear 743 to rotate in opposite directions, and the fourth gear 742 and the second gear 752 have the same rotation direction. Due to the radius of the third gear 741 The number of teeth is half of that of the first gear 751, so the rotation speed of the fourth gear 742 and the fifth gear 743 is different from that of the second gear 752 and the sixth gear 753. The lower surfaces of the second gear 752 and the sixth gear 753 are fixedly connected to the first stirring shaft 711 and the fourth stirring shaft 714, respectively. The lower surfaces of the fourth gear 742 and the fifth gear 743 are fixedly connected to the second stirring shaft 712 and the third stirring shaft 713, respectively. Stirring blades 72 are provided on the stirring shaft system 71. Through different rotation speeds and rotation directions, the stirring effect of the material is increased to avoid internal material agglomeration.

[0063] Embodiment 2:

[0064] like Figures 1 to 4 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, the crushing assembly 8 includes a supporting cross bar 81, which is arranged on the first stirring shaft 711; a crushing component 82, which is arranged on the supporting cross bar 81; and a screen 83, which is arranged on the stirring tank 7.

[0065] Furthermore, the rolling assembly 8 also includes: a fixing structure 84 , which is arranged at the connection between the first stirring shaft 711 and the supporting cross bar 81 .

[0066] In this embodiment of the present application, due to the adoption of the above-mentioned structure, during the feeding stage, the material will reach the rolling assembly 8 through the feed port 3, and the qualified material will pass through the screen 83 and fall into the mixing tank 6, and the agglomerated material will be left on the top of the screen 83. The support cross bar 81 is vertically arranged on the first stirring shaft 711, and the fixed structure 84 connects the support cross bar 81 and the first stirring shaft 711 together by welding. A rolling component 82 is arranged on the outer surface of the support cross bar 81, and the rolling component 82 rolls and fits on the top of the screen 83. The rotation of the first stirring shaft 711 causes the support cross bar 81 to rotate at a uniform speed. Under the rotation of the support cross bar 81, the rolling component 82 rolls on the surface of the screen 83, and the agglomerated material on its surface is crushed and broken, so that the agglomerated material can pass through the screen 83 again and fall into the mixing tank 6.

[0067] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0068] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A water-in-sand mixer, comprising a driving motor (1), a rotating shaft (2), a feed port (3), a discharge port (4), supporting legs (5), and a stirring tank (6), characterized in that: Also includes: A stirring assembly (7) for preventing the material in the stirring tank (6) from agglomerating during the stirring process; A rolling assembly (8) for reducing the size of the material entering the mixing tank (6); The stirring assembly (7) comprises: A stirring shaft system (71) disposed inside the stirring tank (6); A stirring blade (72), which is arranged on the stirring shaft system (71); The stirring shaft system (71) comprises: a fourth stirring shaft (714), the top end of which is connected to the stirring tank (6); a third stirring shaft (713) rotatably connected to the fourth stirring shaft (714); a second stirring shaft (712) rotatably connected to the third stirring shaft (713); a first stirring shaft (711) rotatably connected to the second stirring shaft (712); The stirring assembly (7) further comprises: A transmission gear set (73) for changing the rotation direction and rotation speed of the stirring shaft system (71); The transmission gear set (73) comprises: an internal gear set (74) for changing the rotation direction of the second stirring shaft (712) and the third stirring shaft (713); an external gear set (75) for changing the rotation direction of the first stirring shaft (711) and the fourth stirring shaft (714); The rolling assembly (8) comprises: A supporting cross bar (81) disposed on the first stirring shaft (711); A rolling component (82) disposed on the supporting crossbar (81); A screen (83) disposed on the stirring tank (6); The rolling assembly (8) further comprises: A fixing structure (84) is arranged at the connection between the first stirring shaft (711) and the supporting cross bar (81).

2. A sand-in-water mixer according to claim 1, characterized in that: The internal gear set (74) comprises: a third gear (741) disposed at an end of the rotating shaft (2) away from the driving motor (1); a fourth gear (742), which is meshedly connected to the side surface of the third gear (741), and whose lower surface is fixedly connected to the second stirring shaft (712); The fifth gear (743) is meshedly connected with the side surface of the third gear (741), and the lower surface of the fifth gear (743) is fixedly connected with the third stirring shaft (713).

3. The water-in-sand mixer according to claim 1, characterized in that: The external gear set (75) comprises: a first gear (751) disposed on a side surface of the rotating shaft (2); a second gear (752) meshingly connected with a side surface of the first gear (751), and having a lower surface fixedly connected with the first stirring shaft (711); The sixth gear (753) is meshedly connected with the side surface of the first gear (751), and its lower surface is fixedly connected with the fourth stirring shaft (714).

4. The sand-in-water mixer according to claim 1, characterized in that: The stirring blade (72) has a spiral structure.

Citation Information

Patent Citations

  • Sand-in-water preparation equipment

    CN221182542U