Automatic UV curing device

Abstract

The utility model belongs to the technical field of UV curing, and particularly relates to an automatic UV curing device which comprises a bottom plate, a curing rack connected to the top of the bottom plate, an exchange and circulation part connected to the bottom plate, used for clamping a lens on an assembly line to a UV curing station and clamping and conveying the cured lens, and a curing part arranged at the top of the bottom plate, according to the invention, through the quota sum of the rotary motor and the telescopic motor, the lens exchange circulation curing operation is realized, the curing position and the assembly line are directly switched, and the UV curing lamp and the telescopic cylinder are combined for near-point curing, so that the drying time is not required, and the production efficiency is greatly improved. The lens can enter the next process immediately after being cured, so that the production cycle and the waiting time are reduced, excessive manual participation processes are not needed, the labor cost is saved, damage to products in the manual operation process is avoided, and the product quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of UV curing, in particular to an automatic UV curing device. Background Art

[0002] Lens UV curing is a light curing technology that is commonly used to manufacture optical lenses. During the lens manufacturing process, the coating applied to the surface of the lens needs to be cured to improve its hardness, wear resistance and corrosion resistance. UV curing is a commonly used curing method that uses ultraviolet light (UV light) to cross-link the photosensitive substances in the coating, so that the coating can be cured quickly.

[0003] Traditional UV curing devices generally use electrode-type UV mercury lamps to output ultraviolet rays, and are generally operated manually during application. This results in low work efficiency, poor consistency in product processing quality, uneven production quality, high labor costs, and is not conducive to large-scale automated production. Therefore, there is an urgent need to provide an automatic UV curing device. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, the purpose of the utility model is to provide an automatic UV curing device, which realizes the lens exchange and curing operation through the quota and combination of a rotating motor and a telescopic motor, directly switches the curing position and the assembly line, and the UV curing lamp and the telescopic cylinder are combined for close-point curing, and there is no need to wait for drying time, so that the lens can immediately enter the next process after curing, thereby reducing the production cycle and waiting time, and does not require too much manual participation in the process, which not only saves labor costs, but also avoids damage to the product during manual operation, which is conducive to improving product quality.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] An automatic UV curing device, comprising:

[0008] As a bottom plate connected to the base frame, a curing stand is connected to the top of the bottom plate;

[0009] Exchange the circulation parts, connect them to the bottom plate, clamp the lens on the assembly line to the UV curing station, and clamp and transport the cured lens;

[0010] The curing component is placed on the top of the base plate and corresponds to the position of the curing stand, and performs a curing operation on the lens placed on the curing stand.

[0011] As a preferred solution of an automatic UV curing device described in the utility model, the exchange circulation component includes a rotating motor installed on the top of the base plate, the output end of the rotating motor is connected to the shaft, the top of the shaft is connected to the telescopic motor, a connecting plate is set at the telescopic end of the telescopic motor, and multiple groups of pneumatic clamps are set on the connecting plate.

[0012] As a preferred solution of the automatic UV curing device described in the utility model, multiple groups of pneumatic clamps are symmetrically connected to the top of the connecting plate in groups of two, the pneumatic clamps on one side are set corresponding to the assembly line, and the pneumatic clamps on the other side are set corresponding to the curing stand.

[0013] As a preferred solution of the automatic UV curing device described in the utility model, wherein: the inner side of the pneumatic clamping jaw corresponding to the clamping end is covered with a rubber pad, and the outer side of the rubber pad is provided with anti-slip grooves arranged in a criss-cross manner.

[0014] As a preferred solution of the automatic UV curing device described in the utility model, in order to facilitate the curing of the lens, a plurality of positioning holes for accommodating the lens are provided on the top of the curing stand.

[0015] As a preferred solution of the automatic UV curing device described in the utility model, the curing component includes multiple groups of brackets connected to the top of the bottom plate, the brackets are arranged in a one-to-one correspondence with the positioning holes, and a telescopic cylinder is installed on the top of the bracket.

[0016] As a preferred solution of the automatic UV curing device described in the utility model, wherein: the telescopic end of the telescopic cylinder is connected to a table, the table is connected to a UV curing lamp, and the UV curing lamp is arranged corresponding to the positioning hole.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] Through the quota and combination of the rotating motor and the telescopic motor, the lens exchange and curing operation is realized, and the curing position and the assembly line are directly switched. The UV curing lamp and the telescopic cylinder are combined for close-point curing, and there is no need to wait for drying time. The lens can enter the next process immediately after curing, thereby reducing the production cycle and waiting time. The process does not require too much manual participation, which not only saves labor costs, but also avoids damage to the product during manual operation, which is conducive to improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 Schematic diagram of some structures;

[0022] Figure 3 For this utility model Figure 1 Schematic diagram of the cross-section structure.

[0023] In the figure: 100 base plate, 110 curing stand, 111 positioning hole, 200 exchange circulation component, 210 rotating motor, 211 shaft, 220 telescopic motor, 221 connecting plate, 230 pneumatic clamp, 231 rubber pad, 300 curing component, 310 bracket, 320 telescopic cylinder, 321 table, 330 UV curing lamp. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0027] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0028] The utility model provides an automatic UV curing device, please refer to Figure 1-3, including a base plate 100, an exchange circulation component 200 and a curing component 300;

[0029] Please continue reading Figure 1 and Figure 3 , as a bottom plate 100 connected to the base frame, the top of the bottom plate 100 is threadedly connected with a curing stand 110, and in order to facilitate the curing of the lens, a plurality of positioning holes 111 for accommodating the lens are provided on the top of the curing stand 110;

[0030] Please continue reading Figure 1-3 , exchange the circulation component 200 connected to the bottom plate 100, clamp the lens on the assembly line to the UV curing station, and clamp and transport the cured lens;

[0031] The exchange circulation component 200 includes a rotating motor 210 screwed on the top of the bottom plate 100, the output end of the rotating motor 210 is connected to the shaft 211, the top of the shaft 211 is threadedly connected to the telescopic motor 220, and a connecting plate 221 is arranged at the telescopic end of the telescopic motor 220, and multiple groups of pneumatic clamps 230 are screwed on the connecting plate 221 through positioning bolts, and the multiple groups of pneumatic clamps 230 are symmetrically connected to the top of the connecting plate 221 in groups of two, and the pneumatic clamps 230 on one side are arranged corresponding to the assembly line, and the pneumatic clamps 230 on the other side are arranged corresponding to the curing stand 110, and the inner side of the pneumatic clamps 230 corresponding to the clamping end is coated with a rubber pad 231, and the outer side of the rubber pad 231 is provided with anti-skid grooves arranged in a criss-cross manner (not marked in the figure);

[0032] Action 1:

[0033] The pneumatic clamp 230 on the assembly line side clamps the lens on the assembly line. At this time, the telescopic motor 220 rises, and the rotary motor 210 works to rotate the lens on the pneumatic clamp 230 180 degrees to the position of the curing stand 110. The telescopic motor 220 falls and places the lens in the positioning hole 111.

[0034] Action 2:

[0035] After curing, the pneumatic clamp 230 clamps the lens in the positioning hole 111, and the telescopic motor 220 rises, the rotary motor 210 works, and the lens on the pneumatic clamp 230 is rotated 180 degrees to the assembly line position, and the telescopic motor 220 falls, and the lens is placed on the assembly line for the next process;

[0036] Please continue reading Figure 1 and Figure 3 , the curing component 300 is placed on the top of the bottom plate 100, corresponding to the position of the curing stand 110, and performs a curing operation on the lens placed on the curing stand 110;

[0037] The curing component 300 includes a plurality of brackets 310 connected to the top of the base plate 100. The brackets 310 are arranged in one-to-one correspondence with the positioning holes 111. A telescopic cylinder 320 is screwed on the top of the bracket 310. The telescopic end of the telescopic cylinder 320 is connected to a table 321. A UV curing lamp 330 is connected to the table 321. The UV curing lamp 330 is arranged corresponding to the positioning hole 111. When the telescopic cylinder 320 works, the UV curing lamp 330 is moved close to the lens position in the positioning hole 111 to perform a curing operation on the lens.

[0038] Working principle: When the utility model is in use, the rotating motor 210 and the telescopic motor 220 are matched to realize the lens exchange circulation curing operation, directly switch the curing position and the assembly line, and the UV curing lamp 330 and the telescopic cylinder 320 are combined for near-point curing, and there is no need to wait for drying time, so that the lens can immediately enter the next process after curing, thereby reducing the production cycle and waiting time, and does not require too much manual participation in the process, which not only saves labor costs, but also avoids damage to the product during manual operation, which is conducive to improving product quality.

[0039] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automatic UV curing device, characterized in that: include: A bottom plate (100) is used as a connection base frame, and a curing stand (110) is connected to the top of the bottom plate (100); The exchange circulation component (200) is connected to the bottom plate (100), the lens on the assembly line is clamped and placed in the UV curing station, and the cured lens is clamped and transported; The curing component (300) is placed on the top of the bottom plate (100) and is arranged corresponding to the position of the curing stand (110) to perform a curing operation on the lens placed on the curing stand (110).

2. An automatic UV curing device according to claim 1, characterized in that: The exchange circulation component (200) comprises a rotating motor (210) installed on the top of the base plate (100); the output end of the rotating motor (210) is connected to a shaft (211); the top of the shaft (211) is connected to a telescopic motor (220); a connecting plate (221) is provided at the telescopic end of the telescopic motor (220); and a plurality of groups of pneumatic clamps (230) are provided on the connecting plate (221).

3. An automatic UV curing device according to claim 2, characterized in that: The plurality of groups of pneumatic clamps (230) are symmetrically connected to the top of the connecting plate (221) in pairs, with the pneumatic clamps (230) on one side being arranged corresponding to the assembly line, and the pneumatic clamps (230) on the other side being arranged corresponding to the curing stand (110).

4. An automatic UV curing device according to claim 3, characterized in that: The inner side of the pneumatic clamping jaw (230) is coated with a rubber pad (231) corresponding to the clamping end, and the outer side of the rubber pad (231) is provided with anti-slip grooves arranged in a crisscross pattern.

5. An automatic UV curing device according to claim 4, characterized in that: In order to facilitate the curing of the lens, a plurality of groups of positioning holes (111) for accommodating the lens are provided on the top of the curing stand (110).

6. An automatic UV curing device according to claim 5, characterized in that: The curing component (300) comprises a plurality of brackets (310) connected to the top of the bottom plate (100), the brackets (310) are arranged in one-to-one correspondence with the positioning holes (111), and a telescopic cylinder (320) is installed at the top of the bracket (310).

7. An automatic UV curing device according to claim 6, characterized in that: The telescopic end of the telescopic cylinder (320) is connected to a table plate (321), a UV curing lamp (330) is connected to the table plate (321), and the UV curing lamp (330) is arranged corresponding to the positioning hole (111).

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