Multi-station type aluminum profile spraying device

By designing a multi-station aluminum profile spraying device, including a drying box and a curing device, the problem of the aluminum profile being unable to be directly dried after spraying is completed, and the spraying efficiency and production quality are improved.

CN222789590UActive Publication Date: 2025-04-25SHANDONG ZHONGXIN INNOVATION MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421421895.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the prior art, the sprayed aluminum profile cannot be directly dried, resulting in low spray efficiency and large workload of staff.

Method used

A multi-station aluminum profile spraying device is designed, including a drying box, a heating pipe, a fan, an infrared drying device and an ultraviolet curing device, which can directly dry and cure the aluminum profile after the spraying is completed.

Benefits of technology

By directly drying the sprayed aluminum profile, the workload of staff is significantly reduced, the spraying efficiency of aluminum profiles is improved, and rapid curing and efficient production are achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-station type aluminum profile spraying device, which relates to the technical field of spraying devices and comprises a workbench, and a drying box is fixedly mounted at the top of the workbench. When the aluminum profile drying device is used, after being sprayed, an aluminum profile is conveyed to the drying mechanism, air in the drying box is heated under the action of the power source, then the air in the drying box quickly moves to the surface of the aluminum profile under the action of the fan, and therefore substances sprayed on the surface are dried; meanwhile, under the action of the infrared drying device, drying is conducted in an infrared radiation heating mode, the surface of the coating can be rapidly heated, curing of the coating is promoted, an ultraviolet lamp tube is used for irradiation under the action of the ultraviolet curing device, and the sprayed aluminum profile can be directly dried through the structure and the method; and the labor amount of workers is greatly reduced, and the spraying efficiency of the aluminum profile is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to a multi-station type aluminum profile spraying device. Background Art

[0002] Aluminum profile refers to aluminum alloy profile, which is widely used. For example, many doors and windows used in people's daily life are made of aluminum alloy materials. It has the advantages of corrosion resistance, electrical conductivity, non-ferromagnetism, machinability and recyclability. It has low cost of use, so it has a wide range of uses and a large output. At present, aluminum profiles are usually sprayed before they are put out, so as to change the color and texture of the aluminum profile and make it more beautiful.

[0003] In the prior art, when spraying aluminum profiles, the spraying device has a single structure and is unable to dry the sprayed aluminum profiles. As a result, the sprayed aluminum profiles need to be carried to the drying device for drying by the staff. This not only increases the workload of the staff, but also seriously affects the efficiency of spraying the aluminum profiles. Utility Model Content

[0004] The purpose of the utility model is to solve the problem of low aluminum profile spraying efficiency during use due to the inability to dry the aluminum profiles after spraying when the above-mentioned equipment is used, and thus a multi-station aluminum profile spraying device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a multi-station aluminum profile spraying device, including a workbench, a drying box is fixedly installed on the top of the workbench, a mounting groove is opened on the top of the drying box, two fixed plates are fixedly installed on the inner wall of the mounting groove, a fan is fixedly installed between the outer walls of the two fixed plates, a heating tube is provided on the inner wall of the drying box, the output end and the input end of the heating tube are fixedly connected to a power supply, an infrared drying device is fixedly installed on the inner wall of the drying box, and an ultraviolet curing device is fixedly installed on the inner wall of the drying box.

[0006] Preferably, the outer wall of the workbench is provided with two groups of insertion grooves, a transmission shaft is movably inserted between the inner walls of the two groups of the insertion grooves, and a transmission belt is movably sleeved between the outer walls of the two transmission shafts.

[0007] Preferably, a first gear is fixedly sleeved on the outer wall of one of the two transmission shafts, a second gear is meshingly connected to the outer wall of the first gear, and a motor is fixedly inserted into the inner wall of the second gear.

[0008] Preferably, two support seats are fixedly mounted on the top of the workbench, and embedding grooves are formed on the tops of the two support seats.

[0009] Preferably, movable blocks are movably embedded in the inner walls of the two embedded grooves, a first telescopic rod is fixedly installed on one side of the outer walls of the two movable blocks, the outer walls of the two movable blocks are fixedly connected to a first spraying mechanism, a support frame is fixedly installed on the top of the workbench, a visual sensor is fixedly connected to the top of the support frame, a detection device is fixedly installed on the top of the support frame, and the input end of the detection device is electrically connected to the output end of the visual sensor.

[0010] Preferably, a slide groove is provided on the top of the support frame, a slider is movably embedded in the inner wall of the slide groove, the outer wall of the slider is fixedly connected to the second spraying mechanism, and one side of the outer wall of the slider is fixedly connected to the second telescopic rod.

[0011] Preferably, a controller is fixedly mounted on the outer wall of the second telescopic rod, and the output end of the controller is electrically connected to the input end of the second telescopic rod, and the output end of the detection device is electrically connected to the input end of the controller.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] During use of the utility model, when the aluminum profile is transported to the drying mechanism after spraying, the heating tube is firstly used to generate heat under the action of the power supply, thereby heating the air inside the drying box, and then the heated air inside the drying box is blown downward under the action of the fan to make it move quickly to the surface of the aluminum profile, thereby drying the material sprayed on the surface, and at the same time, under the action of the infrared drying device, the infrared radiation heating method is used for drying, which can quickly heat the coating surface and promote the curing of the coating, and under the action of the ultraviolet curing device, the ultraviolet lamp is used for irradiation, and the ultraviolet energy is used to quickly cure the photosensitive curing agent in the coating, thereby realizing rapid curing and efficient production. The above structure and method can directly dry the aluminum profile that has been sprayed, which greatly reduces the workload of the staff and improves the spraying efficiency of the aluminum profile.

[0014] During use, the utility model, when spraying the aluminum profile, first put the aluminum profile on the conveyor belt, then drive the second gear to rotate under the action of the motor, and at the same time drive one of the transmission shafts to rotate under the action of the first gear, thereby driving the conveyor belt to operate and drive the aluminum profile to move forward, and then spray the aluminum profile under the action of the first telescopic rod and the first spraying mechanism, then scan the spraying situation of the aluminum profile under the action of the visual sensor, and transmit the data to the detection device for detection, if uneven spraying is found on the surface of the aluminum profile, the controller will control the movement of the telescopic rod to drive the movement of the slider and enable the second spraying mechanism to start working to spray the aluminum profile again, the surface of the aluminum profile can be detected through the above structure and method, and uneven spraying on the surface can be avoided, thereby improving the quality of aluminum profile production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a main structural stereogram of a multi-station aluminum profile spraying device;

[0016] Figure 2 The utility model proposes a main structural split diagram of a multi-station aluminum profile spraying device;

[0017] Figure 3 The utility model proposes a main structural part split diagram of a multi-station aluminum profile spraying device;

[0018] Figure 4 The utility model provides a split stereoscopic diagram of the main structural part of a multi-station aluminum profile spraying device.

[0019] Legend:

[0020] 1. Workbench; 2. Drying box; 3. Mounting slot; 4. Fixing plate; 5. Fan; 6. Heating tube; 7. Power supply; 8. Infrared drying device; 9. Ultraviolet curing device; 10. Insertion slot; 11. Transmission shaft; 12. Conveyor belt; 13. First gear; 14. Second gear; 15. Motor; 16. Support seat; 17. Embedding slot; 18. Movable block; 19. First telescopic rod; 20. First spraying mechanism; 21. Support frame; 22. Visual sensor; 23. Detection device; 24. Slide slot; 25. Sliding block; 26. Second spraying mechanism; 27. Second telescopic rod; 28. Controller. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a multi-station aluminum profile spraying device, including a workbench 1, a drying box 2 is fixedly installed on the top of the workbench 1, a mounting groove 3 is opened on the top of the drying box 2, two fixing plates 4 are fixedly installed on the inner surface wall of the mounting groove 3, a fan 5 is fixedly installed between the outer walls of the two fixing plates 4, a heating tube 6 is arranged on the inner surface wall of the drying box 2, the output end and the input end of the heating tube 6 are fixedly connected with a power supply 7, an infrared drying device 8 is fixedly installed on the inner surface wall of the drying box 2, and an ultraviolet curing device 9 is fixedly installed on the inner surface wall of the drying box 2.

[0024] The effect achieved by the entire embodiment 1 is that when the aluminum profile is transported to the drying mechanism after spraying, the heating tube 6 is firstly used to generate heat under the action of the power supply 7, thereby heating the air inside the drying box 2, and then the heated air inside the drying box 2 is blown downward under the action of the fan 5, so that it moves quickly to the surface of the aluminum profile, thereby drying the material sprayed on the surface, and at the same time, under the action of the infrared drying device 8, the infrared radiation heating method is used for drying, which can quickly heat the coating surface and promote the curing of the coating, and under the action of the ultraviolet curing device 9, an ultraviolet lamp is used for irradiation, and the ultraviolet energy is used to quickly cure the photosensitive curing agent in the coating, thereby achieving rapid curing and efficient production. The above structure and method can directly dry the aluminum profile that has been sprayed, which greatly reduces the workload of the staff and improves the spraying efficiency of the aluminum profile.

[0025] Embodiment 2, as Figure 2-Figure 4As shown, the outer wall of the workbench 1 is provided with two groups of insertion grooves 10, and a transmission shaft 11 is movably inserted between the inner walls of the two groups of insertion grooves 10, and a transmission belt 12 is movably sleeved between the outer walls of the two transmission shafts 11. The outer wall of one of the two transmission shafts 11 is fixedly sleeved with a first gear 13, and the outer wall of the first gear 13 is meshingly connected with a second gear 14, and the inner wall of the second gear 14 is fixedly inserted with a motor 15. Two support seats 16 are fixedly installed on the top of the workbench 1, and the tops of the two support seats 16 are provided with embedding grooves 17, and the inner walls of the two embedding grooves 17 are movably embedded with movable blocks 18, and the outer walls of the two movable blocks 18 are fixedly installed with a first telescopic rod 19 on one side, and the outer walls of the two movable blocks 18 are fixedly connected with a first sprayer Structure 20, a support frame 21 is fixedly installed on the top of the workbench 1, and a visual sensor 22 is fixedly connected to the top of the support frame 21, a detection device 23 is fixedly installed on the top of the support frame 21, and the input end of the detection device 23 is electrically connected to the output end of the visual sensor 22, a slide groove 24 is opened on the top of the support frame 21, a slider 25 is movably embedded in the inner surface wall of the slide groove 24, and the outer surface wall of the slider 25 is fixedly connected to the second spraying mechanism 26, a second telescopic rod 27 is fixedly connected to one side of the outer wall of the slider 25, a controller 28 is fixedly installed on the outer surface wall of the second telescopic rod 27, and the output end of the controller 28 is electrically connected to the input end of the second telescopic rod 27, and the output end of the detection device 23 is electrically connected to the input end of the controller 28.

[0026] The effect achieved by the entire embodiment 2 is that when spraying the aluminum profile, the aluminum profile is first placed on the conveyor belt 12, and then the second gear 14 is driven to rotate by the action of the motor 15, and at the same time, one of the transmission shafts 11 is driven to rotate under the action of the first gear 13, thereby driving the conveyor belt 12 to operate and drive the aluminum profile to move forward, and then the aluminum profile is sprayed under the action of the first telescopic rod 19 and the first spraying mechanism 20, and then the spraying condition of the aluminum profile is scanned under the action of the visual sensor 22, and the data is transmitted to the detection device 23 for detection. If uneven spraying is found on the surface of the aluminum profile, the second telescopic rod 27 will be controlled by the controller 28 to move, thereby driving the slider 25 to move and enabling the second spraying mechanism 26 to start working to spray the aluminum profile again. The surface of the aluminum profile can be detected through the above structure and method to avoid uneven spraying on the surface, thereby improving the quality of aluminum profile production and processing.

[0027] Working principle: When the aluminum profile needs to be sprayed, the aluminum profile is first placed on the conveyor belt 12, and then the second gear 14 is driven to rotate by the action of the motor 15, and at the same time, one of the transmission shafts 11 is driven to rotate by the action of the first gear 13, thereby driving the conveyor belt 12 to operate and drive the aluminum profile to move forward, and then the aluminum profile is sprayed under the action of the first telescopic rod 19 and the first spraying mechanism 20, and then the spraying condition of the aluminum profile is scanned under the action of the visual sensor 22, and the data is transmitted to the detection device 23 for detection. If uneven spraying is found on the surface of the aluminum profile, the second telescopic rod 27 will be controlled by the controller 28 to move, thereby driving the slider 25 to move and causing the second spraying mechanism 26 to start working to spray the aluminum profile. After spraying again, the aluminum profile is continuously driven forward by the motor 15. When it is transported to the drying mechanism, the heating tube 6 generates heat under the action of the power supply 7, thereby heating the air inside the drying box 2. Then, the heated air inside the drying box 2 is blown downward by the fan 5 to make it move quickly to the surface of the aluminum profile, thereby drying the material sprayed on the surface. At the same time, under the action of the infrared drying device 8, the infrared radiation heating method is used for drying, which can quickly heat the coating surface and promote the curing of the coating. Under the action of the ultraviolet curing device 9, an ultraviolet lamp is used for irradiation, and the ultraviolet energy is used to quickly cure the photosensitive curing agent in the coating, thereby achieving rapid curing and efficient production.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A multi-station aluminum profile spraying device, characterized in that: The invention comprises a workbench (1), a drying box (2) is fixedly mounted on the top of the workbench (1), a mounting groove (3) is provided on the top of the drying box (2), two fixing plates (4) are fixedly mounted on the inner surface wall of the mounting groove (3), a fan (5) is fixedly mounted between the outer surfaces of the two fixing plates (4), a heating tube (6) is arranged on the inner surface wall of the drying box (2), the output end and the input end of the heating tube (6) are fixedly connected to a power source (7), an infrared drying device (8) is fixedly mounted on the inner surface wall of the drying box (2), and an ultraviolet curing device (9) is fixedly mounted on the inner surface wall of the drying box (2).

2. The multi-station aluminum profile spraying device according to claim 1, characterized in that: The outer wall of the workbench (1) is provided with two groups of insertion grooves (10), a transmission shaft (11) is movably inserted between the inner walls of the two groups of insertion grooves (10), and a transmission belt (12) is movably sleeved between the outer walls of the two transmission shafts (11).

3. The multi-station aluminum profile spraying device according to claim 2 is characterized in that: A first gear (13) is fixedly sleeved on the outer wall of one of the two transmission shafts (11), a second gear (14) is meshingly connected to the outer wall of the first gear (13), and a motor (15) is fixedly inserted into the inner wall of the second gear (14).

4. The multi-station aluminum profile spraying device according to claim 1, characterized in that: Two support seats (16) are fixedly mounted on the top of the workbench (1), and embedding grooves (17) are formed on the tops of the two support seats (16).

5. The multi-station aluminum profile spraying device according to claim 4 is characterized in that: The inner surfaces of the two embedded grooves (17) are both movably embedded with movable blocks (18), one side of the outer walls of the two movable blocks (18) is fixedly mounted with a first telescopic rod (19), the outer surfaces of the two movable blocks (18) are fixedly connected to a first spraying mechanism (20), a support frame (21) is fixedly mounted on the top of the workbench (1), the top of the support frame (21) is fixedly connected to a visual sensor (22), a detection device (23) is fixedly mounted on the top of the support frame (21), and an input end of the detection device (23) is electrically connected to an output end of the visual sensor (22).

6. The multi-station aluminum profile spraying device according to claim 5, characterized in that: A slide groove (24) is provided on the top of the support frame (21), a slider (25) is movably embedded in the inner surface wall of the slide groove (24), an outer surface wall of the slider (25) is fixedly connected to a second spraying mechanism (26), and a second telescopic rod (27) is fixedly connected to one side of the outer wall of the slider (25).

7. The multi-station aluminum profile spraying device according to claim 6, characterized in that: A controller (28) is fixedly mounted on the outer wall of the second telescopic rod (27), and the output end of the controller (28) is electrically connected to the input end of the second telescopic rod (27), and the output end of the detection device (23) is electrically connected to the input end of the controller (28).