Uniform spraying equipment for aluminum profile machining
By designing a uniform spraying equipment for aluminum profiles including motors, rotating rods, gears and hooks, the problem that existing spray gun spraying technology is difficult to achieve uniform coverage, and the stability of uniform spraying and coating of multiple aluminum profiles is achieved.
Patent Information
- Application Number
- CN202421595876.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing spray gun spraying technology is difficult to achieve uniform coverage of the surface of aluminum profiles, resulting in uneven coating thickness and is not suitable for spraying multiple aluminum profiles.
A uniform spraying equipment for processing and uniform spraying of aluminum profiles is designed, and the rotation and uniform spraying of aluminum profiles are achieved through the coordination of the first motor, the first rotating rod, the driving gear, the tooth ring, the driven gear and the hook. In addition, the sprayed aluminum profile can be quickly dried by using the combination of a second motor, a threaded rod, a moving plate, a fan and a heating wire.
A uniform spraying of multiple aluminum profiles is achieved, uniformity of spraying is improved, and coating unevenness or fall off is prevented by rapid drying.
Smart Images
Figure CN222789600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to aluminum profile processing uniform spraying equipment. Background Art
[0002] Aluminum profiles refer to profiles of various specific cross-sections cast from aluminum alloys. They are widely used in construction, industry, transportation, precision instruments and other fields. Aluminum profiles have the characteristics of light weight, high strength, corrosion resistance, easy processing, good electrical and thermal conductivity, etc. They are an important industrial raw material.
[0003] Generally, the surface of aluminum profiles needs to be sprayed during the existing aluminum profile processing process, but the existing spraying process usually adopts a spray gun spraying method. However, since spray gun spraying is often difficult to achieve uniform coverage, it will lead to uneven coating thickness and it is inconvenient to spray multiple aluminum profiles.
[0004] Therefore, it is often difficult to achieve uniform coverage with existing spray guns, which will lead to uneven coating thickness and inconvenience in spraying multiple aluminum profiles. A spraying device that solves the above problems is needed. Utility Model Content
[0005] In order to solve the problems in the prior art that spraying with a spray gun is often difficult to achieve uniform coverage, resulting in uneven coating thickness and inconvenience in spraying multiple aluminum profiles, the present application provides an aluminum profile processing uniform spraying device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A uniform spraying device for processing aluminum profiles comprises a spray box, a first motor is fixedly connected to the left side of the top end of the spray box, a first rotating rod is fixedly connected to the driving end of the first motor, the bottom end of the first rotating rod is rotatably connected to the inner wall of the spray box, the outer wall of the first rotating rod is connected to a hook through a rotating assembly, the inner wall of the right end of the hook is rotatably connected to a second rotating rod, the outer wall of the second rotating rod is fixedly connected to a second driven gear, the right end of the spray box is connected to a fan through a moving assembly, the bottom side of the rear end of the spray box is connected to a spray plate through a spray assembly, and the rear end of the spray plate is fixedly connected to the rear side of the inner wall of the spray box.
[0008] As a further improvement of the present invention, the rotating assembly includes a driving gear fixedly connected to the outer wall of the first rotating rod, the outer wall of the driving gear is meshingly connected with a gear ring, the inner wall of the right end of the gear ring is meshingly connected to the outer wall of the second driven gear, the inner wall of the top end of the spray box is rotatably connected to a plurality of connecting rods, the outer walls of the connecting rods are fixedly connected to the first driven gear, the first driven gear is meshingly connected to the inner wall of the gear ring, and the top of the hook is fixedly connected to the bottom end of the connecting rod.
[0009] As a further improvement of the utility model, the moving component includes a second motor fixedly connected to the right end of the spray box, the second motor driving end is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a moving plate, the inner wall of the moving plate is fixedly connected to a plurality of heating wires, and the outer wall of the fan is respectively fixedly connected to the inner wall of the moving plate.
[0010] As a further improvement of the present invention, the spray assembly includes a paint box fixedly connected to the bottom side of the rear end of the spray box, the top of the paint box is connected to the pump body through a pipe, the top of the pump body is fixedly connected to a connecting pipe, and the top side of the rear end of the spray plate is fixedly connected to the other end of the connecting pipe.
[0011] As a further improvement of the present invention, the positions of the fan and the heating wire correspond to each other.
[0012] As a further improvement of the utility model, a plurality of spray heads are arranged at the front end of the spray plate, and the hooks correspond to the positions of the spray heads.
[0013] As a further improvement of the utility model, the left end of the threaded rod is rotatably connected to the inner wall of the left end of the spray box, and the top end of the movable plate is slidably connected to the inner wall of the spray box.
[0014] As a further improvement of the utility model, a door panel is rotatably connected to the left side of the front end of the spray box, and a handle is fixedly connected to the right side of the front end of the door panel.
[0015] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0016] 1. In the utility model, the aluminum profile can be driven to rotate by the cooperation of the first motor, the first rotating rod, the driving gear, the gear ring, the first driven gear, the connecting rod and the hook, and a plurality of aluminum profiles can be evenly sprayed through the spray plate, thereby improving the uniformity of the spraying.
[0017] 2. In the utility model, the aluminum profile on the hook can be dried quickly through the cooperation of the second motor, the threaded rod, the movable plate, the fan and the heating wire, so as to prevent the coating from being in a wet state for a long time and causing uneven coating or falling off. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of an aluminum profile processing uniform spraying device proposed by the utility model;
[0019] Figure 2 This is a structural schematic diagram of a hook in an aluminum profile processing uniform spraying device proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a fan in an aluminum profile processing uniform spraying device proposed by the utility model;
[0021] Figure 4 The utility model provides a structural schematic diagram of a spray plate in an aluminum profile processing uniform spraying device.
[0022] Legend:
[0023] 1. Spray box; 2. Door panel; 3. Handle; 4. First motor; 5. First rotating rod; 6. Driving gear; 7. Gear ring; 8. First driven gear; 9. Connecting rod; 10. Hook; 11. Second rotating rod; 12. Second driven gear; 13. Second motor; 14. Threaded rod; 15. Moving plate; 16. Fan; 17. Heating wire; 18. Paint box; 19. Pump body; 20. Connecting pipe; 21. Spray plate. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.
[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0028] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0029] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] Embodiment 1: A uniform spraying equipment for aluminum profile processing, comprising a spray box 1, a first motor 4 is fixedly connected to the left side of the top of the spray box 1, a first rotating rod 5 is fixedly connected to the driving end of the first motor 4, the bottom end of the first rotating rod 5 is rotatably connected to the inner wall of the spray box 1, a driving gear 6 is fixedly connected to the outer wall of the first rotating rod 5, a gear ring 7 is meshedly connected to the outer wall of the driving gear 6, the inner wall of the right end of the gear ring 7 is meshedly connected to the outer wall of the second driven gear 12, a plurality of connecting rods 9 are rotatably connected to the inner wall of the top of the spray box 1, the outer walls of the connecting rods 9 are all fixedly connected to the first driven gear 8, the first driven gear 8 is fixedly connected to the outer wall of the first driven gear 8, and the first driven gear 8 is fixedly connected to the outer wall of the first driven gear 8. A driven gear 8 is meshed with the inner wall of the gear ring 7, the top of the hook 10 is fixedly connected to the bottom end of the connecting rod 9, the inner wall of the right end of the hook 10 is rotatably connected to the second rotating rod 11, the outer wall of the second rotating rod 11 is fixedly connected to the second driven gear 12, the bottom side of the rear end of the spray box 1 is fixedly connected to the paint box 18, the top of the paint box 18 is connected to the pump body 19 through a pipeline, the top of the pump body 19 is fixedly connected to the connecting pipe 20, the top side of the rear end of the spray plate 21 is fixedly connected to the other end of the connecting pipe 20, and the rear end of the spray plate 21 is fixedly connected to the rear side of the inner wall of the spray box 1;
[0031] Specifically, by pulling the handle 3, the door panel 2 is opened, and the aluminum profile is placed on the hook 10. By starting the first motor 4, the first rotating rod 5 is driven to rotate, and then the driving gear 6 is driven to rotate. The rotation of the driving gear 6 drives the gear ring 7 on the driving gear 6 and the second driven gear 12 to rotate. The rotation of the gear ring 7 can drive the first driven gear 8 on the gear ring 7 to rotate, thereby driving the hooks 10 on the connecting rod 9 to rotate respectively, and then driving the aluminum profile on the hook 10 to rotate. By starting the pump body 19, the paint in the paint box 18 is driven to enter the spray plate 21 through the connecting pipe 20, and is sprayed to the aluminum profile on the corresponding hook 10 through the nozzle on the spray plate 21, so as to spray the aluminum profile.
[0032] Embodiment 2: A second motor 13 is fixedly connected to the right end of the spray box 1, a threaded rod 14 is fixedly connected to the driving end of the second motor 13, a movable plate 15 is threadedly connected to the outer wall of the threaded rod 14, the left end of the threaded rod 14 is rotatably connected to the inner wall of the left end of the spray box 1, the top end of the movable plate 15 is slidably connected to the inner wall of the spray box 1, a plurality of electric heating wires 17 are fixedly connected to the inner wall of the movable plate 15, and the outer walls of the fans 16 are respectively fixedly connected to the inner wall of the movable plate 15;
[0033] Specifically, after spraying is completed, the second motor 13 is started to drive the threaded rod 14 to rotate, thereby driving the movable plate 15 to move left and right, and the paint on the aluminum profile can be dried by starting the fan 16 and the heating wire 17.
[0034] As one of the optimized structural designs for Example 1, Figure 1-Figure 4 As shown, the positions of the fan 16 and the heating wire 17 correspond, and the stability of the blowing of the fan 16 can be adjusted by adjusting the heating wire 17. A plurality of nozzles are arranged at the front end of the spray plate 21, and the hook 10 corresponds to the position of the nozzle, so that the aluminum profile on the hook 10 can be sprayed accordingly. The left side of the front end of the spray box 1 is rotatably connected to the door panel 2, and the right side of the front end of the door panel 2 is fixedly connected to the handle 3, which can prevent paint from splashing during the spraying process.
[0035] Working principle: First, by pulling the handle 3, the door panel 2 is opened, and the aluminum profile is placed on the hook 10. By starting the first motor 4, the first rotating rod 5 is driven to rotate, and then the driving gear 6 is driven to rotate. Through the rotation of the driving gear 6, the gear ring 7 is driven to rotate on the driving gear 6 and the second driven gear 12. Through the rotation of the gear ring 7, the first driven gear 8 on the gear ring 7 can be driven to rotate, thereby driving the hooks 10 on the connecting rod 9 to rotate respectively, and then driving the aluminum profile on the hook 10 to rotate. By starting the pump body 19, the paint in the paint box 18 is driven to enter the spray plate 21 through the connecting pipe 20, and is sprayed to the aluminum profile on the corresponding hook 10 through the nozzle on the spray plate 21, and the aluminum profile is sprayed. After the spraying is completed, the second motor 13 is started to drive the threaded rod 14 to rotate, and then the movable plate 15 is driven to move left and right. By starting the fan 16 and the heating wire 17, the paint on the aluminum profile can be dried.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A uniform spraying device for aluminum profile processing, comprising a spraying box (1), characterized in that: The left side of the top end of the spray box (1) is fixedly connected to a first motor (4), a driving end of the first motor (4) is fixedly connected to a first rotating rod (5), the bottom end of the first rotating rod (5) is rotatably connected to the inner wall of the spray box (1), the outer wall of the first rotating rod (5) is connected to a hook (10) through a rotating assembly, the inner wall of the right end of the hook (10) is rotatably connected to a second rotating rod (11), the outer wall of the second rotating rod (11) is fixedly connected to a second driven gear (12), the right end of the spray box (1) is connected to a fan (16) through a moving assembly, the bottom side of the rear end of the spray box (1) is connected to a spray plate (21) through a spray assembly, and the rear end of the spray plate (21) is fixedly connected to the rear side of the inner wall of the spray box (1).
2. The uniform spraying equipment for aluminum profile processing according to claim 1 is characterized in that: The rotating assembly comprises a driving gear (6) fixedly connected to the outer wall of the first rotating rod (5); the outer wall of the driving gear (6) is meshingly connected with a toothed ring (7); the inner wall of the right end of the toothed ring (7) is meshingly connected to the outer wall of the second driven gear (12); the inner wall of the top end of the spray box (1) is rotatably connected with a plurality of connecting rods (9); the outer walls of the connecting rods (9) are all fixedly connected with the first driven gear (8); the first driven gear (8) is meshingly connected with the inner wall of the toothed ring (7); and the top of the hook (10) is fixedly connected to the bottom end of the connecting rod (9).
3. The aluminum profile processing uniform spraying equipment according to claim 1 is characterized by: The moving assembly comprises a second motor (13) fixedly connected to the right end of the spray box (1); a threaded rod (14) is fixedly connected to the driving end of the second motor (13); a moving plate (15) is threadedly connected to the outer wall of the threaded rod (14); a plurality of heating wires (17) are fixedly connected to the inner wall of the moving plate (15); and the outer walls of the fans (16) are respectively fixedly connected to the inner walls of the moving plate (15).
4. The aluminum profile processing uniform spraying equipment according to claim 1, characterized in that: The spray assembly comprises a paint box (18) fixedly connected to the bottom side of the rear end of the spray box (1); the top end of the paint box (18) is connected to a pump body (19) via a pipeline; the top end of the pump body (19) is fixedly connected to a connecting pipe (20); the top side of the rear end of the spray plate (21) is fixedly connected to the other end of the connecting pipe (20).
5. The uniform spraying equipment for aluminum profile processing according to claim 3 is characterized by: The fan (16) and the heating wire (17) are located in corresponding positions.
6. The aluminum profile processing uniform spraying equipment according to claim 1, characterized in that: A plurality of spray heads are arranged at the front end of the spray plate (21), and the hook (10) corresponds to the position of the spray heads.
7. The aluminum profile processing uniform spraying equipment according to claim 3 is characterized by: The left end of the threaded rod (14) is rotatably connected to the inner wall of the left end of the spray box (1), and the top end of the movable plate (15) is slidably connected to the inner wall of the spray box (1).
8. The uniform spraying equipment for aluminum profile processing according to claim 1 is characterized by: The left side of the front end of the spray box (1) is rotatably connected to a door panel (2), and the right side of the front end of the door panel (2) is fixedly connected to a handle (3).